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Solar power based portable water purification system 基于太阳能的便携式净水系统
Pub Date : 2019-07-30 DOI: 10.1063/1.5118123
P. Arasu, M. S. Sulaiman, Z. Husin
Lack of clean drinking water in rural areas is a huge problem during the occurrences of floods and other environmental disasters. Often, it takes a long time to transport potable water to these areas resulting in health issues to the local residents. In this research, a solar power based water purification system using a cartridge heater to produce clean drinking water in flood affected areas or remote areas where potable water is difficult to obtain is proposed. This water purification system uses a distillation technique, with an automatic valve which fills up a tank and heats up the water. The steam is captured and flowed into a clean water holding tank. This project could provide a good solution for providing clean drinking water to areas affected by floods.
在发生洪水和其他环境灾害时,农村地区缺乏清洁饮用水是一个巨大的问题。通常,将饮用水运送到这些地区需要很长时间,从而给当地居民带来健康问题。在本研究中,提出了一种基于太阳能的水净化系统,利用盒式加热器在洪水灾区或难以获得饮用水的偏远地区生产清洁饮用水。这种水净化系统使用蒸馏技术,带有一个自动阀门,该阀门将水箱装满并加热水。蒸汽被捕获并流入一个干净的储水箱。这个项目可以为受洪水影响的地区提供清洁饮用水提供一个很好的解决方案。
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引用次数: 0
Numerical simulation of thermal fluid-structure interaction on flexible PCB in reflow soldering atmosphere 柔性PCB在回流焊气氛下热流固耦合的数值模拟
Pub Date : 2019-07-30 DOI: 10.1063/1.5118045
A. Iqbal, M. Aziz, M. Z. Abdullah, M. Ishak, H. Yusoff
The substrate of the flexible printed circuit board (FPCB) introduced a new segment in surface mount technology (SMT) microelectronic industry to replace the conventional rigid printed circuit board (RPCB). Superior in flexibility and thin physical accommodate the necessity of present electronic devices. However, a far more critical issue would lie in the soldering connection between components and FPCB in the thermal reflow soldering atmosphere. These works investigate the factor of Reynold numbers (Re) and a conveyor speed of FPCB surface with the incorporation of single BGA. For this simulation purpose, the model was performed using finite volume (FV) based and finite element (FE) based, coupled simultaneously in FLUENT system coupling. Findings indicate both effects have major respond on FPCB surface and soldering connection at maximum deflection and von Mises stress, respectively. Moreover, the Re showed dominant influence towards soldering connection over conveyor speed.The substrate of the flexible printed circuit board (FPCB) introduced a new segment in surface mount technology (SMT) microelectronic industry to replace the conventional rigid printed circuit board (RPCB). Superior in flexibility and thin physical accommodate the necessity of present electronic devices. However, a far more critical issue would lie in the soldering connection between components and FPCB in the thermal reflow soldering atmosphere. These works investigate the factor of Reynold numbers (Re) and a conveyor speed of FPCB surface with the incorporation of single BGA. For this simulation purpose, the model was performed using finite volume (FV) based and finite element (FE) based, coupled simultaneously in FLUENT system coupling. Findings indicate both effects have major respond on FPCB surface and soldering connection at maximum deflection and von Mises stress, respectively. Moreover, the Re showed dominant influence towards soldering connection over conveyor speed.
