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Development and Execution of Heritage Petroleum Company Limited’s First Offshore Workover Campaign - A Case History of Successful Implementation of Performance Management Heritage石油有限公司首次海上修井活动的开发和执行-成功实施绩效管理的案例历史
Pub Date : 2021-06-28 DOI: 10.2118/200959-ms
Shazim K. Mohammed, D. Persad, K. Baksh
Heritage Petroleum Company Limited (HPCL) is the newest operating oil and gas company in Trinidad and Tobago and was vested and entrusted with the operation and management of all the exploration and production assets of Petroleum Company of Trinidad and Tobago Limited ("Petrotrin"). Being driven by oil-based revenue meant that rig intervention projects had to be innovative, economically viable and practical to meet the company’s financial commitments. This paper presents the concepts and processes behind the development and implementation of HPCL’s Workover Scoping and Procurement Framework. The offshore team recognized the need to frame the well review and workover candidate selection process as well as a procurement process that was both operationally accommodating and in accordance with public procurement regulations. This process would also have to be tested, since it was a new concept that was not practiced by Petrotrin. The well review process involved defining reservoir deliverability and in-place volumes through static and dynamic modelling, establishing current well potential and deliverability via nodal analysis with installed completion designs, topside infrastructure conditions and flow restrictions. The procurement process was achieved by identifying local resources and generating framework agreements for services and equipment. Job specific resources were tendered to ensure a transparent selection and award. The process also involved ranking the risks of all candidates. Economic analyses were performed to determine whether the financial indicators were positive to ensure viability of the campaign. A scorpion plot was also used to manage the performance of this framework during the campaign. The result was a campaign consisting of 15 wells that was delivered on time and within the workover budget. Actual production gain was over 1700 BOPD as opposed to the expected gain of 1450 BOPD. Budgeted Net Present Value (NPV) and actual NPV was calculated to be US$ 9.42 million dollars and US$ 11.7 million dollars respectively. All resources were demobilized and removed from the offshore acreage to reduce risks and floating expense to the company at the end of the campaign.
Heritage Petroleum Company Limited (HPCL)是特立尼达和多巴哥最新运营的石油和天然气公司,被授予并受托经营和管理特立尼达和多巴哥有限公司(“Petrotrin”)的所有勘探和生产资产。受石油收入的驱动,钻井干预项目必须具有创新性、经济可行性和实用性,以满足公司的财务承诺。本文介绍了HPCL修井范围和采购框架开发和实施背后的概念和过程。海上团队认识到需要制定井评和修井候选选择流程,以及既能适应操作又符合公共采购法规的采购流程。由于这是Petrotrin没有实践过的新概念,这个过程也必须经过测试。井评过程包括通过静态和动态建模来确定储层的产能和原位体积,通过节点分析确定当前的井潜力和产能,并结合已安装的完井设计、上层基础设施条件和流动限制。采购过程是通过查明当地资源和拟订服务和设备框架协议来完成的。提供特定工作的资源,以确保甄选和授予透明。这个过程还包括对所有候选人的风险进行排名。进行了经济分析,以确定财务指标是否积极,以确保运动的可行性。在竞选期间,还使用了蝎子情节来管理该框架的性能。结果是,15口井的作业按时完成,并在修井预算范围内完成。实际产量增长超过1700桶/天,而不是预期的1450桶/天。预算净现值(NPV)和实际净现值分别为942万美元和1170万美元。在作业结束时,所有资源都被回收并从海上区域移除,以降低公司的风险和浮动费用。
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引用次数: 0
A Strategic Approach for Producing a PCP Well with High Flowline Pressures in a Restricted System 在受限体系中生产高流线压力PCP井的策略方法
Pub Date : 2021-06-28 DOI: 10.2118/200964-ms
Melissa Persad, Nigel Ramkhalawan
A progressive cavity pump (PCP) well (S-648) remotely located in Heritage's offshore field was unable to produce since October 2018 due to high flowline pressures. This paper describes the approach that was taken to produce the well and initiatives undertaken to resolve challenges. Analysis of the fluid properties was conducted for input into a multiphase flow simulation software. The software was utilized to determine flowline restriction and a solution to reducing flowline pressures by viscosity reduction and flowline replacement. Since subsea flowline replacement is a costly and time-consuming exercise, a laboratory viscosity evaluation was done utilizing a chemical viscosity reducer. The results were inputted into the software to determine the percentage reduction in flowline pressure for producing the well. The chemical solution was applied despite multiple challenges. Infrastructure on the location was a challenge with no pneumatic or 110V electrical supply to operate the chemical injection pump, limited space on the well deck for a chemical tank and no access to refill the chemical tank. Initiatives were taken to resolve these challenges and commission the injection. Upon commissioning of the chemical injection system, the flowline pressure reduced by approximately 70% and the well was able to restart and sustain production until this day. The initial chemical injection rate was optimized downwards for reducing the operating costs for the well without increase in the flowline pressure. Testing facilities were not available for this well at start up to quantify production, however pump functionality checks were being done to assure that fluid was moving through the system. The pump is capable of a flowrate of 200 barrels per day. Assuming 80% pump efficiency, the initial estimate of production gain from this initiative was approximately 70 barrels of oil per day. When testing facilities became available in February 2020, the well tested production was 172 barrels of oil per day. This approach can be utilized to start up and produce wells with high flowline pressures in an offshore environment within a short timeframe, where restrictions are present and modifying/replacing flowlines is not possible or cost effective.
