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Experimental investigation on the anisotropy of friction property for dry and water-saturated rock 干燥和水饱和岩石摩擦特性各向异性的实验研究
IF 6.8 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-06-28 DOI: 10.1007/s40544-024-0868-5
Qing Yang, Mingming He, Jinrui Zhao, Mingchen Ding, Jing Wang

Friction properties of rock are closely connected with the anisotropy. The anisotropy of rock friction can provide a valuable assessment for geotechnical and geological engineering. In this study, the rotary friction tests were conducted to analyze the water effect on the friction property and the friction anisotropy of the four types of rock. The drilling response model (DD-model) was employed to characterize the rotary friction behavior of the rocks. The parameters of this model include the three types of friction parameters: 1/ς, μ, and f, where 1/ς and μ are constant, and f is a variable. A quantitative method is proposed for assessing the anisotropy of rock friction. The results of the rotary friction tests indicate that the relation between torque force and thrust force conforms to the DD-model. The changes of two friction constants 1/ς and μ from dry state to water-saturated state suggest that the water effect on the friction strength of the rocks exhibits significant anisotropy. The friction strength determined by the friction variable f increases first, then decreases, and finally stabilizes with the increasing of depth. AIf is an anisotropy index calculated by the proposed method. The percentage difference of the average value of AIf between water-saturated and dry states shows the degree of the water effect on the friction anisotropy of the rocks, mudstone (MU) > granite (GR) > fine sandstone (FS) > argillaceous siltstone (AS). The quantitative model is hopefully constructed for characterizing the relation between the anisotropic friction strength of rock and the moisture state in future.

岩石的摩擦特性与各向异性密切相关。岩石摩擦的各向异性可以为岩土工程和地质工程提供有价值的评估。本研究通过旋转摩擦试验,分析了水对四种岩石的摩擦特性和摩擦各向异性的影响。采用钻孔响应模型(DD 模型)来描述岩石的旋转摩擦行为。该模型的参数包括三种摩擦参数:1/ς、μ 和 f,其中 1/ς 和 μ 为常数,f 为变量。提出了评估岩石摩擦各向异性的定量方法。旋转摩擦试验结果表明,扭矩力和推力之间的关系符合 DD 模型。两个摩擦常数 1/ς 和 μ 从干燥状态到水饱和状态的变化表明,水对岩石摩擦强度的影响表现出明显的各向异性。由摩擦变量 f 确定的摩擦强度随着深度的增加先增大后减小,最后趋于稳定。AIf 是由建议方法计算得出的各向异性指数。水饱和状态与干燥状态下 AIf 平均值之差的百分比显示了水对泥岩(MU)、花岗岩(GR)、细砂岩(FS)和砾质粉砂岩(AS)等岩石摩擦各向异性的影响程度。希望建立的定量模型能在未来表征岩石各向异性摩擦强度与水分状态之间的关系。
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引用次数: 0
The effect of friction block hole configurations on the brake tribological performance of high-speed trains 摩擦片孔结构对高速列车制动器摩擦学性能的影响
IF 6.8 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-06-28 DOI: 10.1007/s40544-023-0855-2
Yuanke Wu, Wei Chen, Youguang Zhu, Zaiyu Xiang, Honghua Qian, Jiliang Mo, Zhongrong Zhou

Three triangular friction block configurations are commonly employed in high-speed train brake systems, namely, unperforated, perforated configuration with one circular hole, and perforated with three circular holes. In this study, we adopted these friction block types to investigate the effect of perforated friction block configurations on the brake performance of high-speed trains based on a self-developed brake test rig. The results indicate the significant impact of the number of the holes on the wear behavior, temperature distribution, and vibration characteristics of the brake interface. The friction surface of the unperforated block is covered by wear debris, while the perforated blocks produce less wear debris. Furthermore, the one-hole block exhibits a more uniform temperature distribution and better vibration behavior than that with three holes. The friction brake is a dynamic process, during which separation and attachment between the pad and disc alternatively occur, and the perforated structure on the friction block can both trap and expel the wear debris.