柔性印刷电路板(FPCB)衬底取代传统的刚性印刷电路板(RPCB),为微电子工业的表面贴装技术(SMT)引入了一个新的领域。优越的灵活性和薄的物理适应当前电子设备的需要。然而,一个更为关键的问题是在热回流焊接环境中元件和FPCB之间的焊接连接。本文研究了结合单BGA的FPCB表面雷诺数(Re)和输送速度的影响因素。为此,采用基于有限体积法(FV)和基于有限元法(FE)在FLUENT系统耦合中同时耦合的方法对模型进行仿真。结果表明,在最大挠度和von Mises应力下,这两种效应分别对FPCB表面和焊接连接有主要响应。Re对焊接连接的影响大于输送速度。柔性印刷电路板(FPCB)衬底取代传统的刚性印刷电路板(RPCB),为微电子工业的表面贴装技术(SMT)引入了一个新的领域。优越的灵活性和薄的物理适应当前电子设备的需要。然而,一个更为关键的问题是在热回流焊接环境中元件和FPCB之间的焊接连接。本文研究了结合单BGA的FPCB表面雷诺数(Re)和输送速度的影响因素。为此,采用基于有限体积法(FV)和基于有限元法(FE)在FLUENT系统耦合中同时耦合的方法对模型进行仿真。结果表明,在最大挠度和von Mises应力下,这两种效应分别对FPCB表面和焊接连接有主要响应。Re对焊接连接的影响大于输送速度。
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引用次数: 1
Parameter optimization on rubberized fly ash geopolymer in milling process in minimizing tool wear 胶化粉煤灰地聚合物铣削过程中刀具磨损最小化的参数优化
Pub Date : 2019-07-30 DOI: 10.1063/1.5118198
T. Yu, M. Fathullah, M. Abdullah, Z. Shayfull, F. Tahir
Geopolymer is a new type of sustainable material which is produced by using industrial by-product. Recent articles showed that geopolymer materials have good machining property. However, the rubberised fly ash geopolymer (RFAG) has not been well investigated. Besides, the machining optimization also covered on natural fly ash geopolymer. So, this research was carried out to investigate the best parameter settings of machining RFAG material with respect to tool wear and the most significant parameters with respond to tool wear. The RFAG samples were machined by CNC milling machine. The cutting speed, feed rate and depth of cut were selected as the cutting parameters. Orthogonal arrays by using L9 of Taguchi method, analysis of variance (ANOVA) and the signal-to-noise ratio are employed to find the optimal levels of the significant factor affecting and to analyse the cutting parameters on tool wear. The results showed that cutting speed was the significance factor affecting tool wear. The validation test was carried out and the minimum flank wear value (0.0745 mm) was obtained. This research proves that rubberised fly ash geopolymer (RFAG) is machinable and the result collected will be expanded the application of rubberised geopolymer in the industrial sectors. The mass production of RFAG will help to reduce the waste product (fly ash and rubber waste) in order to save the environment. The success of this result is significant so that RFAG can replace current material used in common machining activities.Geopolymer is a new type of sustainable material which is produced by using industrial by-product. Recent articles showed that geopolymer materials have good machining property. However, the rubberised fly ash geopolymer (RFAG) has not been well investigated. Besides, the machining optimization also covered on natural fly ash geopolymer. So, this research was carried out to investigate the best parameter settings of machining RFAG material with respect to tool wear and the most significant parameters with respond to tool wear. The RFAG samples were machined by CNC milling machine. The cutting speed, feed rate and depth of cut were selected as the cutting parameters. Orthogonal arrays by using L9 of Taguchi method, analysis of variance (ANOVA) and the signal-to-noise ratio are employed to find the optimal levels of the significant factor affecting and to analyse the cutting parameters on tool wear. The results showed that cutting speed was the significance factor affecting tool wear. The validation test wa...
地聚合物是利用工业副产品生产的一种新型可持续材料。近年来的研究表明,地聚合物材料具有良好的加工性能。然而,橡胶粉煤灰地聚合物(RFAG)还没有得到很好的研究。此外,还对天然粉煤灰地聚合物进行了加工优化。因此,本研究旨在探讨加工RFAG材料时刀具磨损的最佳参数设置以及对刀具磨损响应最显著的参数。采用数控铣床对RFAG样品进行加工。选择切削速度、进给速度和切削深度作为切削参数。采用田口法L9、方差分析(ANOVA)和信噪比进行正交分析,找出影响刀具磨损显著因素的最优水平,分析切削参数对刀具磨损的影响。结果表明,切削速度是影响刀具磨损的重要因素。进行了验证试验,获得了最小侧面磨损值(0.0745 mm)。本研究证明了橡胶粉煤灰地聚合物(RFAG)是可加工的,所收集的结果将扩大橡胶地聚合物在工业领域的应用。RFAG的大量生产将有助于减少废物(粉煤灰和橡胶废物),以拯救环境。这一结果的成功意义重大,因此RFAG可以取代目前在普通加工活动中使用的材料。地聚合物是利用工业副产品生产的一种新型可持续材料。近年来的研究表明,地聚合物材料具有良好的加工性能。然而,橡胶粉煤灰地聚合物(RFAG)还没有得到很好的研究。此外,还对天然粉煤灰地聚合物进行了加工优化。因此,本研究旨在探讨加工RFAG材料时刀具磨损的最佳参数设置以及对刀具磨损响应最显著的参数。采用数控铣床对RFAG样品进行加工。选择切削速度、进给速度和切削深度作为切削参数。采用田口法L9、方差分析(ANOVA)和信噪比进行正交分析,找出影响刀具磨损显著因素的最优水平,分析切削参数对刀具磨损的影响。结果表明,切削速度是影响刀具磨损的重要因素。验证测试是…
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引用次数: 0
Dye sensitized solar cell field performance in tropical climatic condition: A case study 染料敏化太阳能电池在热带气候条件下的场性能:一个案例研究
Pub Date : 2019-07-30 DOI: 10.1063/1.5118009
N. Roslan, M. E. Ya’acob, D. Jamaludin, A. Iskandar, M. H. Othman