自2018年10月以来,由于流线压力过高,位于Heritage海上油田的渐进式空腔泵(PCP)井(S-648)无法生产。本文介绍了该井的生产方法以及为解决挑战所采取的措施。对流体特性进行了分析,并输入到多相流仿真软件中。该软件用于确定流线限制以及通过降低粘度和更换流线来降低流线压力的解决方案。由于海底管线更换是一项昂贵且耗时的工作,因此使用化学降粘剂进行了实验室粘度评估。结果被输入到软件中,以确定生产井的流线压力降低百分比。尽管面临诸多挑战,但该化学溶液仍得到了应用。现场的基础设施是一个挑战,没有气动或110V电力供应来运行化学注入泵,井甲板上的化学罐空间有限,也没有重新填充化学罐的通道。为了解决这些挑战,我们采取了一些措施,并委托注入。在化学注入系统投入使用后,管线压力降低了约70%,油井得以重新启动并维持生产。为了在不增加管线压力的情况下降低作业成本,初始化学剂注入速率向下优化。该井在启动时没有测试设备来量化产量,但是进行了泵功能检查,以确保流体在系统中流动。该泵每天的流量可达200桶。假设80%的泵效率,最初估计从该计划中获得的产量约为70桶/天。当测试设施于2020年2月投入使用时,经过测试的产量为每天172桶石油。这种方法可以在短时间内用于在海上环境中具有高流线压力的井的启动和生产,在这些环境中存在限制,并且不可能修改/更换流线或成本不高。
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引用次数: 0
ESPCP - An Economic Artificial Lift Method for an Offshore Field in Southwest Trinidad ESPCP -一种用于特立尼达西南部海上油田的经济人工举升方法
Pub Date : 2021-06-28 DOI: 10.2118/200920-ms
Nigel Ramkhalawan, H. Hassanali
Frequent rod failures still occur in Progressive Cavity Pumped (PCP) wells with high dog-leg severities although they are fitted with adequate rod centralization. This results in well downtime and production deferrals. Offshore workovers are expensive and significantly affect operating cost (OPEX) of the operator. This study sought to evaluate the potential benefits of Electrica l Submersible Progressive Cavity Pumps (ESPCP) as an economic alternative for highly deviated wells in the offshore field in Trinidad. In this theoretical study, a screening criterion was established and four (4) candidates, all produced by surface driven PCPs, were selected. Models of ESPCP systems were developed using industry standard Progressive Cavity Pump software, parameters from the original PCP models as well as actual field well tests and production data. An economic evaluation, which integrated oil price and production rate sensitivities, was conducted using field data, including field reservoir characteristics and past well performance. The ESPCP model results suggest a cumulative increase of 567 BOPD is expected for all four wells. Using an oil price of US $45 per barrel, the analysis was conducted on all wells targeted for ESPCP conversion. Assuming a P50 oil rate, sensitivities were run to establish the minimum oil price for the project to be economically feasible. The operator's project economic success criteria were :(1) pay-out period of <2 years and (2) NPV of > US $0.15 Million considering a ten (10) year project. An integrated sensitivity analysis was performed for the entire project with varying expected production increases and fluctuating global oil prices. The simulations identified that the project will be uneconomic at a global oil price of US $20/bbl. Assuming a project life of 10 years and based on the expected production increase, the project is massively profitable, yielding an expected NPV of US $9.3 Million at US $45 per barrel with expected pay-out times between 0.63-1.8 years with investment of US $4 Million. Additional benefits anticipated include, increased well uptime and the corresponding reduction in workover costs. Another opportunity that results from the conversion to ESPCP, is the possibility of lowering the pump in the wellbore, thereby increasing the well producing life and increasing the recoverable reserves. Installation of ESPCPs, in theory, can be an economic success in an area where surface driven PCP experiences repetitive rod failures, leading to production deferrals and workover. Additionally, lowering the pump in the wellbore may be possible, thereby increasing the well producing life and increasing recoverable reserves which would not have been possible using traditional artificial lift methods.