高速列车制动系统通常采用三种三角形摩擦片结构,即无穿孔、带一个圆孔的穿孔结构和带三个圆孔的穿孔结构。在本研究中,我们采用这些摩擦片类型,基于自主开发的制动试验台,研究了穿孔摩擦片配置对高速列车制动性能的影响。结果表明,孔的数量对制动界面的磨损行为、温度分布和振动特性有显著影响。无孔制动块的摩擦表面被磨损碎屑覆盖,而有孔制动块产生的磨损碎屑较少。此外,与三孔摩擦块相比,单孔摩擦块的温度分布更均匀,振动特性更好。摩擦制动是一个动态过程,在这一过程中,摩擦片和制动盘之间会交替发生分离和附着,而摩擦块上的穿孔结构既能截留又能排出磨损碎屑。
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引用次数: 0
Polymer transfer film formation from cryogenic to elevated temperatures 从低温到高温的聚合物转移膜形成
IF 6.8 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-06-25 DOI: 10.1007/s40544-024-0862-y
Kian Bashandeh, Vasilis Tsigkis, Ahmad Amiri, Pixiang Lan, Andreas A. Polycarpou

This study reports on the tribological performance of aromatic thermosetting co-polyester (ATSP) and polyether ether ketone (PEEK)-based polymer composite coatings mixed with PTFE filler. The coatings were tested across a wide temperature range from −180 to 110 °C to simulate the environmental temperatures on Titan, Moon, and Mars, which are of particular interest for NASA’s future exploratory missions. An experimental setup was developed to conduct the pin-on-disk experiments under dry sliding conditions and extreme temperature and contact pressure. Transfer film formation and its characteristics were found to play significant roles in the tribological performance, and the characteristics of the film were temperature-dependent. The XPS and SEM analysis indicated the increase of the PTFE content in the transfer film as the temperature decreased to cryogenic conditions. The coefficient of friction did not follow a linear trend with temperature and was minimum at 110 °C and maximum at −180 °C. ATSP coating showed superior performance with lower friction and unmeasurable wear at all temperatures, whereas PEEK coating exhibited maximum wear at 25 °C followed by −180, and 110 °C.

这项研究报告了以芳香族热固性共聚酯(ATSP)和聚醚醚酮(PEEK)为基础的聚合物复合涂层与聚四氟乙烯填料混合后的摩擦学性能。这些涂层的测试温度范围很广,从 -180 ℃ 到 110 ℃,以模拟土卫六、月球和火星的环境温度。我们开发了一套实验装置,用于在干燥滑动条件、极端温度和接触压力下进行针盘实验。实验发现,转移膜的形成及其特性对摩擦学性能起着重要作用,而转移膜的特性与温度有关。XPS 和 SEM 分析表明,随着温度降低到低温条件,转移膜中的 PTFE 含量增加。摩擦系数与温度的关系不呈线性趋势,在 110 °C 时最小,在 -180 °C 时最大。ATSP 涂层表现出卓越的性能,在所有温度下都具有较低的摩擦系数和不可测量的磨损,而 PEEK 涂层在 25 °C 时磨损最大,其次是 -180 和 110 °C。
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引用次数: 0
Biomimetic lubricant-grafted surfaces on laser-textured microwell arrays with multifunctionality 具有多功能性的激光纹理微孔阵列上的仿生润滑剂接枝表面
IF 6.8 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-06-25 DOI: 10.1007/s40544-024-0906-3
Xiaorui Song, Zhiqiang Hou, Zhehao Gan, Yuyao Hu, Hongyu Zheng, Yongling Wu, Mingming Liu

Recently, various slippery liquid-infused porous surfaces (SLIPS) have been fabricated for the protection of various materials. However, these SLIPSs are limited by their underlying storage structure and superficial lubricant layer, showing poor durability. Herein, inspired by the high-strength structure of Shell nacre’s “brick-mud” layer, we fabricated an all-inorganic composite coating by using wet chemically etched MXene as a brick and an aluminum phosphate binder (AP) as mud. Then, a series of microwell-array structures were designed and prepared on the coating via nanosecond ultrafast laser writing ablation technology. Subsequently, the textured surface was modified by a silane coupling agent. Vinyl-terminated polydimethylsiloxane (PDMS) was tightly grafted onto the porous surface through a thiol-ene click reaction to obtain lubricant grafted texture surface (LGTS). The prepared LGTS showed good lubrication properties for multiple phases, including various liquids, ice crystals, and solids. It exhibits excellent chemical stability and mechanical durability under deionized water impact, centrifugal test, strong acid solutions, anti/de-icing cycles, and high-intensity friction. Thus, the proposed strategy for constructing robust LGTS will greatly promote theoretical research on super wetting interfacial materials and their applications in the fields of antifouling, anti/de-icing, and lubricating protection.