Dye-sensitized solar cell technology commonly known as DSSC appears to be very well suited for integration into greenhouse glazing systems due to their characteristics of transparency, color tuning and manufacturing directly on glass substrates. The condition and performance of this material are subjected mainly on the location of installation where the sun radiation is a crucial factor to be considered. This study analyses the behavior of dye solar cells in real-life tropical weather conditions from a varying weather of mildly warm to hot sunny and to wet rainy conditions. Four units of experimental Red colored DSSC module (DSS SERIO 3550W19), Solaronix, Switzerland have been installed in series at the Faculty of Engineering, UPM Serdang, Selangor, Malaysia. The observation is based on the Solar Module Analyzer (PROVA 210) data logging device for 5 days at 10 min intervals. The effect of different weather conditions on the cell performance is quantitatively investigated by using correlations coefficients of sun radiation (G) to cell performance (I, V parameters) which produces the expected annual energy yield.Dye-sensitized solar cell technology commonly known as DSSC appears to be very well suited for integration into greenhouse glazing systems due to their characteristics of transparency, color tuning and manufacturing directly on glass substrates. The condition and performance of this material are subjected mainly on the location of installation where the sun radiation is a crucial factor to be considered. This study analyses the behavior of dye solar cells in real-life tropical weather conditions from a varying weather of mildly warm to hot sunny and to wet rainy conditions. Four units of experimental Red colored DSSC module (DSS SERIO 3550W19), Solaronix, Switzerland have been installed in series at the Faculty of Engineering, UPM Serdang, Selangor, Malaysia. The observation is based on the Solar Module Analyzer (PROVA 210) data logging device for 5 days at 10 min intervals. The effect of different weather conditions on the cell performance is quantitatively investigated by using correlations coefficients...
染料敏化太阳能电池技术通常被称为DSSC,由于其透明度、色彩调节和直接在玻璃基板上制造的特性,它似乎非常适合集成到温室玻璃系统中。这种材料的状况和性能主要取决于安装地点,太阳辐射是一个需要考虑的关键因素。本研究分析了染料太阳能电池在真实的热带天气条件下的行为,从温和的温暖天气到炎热的阳光和潮湿的降雨条件。瑞士Solaronix公司生产的四个实验性红色DSSC模块(DSS SERIO 3550W19)已被安装在马来西亚雪兰莪州UPM Serdang工程学院。观测基于太阳能模块分析仪(PROVA 210)数据记录设备,每隔10分钟记录5天。通过使用太阳辐射(G)与电池性能(I, V参数)的相关系数,定量研究了不同天气条件对电池性能的影响,从而产生预期的年发电量。染料敏化太阳能电池技术通常被称为DSSC,由于其透明度、色彩调节和直接在玻璃基板上制造的特性,它似乎非常适合集成到温室玻璃系统中。这种材料的状况和性能主要取决于安装地点,太阳辐射是一个需要考虑的关键因素。本研究分析了染料太阳能电池在真实的热带天气条件下的行为,从温和的温暖天气到炎热的阳光和潮湿的降雨条件。瑞士Solaronix公司生产的四个实验性红色DSSC模块(DSS SERIO 3550W19)已被安装在马来西亚雪兰莪州UPM Serdang工程学院。观测基于太阳能模块分析仪(PROVA 210)数据记录设备,每隔10分钟记录5天。利用相关系数定量研究了不同天气条件对电池性能的影响。
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引用次数: 2
Research regarding the use of secondary raw materials for photovoltaic systems development 关于光伏系统开发中使用二次原材料的研究
Pub Date : 2019-07-30 DOI: 10.1063/1.5118072
A. Nicolae, G. Poteraș, G. Deák, M. Olteanu, A. Baraitaru, D. Halin
In order to ensure a sustainable development by substantially reducing human contribution to accentuating the greenhouse effect phenomenon and exhausting natural resources, it was necessary to develop various installations for capturing, storing and transforming the energy produced by renewable sources into electricity. At the same time, efficient resource use is one of the most important prerequisites for sustainable economic growth and the transformation of waste into secondary raw materials forms the basis for systems that promote the circular economy. In this sense, it is necessary to research and apply new technologies for the integration of recycled materials into complex systems of green energy production. The present paper describes the preliminary results obtained from the laboratory tests which involved the use of recyclable materials in order to produce electricity based on solar energy.In order to ensure a sustainable development by substantially reducing human contribution to accentuating the greenhouse effect phenomenon and exhausting natural resources, it was necessary to develop various installations for capturing, storing and transforming the energy produced by renewable sources into electricity. At the same time, efficient resource use is one of the most important prerequisites for sustainable economic growth and the transformation of waste into secondary raw materials forms the basis for systems that promote the circular economy. In this sense, it is necessary to research and apply new technologies for the integration of recycled materials into complex systems of green energy production. The present paper describes the preliminary results obtained from the laboratory tests which involved the use of recyclable materials in order to produce electricity based on solar energy.