在螺杆泵(PCP)井中,尽管安装了足够的抽油杆扶正,但仍然经常发生抽油杆故障。这将导致油井停工和生产延迟。海上修井费用昂贵,对作业者的运营成本(OPEX)影响很大。本研究旨在评估电潜式螺杆泵(ESPCP)作为Trinidad海上油田大斜度井的经济替代方案的潜在效益。在本理论研究中,建立了一个筛选标准,并选择了四(4)个候选产品,这些候选产品都是由表面驱动的pcp生产的。ESPCP系统的模型是使用行业标准的渐进式螺杆泵软件、原始PCP模型的参数以及实际的现场试井和生产数据开发的。综合油价和产量敏感性,利用油田储层特征和过去油井动态等现场数据进行了经济评价。ESPCP模型结果表明,所有4口井的累计产量预计将增加567桶/天。在油价为45美元/桶的情况下,对ESPCP转换的所有井进行了分析。假设油价为P50,通过敏感性计算来确定项目在经济上可行的最低油价。运营商的项目经济成功标准是:(1)考虑到一个10年的项目,支付期为15万美元。对整个项目进行了综合敏感性分析,考虑了不同的预期产量增长和波动的全球油价。模拟表明,在全球油价为20美元/桶的情况下,该项目将不经济。假设项目寿命为10年,基于预期的产量增长,该项目具有巨大的盈利能力,以每桶45美元的价格计算,预计净现值为930万美元,预计投资周期为0.63-1.8年,投资额为400万美元。预期的其他好处包括,增加了正常运行时间,并相应降低了修井成本。转换为ESPCP带来的另一个机会是,可以降低泵在井筒中的位置,从而延长油井生产寿命,增加可采储量。从理论上讲,在地面驱动的PCP反复发生杆故障、导致生产延期和修井的地区,安装espcp可以取得经济上的成功。此外,还可以降低泵在井筒中的位置,从而延长油井生产寿命,增加可采储量,这是传统人工举升方法无法实现的。
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引用次数: 0
An Enhanced Microfine Cement Design for Special Squeeze Applications 一种用于特殊挤压应用的增强微细水泥设计
Pub Date : 2021-06-28 DOI: 10.2118/200946-ms
M. Khaja, S. Raturi, Abhijit Dutta, Hassan Z. Haddad, Rajinder P Singh, Basavaraj Kunchur, Khadar Hussain, Husain Nasir, Mustafa Ahmed, Musaed Al Shamali, Jené Rockwood, Victor Barsoum
A new and enhanced microfine cement system is presented in this paper which can be used in challenging cement squeeze applications. There are numerous cement squeeze jobs conducted during workover operations every year within the State of Kuwait to prevent water influx. A very common challenge encountered during these applications is either low or no injectivity scenarios. Conventional cement slurries at 15.8-lb/gal density have more often than not resulted in failures while performing post job positive and negative pressure tests, even when the pressure tests are repeated multiple times. These failures can often be attributed to the fact that effective squeezing is not possible due to the larger cement particle size across a limited number of perforations due to early bridging of the cement. Similarly, conventional microfine cement systems which have also been used in these applications have had only limited success. To overcome these challenges, an improved and enhanced microfine cement design has been developed which is able to obtain higher compressive strengths at lower slurry densities (e.g. 12.5 to 13.0 lb/gal) versus the 15.8-lb/gal conventional slurries. This microfine cement design can be further modified to be used in high, low, and zero injectivity scenarios. It possesses several unique features including thixotropic, expansion, anti-gas migration, and strength retrogression properties. Initial field trials of the system have been very successful. The application of conventional microfine slurry systems in low injectivity scenarios is relatively common in the industry; however the enhanced microfine slurry design can be utilized in a variety of injectivity scenarios, or even in loss situations across perforations, casing leaks, or across the casing shoe. The new microfine cement slurry design has the potential of avoiding multiple squeeze jobs by achieving successful positive and negative pressure test results in a minimum number of attempts.