最近,人们制造出了各种注入液体的多孔滑面(SLIPS),用于保护各种材料。然而,这些 SLIPS 受限于其底层存储结构和表层润滑层,耐久性较差。在此,我们受到贝壳珍珠 "砖-泥 "层高强度结构的启发,以湿化学蚀刻 MXene 为砖,磷酸铝粘合剂(AP)为泥,制作了一种全无机复合涂层。然后,通过纳秒级超快激光写入烧蚀技术在涂层上设计和制备了一系列微椭球阵列结构。随后,硅烷偶联剂对纹理表面进行改性。通过硫醇-烯点击反应,乙烯基封端聚二甲基硅氧烷(PDMS)被紧密接枝到多孔表面,从而获得润滑剂接枝纹理表面(LGTS)。所制备的 LGTS 对包括各种液体、冰晶和固体在内的多相具有良好的润滑性能。它在去离子水冲击、离心试验、强酸溶液、防/除冰循环和高强度摩擦下均表现出优异的化学稳定性和机械耐久性。因此,所提出的构建坚固 LGTS 的策略将极大地促进超润湿界面材料的理论研究及其在防污、防/除冰和润滑保护领域的应用。
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引用次数: 0
Friction as energy dissipation process associated with superlubricity of solids 摩擦是与固体超润滑性相关的能量耗散过程
IF 6.8 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-06-24 DOI: 10.1007/s40544-024-0875-6
Bo Zhang

The paper shows that work in a quantum system is quantized with energy; the quantum work is equivalent to the highest eigenenergy (the Debye energy) of the system and the superlubricity of solids is derived from the quantum work. The prerequisite for the superlubricity is that the lateral force at contact surfaces in sliding is less than the Debye force so that the phonon of the solids is not excited.

论文指出,量子系统中的功与能量是量子化的;量子功相当于系统的最高特征能(Debye 能),而固体的超润滑性就是从量子功中推导出来的。超润滑性的前提条件是滑动时接触面的侧向力小于德拜力,这样固体的声子就不会被激发。
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引用次数: 0
Theoretical and experimental research on static stiffness, performance, and lift-off characteristics of multi-layer gas foil thrust bearings 多层气膜推力轴承静态刚度、性能和起飞特性的理论与实验研究
IF 6.8 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-06-22 DOI: 10.1007/s40544-024-0889-0
Yang Hu, Pengjing Ding, Fangling Wu, Xiaojing Wang, Bo Liang, Yonggang Meng

In this study, a new comprehensive fully coupled elastic-hydrodynamic model is developed for a multi-layer gas foil thrust bearing (GFTB). The interaction effects among the top foil, back board, middle foil, and bottom foil, as well as the Coulomb friction effect, are considered. The stiffness and static characteristics obtained by the experimental and theoretical approaches are in good agreement, which verifies the accuracy of the model. The contribution of each foil layer to the overall stiffness and the load-carrying mechanism are analyzed. Interaction effects of the load, preload, and rotational speed on the static performance are investigated comprehensively. Furthermore, start-stop tests are performed to achieve the lift-off speed, start-up torque, and shut-down torque under various operating conditions.

本研究为多层气膜推力轴承(GFTB)建立了一个新的全面的全耦合弹性-流体动力学模型。模型考虑了顶箔、背板、中箔和底箔之间的相互作用效应以及库仑摩擦效应。实验和理论方法得到的刚度和静态特性非常吻合,这验证了模型的准确性。分析了每个箔层对整体刚度和承载机制的贡献。全面研究了负载、预紧力和转速对静态性能的交互影响。此外,还进行了起停试验,以获得各种工作条件下的升空速度、启动扭矩和关闭扭矩。
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引用次数: 0
Non-adhesive and adhesive contacts of an elastic quarter-or eighth-space with freely sliding sides 具有自由滑动边的弹性四分之一或八分之一空间的非粘性和粘性触点
IF 6.8 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-06-15 DOI: 10.1007/s40544-024-0866-7
Qiang Li, Valentin L. Popov

The contact of an elastic quarter- or eighth-space is studied under the condition that the movement of the side surface of the quarter-space is constrained: It can slide freely along the plane of the side surface but its normal movement is blocked (for example, by a rigid wall). The solution of this contact problem can be easily achieved by additionally applying a mirrored load to an elastic half-space. Non-adhesive contact and the Johnson-Kendall-Roberts (JKR)-type adhesive contact between a rigid sphere and an elastic quarter-space under such a boundary condition is numerically simulated using the fast Fourier transform (FFT)-assisted boundary element method (BEM). Contacts of an elastic eighth-space are investigated using the same idea. Depending on the position of the sphere relative to the side edge, different contact behavior is observed. In the case of adhesive contact, the force of adhesion first increases with increasing the distance from the edge of the quarter-space, achieves a maximum, and decreases further to the JKR-value in large distance from the edge. The enhancement of the force of adhesion compared to the half-space-contact is associated with the pinning of the contact area at the edge. We provide the maps of the force of adhesion and their analytical approximations, as well as pressure distributions in the contact plane and inside the quarter-/eighth-space.