为了通过大大减少人类对加剧温室效应现象和耗尽自然资源的贡献来确保可持续发展,必须发展各种装置,以便收集、储存和将可再生能源产生的能源转化为电力。同时,有效利用资源是可持续经济增长的最重要先决条件之一,把废物转化为二次原料是促进循环经济的制度的基础。从这个意义上说,有必要研究和应用新技术,将再生材料整合到复杂的绿色能源生产系统中。本文描述了从实验室测试中获得的初步结果,这些测试涉及使用可回收材料以产生基于太阳能的电力。为了通过大大减少人类对加剧温室效应现象和耗尽自然资源的贡献来确保可持续发展,必须发展各种装置,以便收集、储存和将可再生能源产生的能源转化为电力。同时,有效利用资源是可持续经济增长的最重要先决条件之一,把废物转化为二次原料是促进循环经济的制度的基础。从这个意义上说,有必要研究和应用新技术,将再生材料整合到复杂的绿色能源生产系统中。本文描述了从实验室测试中获得的初步结果,这些测试涉及使用可回收材料以产生基于太阳能的电力。
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引用次数: 0
Conceptual design of outer tube inspection robot 外管检测机器人的概念设计
Pub Date : 2019-07-30 DOI: 10.1063/1.5118024
M. A. Aziz, M. F. A. Jalal, K. Sahari, Yeng Weng Leong, S. A. Sekari
Periodical maintenance and inspection of the power plant system and its subsystem are deemed necessary to avoid shortage and unplanned shutdown. Boiler is one of the main modules in thermal power plant. The boiler operates under high thermo and mechanical loading that leads to failures caused by degradation, creep, corrosion, and others. One of the critical area for inspection is the welding joint between the boiler header and tubes. In this paper, the conceptual design of the robotic system for inspecting the outer boiler tube condition specifically at the welding joint between the boiler header and tubes is presented. The main standard mechanical components namely passive actuator and motor are determine based on the detailed calculation.
对电厂系统及其分系统进行定期维护和检查是避免电力短缺和意外停机的必要措施。锅炉是火力发电厂的主要模块之一。锅炉在高热和机械负荷下运行,这会导致因退化、蠕变、腐蚀等引起的故障。锅炉集箱与管道之间的焊接接头是检查的关键区域之一。本文介绍了锅炉集箱与锅炉管之间焊接处锅炉外管状态检测机器人系统的概念设计。在详细计算的基础上确定了主要标准机械部件即被动执行器和电机。
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引用次数: 0
A short review on fly ash geopolymer machining: A large gap with bright potential for engineering applications 粉煤灰地聚合物加工技术综述:工程应用前景广阔
Pub Date : 2019-07-30 DOI: 10.1063/1.5118192
A. A. Paizun, M. Fathullah, M. Abdullah, Z. Shayfull, F. Tahir
This article reviews previous studies of geopolymer. Ordinary Portland Cement (OPC) is the most common type of cement in general use around the world as a basic ingredient of concrete. There are few research for an alternative binder material with no cement usage (cementless) called “geopolymer” will introduce in the machining industry. Further research will be conducted in looking for the potentiality of crumb rubber when added to the host materials of geopolymer. The process of development geopolymer will be explained. The types of base materials used in the formation of geopolymer in machining will be described in details.This article reviews previous studies of geopolymer. Ordinary Portland Cement (OPC) is the most common type of cement in general use around the world as a basic ingredient of concrete. There are few research for an alternative binder material with no cement usage (cementless) called “geopolymer” will introduce in the machining industry. Further research will be conducted in looking for the potentiality of crumb rubber when added to the host materials of geopolymer. The process of development geopolymer will be explained. The types of base materials used in the formation of geopolymer in machining will be described in details.