本文提出了一种新型的增强型微细水泥体系,可用于具有挑战性的水泥挤压应用。在科威特国,每年在修井作业期间都会进行大量的水泥挤压作业,以防止水流入。在这些应用程序中遇到的一个非常常见的挑战是低注入性或没有注入性。常规的水泥浆密度为15.8 lb/gal,在进行作业后的正负压测试时,即使反复进行多次压力测试,也经常会导致失效。这些故障通常可以归因于这样一个事实,即由于早期桥接导致水泥颗粒尺寸较大,在有限数量的射孔中无法有效挤压。同样,传统的微细水泥系统也在这些应用中使用,但只取得了有限的成功。为了克服这些挑战,开发了一种改进和增强的微细水泥设计,能够在较低的水泥浆密度(例如12.5至13.0 lb/gal)下获得更高的抗压强度,而传统的水泥浆密度为15.8 lb/gal。这种微细水泥设计可以进一步修改,适用于高、低和零注入能力的情况。它具有几个独特的特点,包括触变、膨胀、抗气体迁移和强度倒退性能。该系统的初步现场试验非常成功。传统的微细泥浆系统在低注入率情况下的应用在工业中相对普遍;然而,增强的微细泥浆设计可以用于各种注入场景,甚至可以用于穿过射孔、套管泄漏或穿过套管鞋的损失情况。新的微细水泥浆设计通过最少的尝试次数获得成功的正负压测试结果,有可能避免多次挤压作业。
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引用次数: 0
Maximising Infill Well Oil Recovery with 4D Seismic and Reservoir Simulation 利用四维地震和油藏模拟提高油井采收率
Pub Date : 2021-06-28 DOI: 10.2118/200969-ms
B. Daramola
This publication presents how 4D seismic and reservoir simulation techniques were used to optimise the trajectory of an infill production well in a producing oil field. The A6 infill well target in Field X offshore Nigeria was planned as a 12000 feet horizontal drill well with a 4900 feet gravel pack completion in the reservoir formation. The initial well trajectory delivered early water breakthrough and low oil recovery. The well planning team resolved the issue by reconciling the well trajectory and completion data in the geologic and reservoir simulation models, and used 4D seismic difference maps to validate the infill drilling target. Alternative well trajectories were then simulated to improve reservoir penetration and to place the well up-structure and away from the current oil water contact. The optimised well trajectory increased the incremental oil recovery from 1.8 MMSTB to 3.0 MMSTB, and significantly boosted the project economics. The well came online in 2016, and delivered higher oil rates than the forecast. 4D seismic and reservoir simulation techniques optimised the infill well trajectory, delayed water breakthrough, and maximised oil recovery. Nearby wells can be shut in during drilling operations to minimise the risk of drilling losses and well integrity failures. Oil asset net present value can also be preserved and boosted with water injection performance monitoring, zonal testing, short circuit diagnosis and remediation, and water shut off work-overs. This paper presents a case study of an infill production well placement optimised with 4D seismic and reservoir simulation tools, and simplifies the infill well placement value creation process.
该出版物介绍了如何使用四维地震和油藏模拟技术来优化正在生产的油田的填充生产井的轨迹。尼日利亚海上X油田的A6填充井目标计划为一口12000英尺的水平钻井,并在储层中进行4900英尺的砾石充填完井。最初的井眼轨迹导致了较早的破水和较低的采收率。井规划团队通过协调地质和储层模拟模型中的井眼轨迹和完井数据,并使用四维地震差图来验证填充钻井目标,从而解决了这个问题。然后模拟可选择的井眼轨迹,以提高储层渗透率,并将井置于构造上部,远离当前的油水接触面。优化后的井眼轨迹将原油采收率从180万桶提高到300万桶,并显著提高了项目的经济效益。该井于2016年投产,产油率高于预期。4D地震和油藏模拟技术优化了填充井轨迹,延迟了水侵,最大限度地提高了石油采收率。在钻井作业期间,可以关闭附近的井,以最大限度地降低钻井损失和井完整性失效的风险。通过注水性能监测、层间测试、短路诊断和修复以及关水修井,也可以保持和提高石油资产的净现值。本文介绍了利用四维地震和油藏模拟工具优化充填生产井位的案例研究,简化了充填井位价值的创造过程。
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引用次数: 0
An Independent Analysis of the Performance Characteristics and Economic Outcomes of the Liza Phase 1 Development Offshore Guyana Using Public Domain Data 使用公共领域数据对圭亚那近海Liza一期开发项目的性能特征和经济成果进行独立分析
Pub Date : 2021-06-28 DOI: 10.2118/200951-ms
S. Paul, Kadija Dyall, Quinn Gabriel
An attempt was made to independently verify the proposed performance of the Liza 1 field using only data available in the public domain. The data used in modelling was sourced from news reports, company disclosures and the analogue Jubilee field in Ghana. Reservoir rock and fluid data from Jubilee Field was deemed an appropriate fit because of the corroboration provided by the Atlantic Drift Theory. A major challenge in creating the model, was determining the aerial extent of the field. According to Yang and Escalona (2011), the subsurface can be reasonably approximated using the surface topography which is possible via the use of GIS software. Google Earth Pro software was used to estimate the coordinates and areal extent of the Liza 1 reservoir. A scaled image of the field location showing the Guyana coastline was re-sized to fit the coastline in Google Pro and then the coordinates for the Liza field and wildcat well locations were estimated. This was used to create the isopach map and set reservoir boundaries to create the static and dynamic models in Schlumberger's Petrel E & P Software Platform (2017) and Computer Modelling Group IMEX Black Oil and Unconventional Simulator CMG IMEX (2016). The initialized model investigated the reservoir performance with and without pressure maintenance over a twenty (20) year period. The original oil in place (OOIP) estimated by the model was 7% larger than the OOIP estimated by ExxonMobil for Liza field. The model produced 35% of the OOIP compared to 50% of OOIP as forecasted by the operators. (See Table 1). The factors that strongly influenced this outcome were, the well positioning and the water injection rates. A significant percentage of the oil remained unproduced in the lower layers of the model after the 20-year period. Time did not permit further modelling to improve the performance of the model. Table 1 Comparison of The Created Model and ExxonMobil's Proposal for Liza. Property ExxonMobil's statement on Liza field Modelled field Result Original Oil in Place (MMbbl) 896 967 Oil Recovery Factor (%) 50 35 Gas production from the model would be used as gas injection from three injector wells and as fuel for the proposed 200 MW power plant for Guyana. Even so, significant volumes of natural gas remained unallocated and subsequently a valuable resource may have to be flared.