研究弹性四分之一空间或八分之一空间的接触时,条件是四分之一空间侧表面的运动受到限制:它可以沿着侧表面的平面自由滑动,但其法线运动却受到阻挡(例如,受到刚性墙壁的阻挡)。通过对弹性半空间施加镜像载荷,可以轻松解决这一接触问题。在这种边界条件下,使用快速傅立叶变换(FFT)辅助边界元法(BEM)对刚性球和弹性四分之一空间之间的非粘着接触和约翰逊-肯德尔-罗伯茨(JKR)型粘着接触进行了数值模拟。使用相同的思路研究了弹性八分之一空间的接触。根据球体相对于侧边的位置,可以观察到不同的接触行为。在粘着接触的情况下,粘着力首先随着与四分之一空间边缘距离的增加而增加,达到最大值,并在与边缘距离较大时进一步减小到 JKR 值。与半空间接触相比,粘附力的增强与边缘接触区域的针刺有关。我们提供了附着力图及其分析近似值,以及接触面和四分之一/八分之一空间内的压力分布。
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引用次数: 0
Underoil superhydrophilic flame-retardant 3D porous composite for efficient on-demand emulsion separation: Interface engineering design on sphagnum moss 用于高效按需乳液分离的油底超亲水阻燃三维多孔复合材料:石炭藓界面工程设计
IF 6.8 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-05-29 DOI: 10.1007/s40544-023-0845-4
Yuyan Guo, Peng Liu, Wenhao Zhang, Zhiguang Guo, Weimin Liu

Oil pollution and the energy crisis make oil-water separation an urgent for human need. The widespread use of materials with a single emulsion separation capability is limited. Multifunctional on-demand separation materials can adapt to a wide range of application scenarios, thus having a wider range of applications. The underoil superhydrophilic surface is of great significance for realizing the on-demand separation of oil/water emulsions through the removal of water in the oil and oil in the water. A 3D porous emulsion separation material based on the superhydrophilic principle of sphagnum moss was designed. The material was prepared in a simple step by taking advantage of the adhesion of polydopamine and the introduction of the as-prepared superhydrophilic BaSO4 nanoparticles to achieve superhydrophilicity with a water contact angle (WCA) of 0° and an oil contact angle (OCA) of 157.3°, resulting in excellent separation performance for both water-in-oil and oil-in-water emulsions. Underoil superhydrophilic porous composite (OSPC) can complete two kinds of emulsion separations by filtration or adsorption. It adsorbs water from water-in-oil emulsion to achieve separation, with a good adsorption capacity of 74.38 g/g and efficiency up to 99%. It can also filter oil-in-water emulsions with an efficiency of 99.92%. The separation efficiencies are all almost unchanged after ten separation cycles. Furthermore, the material has excellent flame retardancy, which reduces the possibility of secondary disasters. The three-dimensional porous sponge has excellent on-demand separation performance for multiple emulsions. It provides a new preparation strategy for underoil superhydrophilic materials and a new idea for the design direction of special wetting materials for the on-demand separation of oil/water emulsions.

石油污染和能源危机使得油水分离成为人类的迫切需求。具有单一乳液分离能力的材料的广泛应用受到了限制。多功能按需分离材料能适应多种应用场景,因此具有更广泛的应用前景。通过去除油中的水和水中的油,油下超亲水表面对于实现油/水乳液的按需分离具有重要意义。根据泥炭藓的超亲水原理,设计了一种三维多孔乳液分离材料。该材料的制备步骤简单,利用聚多巴胺的粘附性,并引入制备的超亲水性 BaSO4 纳米粒子,实现了超亲水性,水接触角(WCA)为 0°,油接触角(OCA)为 157.3°,从而使油包水和水包油乳液具有优异的分离性能。油底超亲水多孔复合材料(OSPC)可通过过滤或吸附两种方式完成乳液分离。它能吸附油包水型乳液中的水分实现分离,吸附能力高达 74.38 g/g,吸附效率高达 99%。它还能过滤水包油型乳液,效率高达 99.92%。经过十次分离循环后,分离效率几乎保持不变。此外,该材料还具有优异的阻燃性,减少了发生二次灾害的可能性。三维多孔海绵对多种乳液具有优异的按需分离性能。它为油底超亲水材料提供了一种新的制备策略,也为油/水乳液按需分离专用润湿材料的设计方向提供了一种新思路。
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引用次数: 0
Methodology for the assessment of the friction torque of ball slewing bearings considering preload scatter 考虑预紧力分散的球式回转支承摩擦扭矩评估方法
IF 6.8 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-05-28 DOI: 10.1007/s40544-024-0867-6
Iñigo Escanciano, Iker Heras, Florian Schleich, Josu Aguirrebeitia