本文综述了近年来地聚合物的研究进展。普通波特兰水泥(OPC)是世界上最常用的水泥类型,是混凝土的基本成分。在机械加工工业中,很少有研究将一种不使用水泥(无水泥)的替代粘结材料称为“地聚合物”。进一步的研究将寻找橡胶屑加入到地聚合物主体材料中的潜力。阐述了地质聚合物的开发过程。在机械加工中用于形成地聚合物的基材类型将被详细描述。本文综述了近年来地聚合物的研究进展。普通波特兰水泥(OPC)是世界上最常用的水泥类型,是混凝土的基本成分。在机械加工工业中,很少有研究将一种不使用水泥(无水泥)的替代粘结材料称为“地聚合物”。进一步的研究将寻找橡胶屑加入到地聚合物主体材料中的潜力。阐述了地质聚合物的开发过程。在机械加工中用于形成地聚合物的基材类型将被详细描述。
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引用次数: 1
Persuasive agents for sustainable business practice: A theoretical study 可持续商业实践的说服代理人:理论研究
Pub Date : 2019-07-30 DOI: 10.1063/1.5118175
Bokolo Anthony Jnr, M. Majid, Awanis M. Romli
Presently practitioners in businesses are faced with issues related to the implementation of sustainable practices. Accordingly, practitioners in businesses need to make decision based on their current practice to verify if present practice considers the environmental, economic, and social elements of sustainability. But, at the moment businesses utilizes manual specification based ranking and benchmarking approaches to ascertain that practitioners consider the natural environment and society as they make profit. Nevertheless, there is need for an autonomous method of measuring firms sustainable practice implementation. Therefore, this paper develops a persuasive agent’s model to measure; benchmark and rate businesses current practice based on review of prior sustainability studies. The persuasive agents’ model comprises of sustainable practice operations question, alternatives, and persuasive agents measurement procedures. Respectfully, findings from the study depict how the integrated persuasive agents autonomously measure, benchmark, rate and provide recommendations to practitioners. This study provides implications on how businesses can improve their business operation towards social, economic and environmental sustainable practice implementation.
目前,企业从业者面临着与可持续实践实施相关的问题。因此,企业从业者需要根据他们当前的实践来做出决策,以验证当前的实践是否考虑了可持续性的环境、经济和社会因素。但是,目前企业利用基于手工规范的排名和基准方法来确定从业者在盈利时考虑了自然环境和社会。尽管如此,仍然需要一种衡量企业可持续实践实施的自主方法。因此,本文开发了一个有说服力的代理模型来进行度量;在回顾之前的可持续发展研究的基础上,对企业当前的做法进行基准和评估。说服性代理人模型包括可持续实践操作问题、备选方案和说服性代理人测量程序。恭敬地,研究结果描述了综合说服代理如何自主测量,基准,评级和向从业者提供建议。本研究为企业如何改善其业务运作以实现社会、经济和环境可持续实践提供了启示。
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引用次数: 0
Dynamic FSI simulation of pin transfer process for solder paste transport 锡膏输送引脚转移过程的动态FSI模拟
Pub Date : 2019-07-30 DOI: 10.1063/1.5118096
L. H. Tung, M. Mukhtar, A. Abas, A. Azman, Fei Chong Ng, M. N. Nashrudin, Z. Samsudin
This paper is aimed to simulate the pin transfer process for solder paste to determine the viability of this technique to perform as an alternative to other solder paste deposition technique such as stencil printing. A model of fluid-structure interaction is designed to model the pin transfer process where the pin dipped into the solder bath and picking up the solder paste. Based on the previous study, it is found that the design of the pin nozzle exhibits certain limitations which is the consistency of the volume of solder paste transfer as well as the desire texture of the solder paste displace onto PCB pad. Different size and type of components require a designated pin to perform the pin transfer process. The development of the pin nozzle design is a time consuming process. An introduction of the pin transfer process simulation model managed to facilitate the designing process and reduce the time taken. In this research, the process of dipping the pin nozzle into the solder paste bath is study with dynamic mesh. The dipping process of the pin nozzle in simulation required a fine meshing to ensure the high accuracy of the simulated outcome. Moreover, the optimum time step size for the pin dipping process simulation is determined in the study. Generally, the implementation of the pin transfer process simulator, the design process of the pin can be improved with an increasing efficiency and productivity process which is beneficial to the industry.This paper is aimed to simulate the pin transfer process for solder paste to determine the viability of this technique to perform as an alternative to other solder paste deposition technique such as stencil printing. A model of fluid-structure interaction is designed to model the pin transfer process where the pin dipped into the solder bath and picking up the solder paste. Based on the previous study, it is found that the design of the pin nozzle exhibits certain limitations which is the consistency of the volume of solder paste transfer as well as the desire texture of the solder paste displace onto PCB pad. Different size and type of components require a designated pin to perform the pin transfer process. The development of the pin nozzle design is a time consuming process. An introduction of the pin transfer process simulation model managed to facilitate the designing process and reduce the time taken. In this research, the process of dipping the pin nozzle into the solder paste bath is study with dyn...