我们尝试仅使用公共领域的可用数据来独立验证Liza 1油田的性能。建模中使用的数据来自新闻报道、公司披露和加纳的Jubilee模拟油田。由于大西洋漂移理论的证实,Jubilee油田的储层岩石和流体数据被认为是合适的。创建模型的一个主要挑战是确定该领域的空中范围。根据Yang和Escalona(2011)的说法,地下可以通过使用GIS软件使用地表地形来合理地近似。利用谷歌Earth Pro软件估算Liza 1水库的坐标和面积范围。将显示圭亚那海岸线的油田位置的缩放图像重新调整大小,以适应谷歌Pro中的海岸线,然后估计Liza油田和wildcat井位置的坐标。在斯伦贝谢的Petrel e&p软件平台(2017年)和计算机建模组IMEX黑油和非常规模拟器CMG IMEX(2016年)中,该技术被用于创建等厚图和设置油藏边界,以创建静态和动态模型。初始化模型研究了在20年的时间里,在有压力维持和没有压力维持的情况下,储层的表现。该模型估计的原始储量(OOIP)比埃克森美孚对Liza油田估计的OOIP大7%。该模型产生了35%的OOIP,而作业者预测的OOIP为50%。(见表1)。影响这一结果的主要因素是井位和注水速度。在20年的时间里,在模型的下层仍有很大比例的石油未开采。时间不允许进一步建模以改进模型的性能。表1创建的模型与埃克森美孚对Liza的提议的比较。ExxonMobil关于Liza油田的声明模型油田结果原始产油量(百万桶)采收率(%)50 35模型生产的天然气将作为三口注水井的注气,并作为圭亚那拟建的200兆瓦发电厂的燃料。即便如此,仍有大量的天然气未被分配,随后一种宝贵的资源可能不得不被燃烧。
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引用次数: 0
Simulating Downhole Temperature Logging Data for Optimum Downhole Production Surveillance 模拟井下温度测井数据,优化井下生产监控
Pub Date : 2021-06-28 DOI: 10.2118/200914-ms
G. M. Hashmi, Farrukh Hamza, M. Azari
Reservoir management best practices originate from efficient well operations. The fluid flow profile from individual wells can change over time, sometimes unpredictably; as the reservoirs become depleted, changes in hydrocarbon properties occur, and water cut begins to increase. During primary, secondary, and tertiary recovery from conventional and unconventional wells, production surveillance is pivotal for optimum reservoir management. Determining the downhole production flow profile from multiple zones helps to manage drawdown pressure, regulate surface choke settings, and mitigate excessive water production. This paper presents a rigorous mechanistic analysis of the heat transfer and fluid flow around the wellbore to aid in determining a generalized wellbore flow profile. The approach enables the calculation of multiphase rates independently of downhole spinner data and is based almost solely on temperature measurements. Because temperature measurements are reliable and more commonly available, the method provides a robust technique to determine flow contributions across a broad spectrum of surveillance applications. The technique is shown to work with other logs, such as capacitance, fluid density, and gas holdup tool, to relay more refined information about fluid phases during production. The methodology presents an application of transient-temperature modeling for computing flow rates from temperature data obtained during a wireline run. The approach includes an analytical wellbore fluid transient-temperature model. Temperature calculations depend on mass flow rate and flow duration; therefore, an inversion technique is applied to match the measured temperature and calculated temperature for a given time duration to estimate flow rate. The model is observed to depend on determining an accurate geothermal gradient, particularly in cases of early time flow. The various heat transfer resistances in the system are calculated based on the completion mechanics. The method also accounts for the effect of friction and pressure drop in the wellbore on fluid temperature. The case study included demonstrates the utility and value of the transient model. The transient nature of the model also facilitates multiple applications. Real-time flow rate monitoring, zonal contributions, flow behind casing, quantitative determination of leaks, and completion integrity are all potential applications of the proposed method. The transient-temperature modeling methodology can be used with production logging spinners to calibrate the model and provide a permanent downhole monitoring tool to help avoid costly logging reruns. The study provides a foundation for various applications arising from conventional production logging measurements and could be particularly useful in cases, such as offshore fields, where more evolved unconventional techniques can be difficult and costly to apply.