This manuscript presents an innovative methodology for the assessment of the friction torque of ball slewing bearings. The methodology aims to overcome the limitations of state-of-the-art approaches, especially when the friction torque is conditioned by the preload of the balls. To this end, the authors propose to simulate the preload scatter when solving the load distribution problem, prior to the friction torque calculation. This preload scatter allows to simulate a progressive transition of the balls from a four-point contact state to a two-point contact one. By implementing this capability into an analytical model, the authors achieve a successful correlation with experimental results. Nonetheless, depending on the stiffness of the structures to which the bearing is assembled, it is demonstrated that the rigid ring assumption can lead to inaccurate friction torque results when a tilting moment is applied. The methodology described in this research work is meant to have a practical application. Therefore, the manuscript provides guidelines about how to use and tune the analytical model to get a reliable friction torque prediction tool.

本手稿介绍了一种评估球式回转支承摩擦力矩的创新方法。该方法旨在克服最先进方法的局限性,尤其是当摩擦力矩受球的预紧力影响时。为此,作者建议在计算摩擦力矩之前,在求解载荷分布问题时模拟预载散度。这种预紧力散布可以模拟滚珠从四点接触状态逐渐过渡到两点接触状态的过程。通过将这一功能应用到分析模型中,作者成功地实现了与实验结果的相关性。然而,根据轴承装配结构的刚度,当施加倾斜力矩时,刚性环假设可能会导致不准确的摩擦力矩结果。本研究工作中描述的方法旨在实际应用。因此,手稿就如何使用和调整分析模型以获得可靠的摩擦扭矩预测工具提供了指导。
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引用次数: 0
Self-dispersed molybdenum disulfide quantum dot/graphene crumpled ball as efficient high temperature lubricant additive 作为高效高温润滑油添加剂的自分散二硫化钼量子点/石墨烯皱缩球
IF 6.8 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-05-25 DOI: 10.1007/s40544-023-0853-4
Guiru Du, Yujuan Zhang, Shuguang Fan, Ningning Song, Shengmao Zhang, Pingyu Zhang

Inorganic nanoparticles have been proved as powerful lubricant additives at elevated temperature. However, the tribological properties are inevitably impaired due to poor dispersion and insufficient high temperature resistance of organic matter modified nanoparticles. Here, we prepare a self-dispersed molybdenum disulfide quantum dot/graphene crumpled ball (MGCB) comprising molybdenum disulfide quantum dot uniformly interspersed on the wrinkled graphene ball. The crumpled ball composite possesses excellent dispersity in polyalkylene glycol base oil without depending on surface modifiers. Compared with the conventional phosphate esters lubricant, our results indicate MGCB could vastly improve the lubrication performance of polyalkylene glycol with an extremely low concentration (0.05 wt%) at elevated temperature (150 °C), showing a friction reduction of 47% and a wear reduction of 30% compared with the conventional phosphate esters lubricant (tricresyl phosphate, TCP). This is because crumpled ball potentiates synergistic lubrication effect within the boundary lubrication. Overall, we envision our designed self-dispersed MGCB has significant potential in tribological application at elevated temperature.

无机纳米粒子已被证明可在高温条件下用作强力润滑添加剂。然而,由于有机物修饰的纳米粒子分散性差、耐高温性不足,其摩擦学性能不可避免地受到损害。在这里,我们制备了一种自分散二硫化钼量子点/石墨烯皱褶球(MGCB),它由均匀分布在皱褶石墨烯球上的二硫化钼量子点组成。这种皱球复合材料在聚亚烷基二醇基础油中具有优异的分散性,无需依赖表面改性剂。与传统的磷酸酯润滑剂相比,我们的研究结果表明,MGCB 能以极低的浓度(0.05 wt%)大幅提高聚亚烷基二醇在高温(150 °C)下的润滑性能,与传统的磷酸酯润滑剂(磷酸三甲苯酯,TCP)相比,摩擦降低了 47%,磨损降低了 30%。这是因为皱球增强了边界润滑内的协同润滑效果。总之,我们认为所设计的自分散 MGCB 在高温摩擦学应用中具有巨大潜力。
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引用次数: 0
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Friction
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