本文旨在模拟锡膏的引脚转移过程,以确定该技术作为其他锡膏沉积技术(如模板印刷)的替代方案的可行性。设计了一种流固耦合模型,模拟了引脚浸入锡槽并吸附锡膏的过程。通过前人的研究发现,引脚喷嘴的设计存在一定的局限性,即锡膏转移体积的一致性以及锡膏置换到PCB板上的期望纹理。不同尺寸和类型的元件需要一个指定的引脚来执行引脚转移过程。针咀设计的开发是一个耗时的过程。引入引脚转移过程仿真模型,简化了设计过程,缩短了时间。本文采用动态网格法研究了针咀浸入锡膏液的过程。为了保证仿真结果的高精度,在模拟中对销式喷嘴的倾斜过程进行了精细的网格划分。此外,研究还确定了针浸过程模拟的最佳时间步长。一般来说,通过实现引脚转移过程模拟器,可以改进引脚的设计过程,提高效率和生产率,对行业有益。本文旨在模拟锡膏的引脚转移过程,以确定该技术作为其他锡膏沉积技术(如模板印刷)的替代方案的可行性。设计了一种流固耦合模型,模拟了引脚浸入锡槽并吸附锡膏的过程。通过前人的研究发现,引脚喷嘴的设计存在一定的局限性,即锡膏转移体积的一致性以及锡膏置换到PCB板上的期望纹理。不同尺寸和类型的元件需要一个指定的引脚来执行引脚转移过程。针咀设计的开发是一个耗时的过程。引入引脚转移过程仿真模型,简化了设计过程,缩短了时间。在本研究中,用dyn技术研究了针嘴浸入锡膏液的过程。
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引用次数: 0
Warpage analysis of thick shell part (thickness above 2mm) by using response surface methodology (RSM) 用响应面法(RSM)分析厚壳件(厚度大于2mm)翘曲
Pub Date : 2019-07-30 DOI: 10.1063/1.5118208
Y. S. Sim, S. Nasir, M. Fathullah, A. R. Irfan, N. Shuaib
Injection molding is the advance technologies in manufacturing plastic parts in modern industries nowadays. The quality of the moulded parts are highly depends on parameter settings of injection moulding process. In this research, there are 4 process parameter used which are melt temperature, mould temperature, cooling time and packing time. By using Autodesk Moldflow Insight (AMI) 2012, the recommended process parameter settings are melt temperature of 230 °C, mould temperature of 60°C, cooling time of 15.60s and packing time of 31.34s. These settings yield warpage value of 0.4295mm. From Response Surface Methodology (RSM), the warpage value optimised to 0.412728mm with melt temperature increases to 230.32 °C, mould temperature increases to 63.04 °C, cooling time increases to 15.77s and packing time decreases to 28.25s. From the validation test, the percentage error obtained is 0.0075%, which is very little different with RSM value. So, the results of process parameter settings in RSM is valid.
注射成型是当今现代工业中制造塑料制件的先进技术。注塑件的成型质量在很大程度上取决于注塑工艺参数的设置。在本研究中,采用了熔体温度、模具温度、冷却时间和包装时间4个工艺参数。使用Autodesk Moldflow Insight (AMI) 2012,推荐的工艺参数设置为熔体温度230℃,模具温度60℃,冷却时间15.60秒,包装时间31.34秒。这些设置产生的翘曲值为0.4295毫米。根据响应面法(RSM),当熔体温度增加到230.32℃,模具温度增加到63.04℃,冷却时间增加到15.77s,包装时间减少到28.25s时,翘曲值优化到0.412728mm。从验证检验中得到的百分比误差为0.0075%,与RSM值相差很小。因此,RSM中工艺参数设置的结果是有效的。
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引用次数: 1
期刊
APPLIED PHYSICS OF CONDENSED MATTER (APCOM 2019)
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