油藏管理的最佳实践源于高效的油井作业。单口井的流体流动剖面会随着时间的推移而变化,有时是不可预测的;随着储层逐渐枯竭,油气性质发生变化,含水率开始增加。在常规井和非常规井的一次、二次和三次采油过程中,生产监控是优化油藏管理的关键。确定多个层的井下生产流剖面有助于控制压降压力,调节地面节流装置,并减少过量的产水。本文对井筒周围的传热和流体流动进行了严格的力学分析,以帮助确定广义的井筒流动剖面。该方法可以独立于井下旋转器数据计算多相速率,并且几乎完全基于温度测量。由于温度测量是可靠的和更普遍的,该方法提供了一个强大的技术,以确定流量的贡献在广泛的监测应用。该技术已被证明可以与其他测井数据一起使用,例如电容、流体密度和气含率工具,以传递生产过程中流体相的更精确信息。该方法提出了一种瞬态温度模型的应用,可以根据电缆下入过程中获得的温度数据计算流速。该方法包括一个分析井筒流体瞬态温度模型。温度计算取决于质量流量和流动时间;因此,采用一种反演技术,将给定时间内的测量温度与计算温度进行匹配,以估计流量。观察到该模型依赖于确定准确的地热梯度,特别是在早期时间流的情况下。根据完井力学计算了系统中的各种传热阻力。该方法还考虑了井筒中摩擦和压降对流体温度的影响。算例分析表明了暂态模型的实用性和价值。模型的瞬态特性也有利于多种应用。实时流量监测、层间贡献、套管后流、泄漏定量测定和完井完整性都是该方法的潜在应用。瞬态温度建模方法可以与生产测井旋转器一起使用,以校准模型,并提供永久的井下监测工具,以帮助避免昂贵的测井重做。该研究为常规生产测井测量的各种应用提供了基础,在海上油田等非常规技术难以应用且成本高昂的情况下尤其有用。
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引用次数: 0
Experimental Separation Performance of In-Line Piggable Liquid Removal Unit – Pseudo Dry Gas Systems 在线清管除液装置-伪干气系统的分离性能实验
Pub Date : 2021-06-28 DOI: 10.2118/200917-ms
L. Liebana, Lee J. Thomas, T. Wood, Liyun Lao, Graeme Rogerson
Pseudo Dry Gas (PDG) technology is proposed as an alternative concept for transporting multiphase fluids (gas, condensate and water) for long deep-water subsea tieback developments (Ref 1 - OTC-28949-MS) (Ref 2 - IPTC-19440-MS). Using PDG technology, subsea pipeline networks can be extended to excess of 200 km total length and considerably reduce the backpressure on the wells. This allows improved recovery of the reserves and the ability to reach currently stranded fields, especially deep-water lower-pressure gas fields. The basis of the PDG system is to remove the liquid of the main pipeline system using Piggable Liquid Removal Units. With the removal of the liquid, the gravitational pressure losses in the system are eliminated allowing the pipeline to operate like a "Pseudo" Dry Gas system. The liquid phase is transported back to shore using a second smaller pipeline running in parallel to the main pipeline by means of subsea liquid pumps (Ref 3 - OTC-29332-MS). After techno-economic reports were completed for a known basin of stranded gas in the West of Shetland, an Oil and Gas Technology Centre (OGTC) experimental project was established to determine the operation performance of the element within the PDG technology with lowest Technology Readiness Level (TRL). Currently the liquid removal unit has a TRL2 and a TRL4 will be achieved after the experimental testing programme has been fully completed. This paper assesses the separation performance (Efficiency) of the Piggable Liquid Units or PDG unit. Previous Flow Assurance and Computational Fluid Dynamics (CFD) established expected efficiencies between 84-99% depending on the gas and liquid flow rates and other factors such as unit orientation, liquid type, operating pressure and temperature. Each PDG unit has two modules which allow for gas-liquid separation of the multiphase fluid in the pipeline. A PDG unit prototype has been built and a testing programme has been developed and undertaken in collaboration with Cranfield University (CU) using the large scale Inclinable Multip hase Flow Loop facilities. The testing programme has two test matrices: Matrix 1 which studies the performance of a single module of the PDG unit and Matrix 2 which investigates the efficienc y of the entire PDG unit (two separation modules). Matrix 1 of the testing programme allows to characterise the system varying the flow conditions (flow regime, liquid and gas flow rates), drop out liquid level and size, effect of sand and the inclination and orientation of the unit as would be expected once installed. This paper focuses on the results obtained from Matrix 1 testing programme and compares them with the initia l PDG unit estimated efficiency values used in previous studies to demonstrate the prove of concept of the PDG technology. The overall conclusion is that the performance of the PDG liquid removal unit is greater than the ones originally used in technology assessment reports.
伪干气(PDG)技术被提出作为输送多相流体(天然气、凝析油和水)的替代概念,用于深水海底回接开发(参考文献1 - OTC-28949-MS)(参考文献2 - IPTC-19440-MS)。使用PDG技术,海底管网可以延伸到超过200公里的总长度,并大大降低了井的背压。这可以提高储量的采收率,并能够到达目前搁浅的油田,特别是深水低压气田。PDG系统的基础是使用清管式清液装置对主管道系统中的液体进行清液。随着液体的移除,系统中的重力压力损失被消除,从而使管道像“伪”干气系统一样运行。通过海底液体泵(Ref 3 - OTC-29332-MS),通过与主管道平行的另一条较小的管道将液相输送回岸上。在完成了设得兰群岛西部一个已知搁浅天然气盆地的技术经济报告后,石油和天然气技术中心(OGTC)建立了一个实验项目,以确定最低技术准备水平(TRL)下PDG技术中元件的操作性能。目前,液体去除装置具有TRL2,在实验测试程序完全完成后将达到TRL4。本文对可Piggable Liquid unit或PDG unit的分离性能(Efficiency)进行了评价。之前的Flow Assurance和Computational Fluid Dynamics (CFD)建立的预期效率在84-99%之间,具体取决于气液流速以及其他因素,如装置方向、液体类型、操作压力和温度。每个PDG单元有两个模块,允许多相流体在管道中的气液分离。与克兰菲尔德大学(CU)合作,已经建立了一个PDG单元原型,并开发了一个测试程序,使用了大型可倾斜多相流环路设施。测试程序有两个测试矩阵:矩阵1研究PDG单元单个模块的性能,矩阵2研究整个PDG单元(两个分离模块)的效率。测试程序的矩阵1可以描述系统变化的流动条件(流动状态、液体和气体流速)、流出液的液位和尺寸、砂粒的影响以及装置的倾角和方向,这些都是安装后的预期结果。本文着重于从矩阵1测试程序中获得的结果,并将其与先前研究中使用的初始PDG单元估计效率值进行比较,以证明PDG技术的概念。总体结论是PDG除液装置的性能优于技术评估报告中最初使用的装置。
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引用次数: 0
Real-Time Monitoring of the Effect of CO2 on the Cement Sheath 二氧化碳对水泥环影响的实时监测
Pub Date : 2021-06-28 DOI: 10.2118/200931-ms
P. Wagner, K. Ravi, M. Prohaska
Global warming is one of the most significant issues the world is facing. Capturing carbon dioxide from the atmosphere or industrial processes and storing it in geological formations (carbon capture and storage, CCS) can help counteract climate change. Nevertheless, the interaction between well barrier elements such as cement, casing, tubulars, packers, and valves can lead to possible leakages. To accomplish successful carbon dioxide sequestration, injecting the carbon dioxide in its supercritical state is necessary. The supercritical carbon dioxide can corrode steel and elastomers and react with the calcium compounds in the cement, dissolving them and forming calcium carbonate and bicarbonate in the process. This carbonation can lead to channels forming on the cement-to-rock interface or cracking due to the carbonate precipitation, resulting in a loss of well integrity. This study focusses on finding ways that enable the continuous monitoring of cement integrity, under in-situ conditions, in a lab setup. The construction of an autoclave, capable of withstanding supercritical conditions of carbon dioxide, facilitates the in-situ monitoring. This autoclave also makes CT-scans of the pressurized sample possible, as well as acoustic measurements, using state-of-the-art piezo elements. The first tests will establish a baseline using neat Class G Portland cement to verify the design and sensors. The set up consists of a rock core in the middle of the autoclave surrounded by a cement sheath. A prepared channel in the center of the core expedites the distribution of the carbon dioxide. Once the ability of the sensors to monitor the integrity is verified, different cement compositions and their interaction with supercritical carbon dioxide can be studied. The experimental setup and the procedure discussed here closely simulate the downhole condition. Hence, the results obtained using this setup and procedure is representative of what could be observed downhole. The direction is not to remove the sample from the autoclave for analysis, as is the current industry practice, but to measure cement integrity under in-situ conditions over an extended period of time. Digitalization is powering the in-situ analysis in these tests. The first two tests of this study, using the afore mentioned autoclave, investigated the carbonation behaviour of two Class G Portland cement slurrys, one with a low and one with a high slurry-density. The low-density slurry showed extensive degradation and even the high-density slurry showed carbonation, but only close to the sandstone core. The results from this study can lead to the prevention of leakage of carbon dioxide to the environment and other formations, which defeats the purpose of carbon dioxide sequestration. These results should improve the economics of these wells as well as the health, safety, and environmental aspects.
全球变暖是世界面临的最重要的问题之一。从大气或工业过程中捕获二氧化碳并将其储存在地质构造中(碳捕获和储存,CCS)可以帮助抵消气候变化。然而,水泥、套管、管柱、封隔器和阀门等井眼屏障元件之间的相互作用可能导致泄漏。为了实现成功的二氧化碳固存,必须注入处于超临界状态的二氧化碳。超临界二氧化碳可以腐蚀钢和弹性体,并与水泥中的钙化合物反应,溶解它们,在此过程中形成碳酸钙和碳酸氢盐。这种碳化作用可能导致水泥-岩石界面上形成通道,或者由于碳酸盐沉淀而导致裂缝,从而导致井的完整性丧失。本研究的重点是在实验室环境中,寻找能够在现场条件下连续监测水泥完整性的方法。高压灭菌器的建造,能够承受二氧化碳的超临界条件,便于现场监测。该高压灭菌器还可以使用最先进的压电元件对加压样品进行ct扫描,以及声学测量。第一次测试将使用纯G级波特兰水泥建立基线,以验证设计和传感器。该装置由高压灭菌器中间的岩石核心组成,周围是水泥护套。在核心的中心有一个准备好的通道加速二氧化碳的分布。一旦传感器监测完整性的能力得到验证,就可以研究不同的水泥成分及其与超临界二氧化碳的相互作用。本文所讨论的实验装置和程序与井下条件非常接近。因此,使用该装置和程序获得的结果代表了在井下可以观察到的结果。方向不是从高压灭菌器中取出样品进行分析,这是目前的行业惯例,而是在长时间的原位条件下测量水泥的完整性。数字化为这些测试中的现场分析提供了动力。本研究的前两个试验,使用上述高压灭菌器,研究了两种G类硅酸盐水泥的碳化行为,一种是低浆密度,另一种是高浆密度。低密度浆体表现出广泛的降解,高密度浆体也表现出碳酸化,但仅在砂岩岩心附近。这项研究的结果可以防止二氧化碳泄漏到环境和其他地层,这违背了二氧化碳封存的目的。这些结果将提高这些井的经济效益,以及健康、安全和环境方面的问题。
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引用次数: 1
Novel Approach to Enhance Field Development Plan Process and Reservoir Management to Maximize the Recovery Factor of Gas Condensate Reservoirs Through Integrated Asset Modeling 通过综合资产建模加强油田开发规划流程和油藏管理,实现凝析气藏采收率最大化的新方法
Pub Date : 2021-06-28 DOI: 10.2118/200895-ms
Oswaldo Espinola Gonzalez, Laura Paola Vazquez Macedo, Julio Cesar Villanueva Alonso, Julieta Alvarez Martínez
The proper exploitation for a gas condensate reservoir requires an integrated collaboration and management strategy capable to provide detailed insight about future behavior of the reservoir. When a development plan is generated for a field, the reservoir management is not performed integrally, this is, different domains: geology, reservoir, drilling, production, economics, etc., work separately, and therefore, an adequate understanding of the main challenges, leading to issues such as an over dimensioning of surface facilities, excessive costs, among others. Through this paper, a methodology to improve the conventional field development plan is described, which contains 4 main pillars: Collaborative approach, Integrated analysis, engineering optimization and monitoring & surveillance. The methodology involves the description of a hybrid workflow based on the integration of multiple domains, technologies and recommendations to consider all the phenomena and compositional changes over time in the whole production system, aiming to define the optimum reservoir management strategy, facilities and operational philosophy as part of the Field Development Plan (FDP). Conventionally, the used of simplistic models most of times do not allow seeing phenomena in the adequate resolution (near wellbore and porous media effects, multiphase flow in pipelines, etc.), that occur with high interdependency in the Integrated Production System. With this methodology, the goal pursued is to support oil and gas companies to increase the recovery factor of gas condensate fields through the enhancement in the development and exploitation process and therefore, reducing associated costs and seizing available time and resources.
凝析气藏的合理开发需要一个综合的协作和管理策略,能够提供有关储层未来动态的详细信息。当一个油田的开发计划生成时,油藏管理并没有完整地执行,也就是说,不同的领域:地质、油藏、钻井、生产、经济等,都是分开工作的,因此,对主要挑战的充分理解,导致了诸如地面设施尺寸过大、成本过高等问题。本文介绍了一种改进常规油田开发计划的方法,包括4个主要支柱:协同方法、综合分析、工程优化和监测与监控。该方法包括基于多个领域、技术和建议的混合工作流程的描述,以考虑整个生产系统中所有现象和成分随时间的变化,旨在定义最佳的油藏管理策略、设施和操作理念,作为油田开发计划(FDP)的一部分。通常,大多数情况下,使用简单的模型不能以足够的分辨率看到在集成生产系统中高度相互依赖的现象(近井和多孔介质效应,管道中的多相流等)。该方法的目标是支持油气公司通过改进开发和开采过程来提高凝析气田的采收率,从而降低相关成本,节省可用的时间和资源。
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引用次数: 0
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