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Reactor Vessel Nozzle Inner Radius Fracture Analyses Using Elastic-Plastic Fracture Mechanics 用弹塑性断裂力学分析反应堆容器喷嘴内半径断裂
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-85130
S. Marlette
The American Society of Mechanical Engineers (ASME) published Section XI Code Case N-648-1 [1] in order to provide alternative examinations of reactor vessel nozzle inner radii. The Code Case was created because ultrasonic examination of the inner radius regions of reactor vessels nozzles is not practical within the operating fleet and the likelihood of flaws developing within these locations is extremely low. Justification for using alternative visual examinations was provided in a paper published at the 2001 Pressure Vessel and Piping (PVP) Technology Conference [2]. This 2001 PVP paper used linear elastic fracture mechanics (LEFM) to demonstrate tolerance for flaws significantly larger than would be detected using nondestructive examination techniques. However, the Code Case [1] and PVP paper [2] were only applicable to operating plants in the United States. Thus, there was a need to provide a similar fracture analysis considering the AP1000® design to support elimination of volumetric examinations of the nozzle inner radius regions. It was also important to consider improvements in facture mechanics techniques that have been recently published in the ASME Code. The ductile behavior of the material at operating temperatures allow for the use of elastic plastic fracture mechanics (EPFM) methods which provides significantly improved flaw tolerance results. This paper compares results from analyses using LEFM and the EPFM methods for the AP1000 reactor vessel nozzle inner radii region and demonstrates tolerance for large flaws within these regions in order to support a basis for elimination of volumetric inspection during in-service and pre-service examination for the AP1000 design.
之所以创建代码案例,是因为在运行的机组中,对反应堆容器喷嘴内半径区域进行超声波检查是不切实际的,而且在这些位置发生缺陷的可能性极低。在2001年压力容器和管道(PVP)技术会议上发表的一篇论文提供了使用替代目视检查的理由[2]。这篇2001年的PVP论文使用了线弹性断裂力学(LEFM)来证明比使用无损检测技术检测到的缺陷更大的容忍度。然而,Code Case[1]和PVP论文[2]仅适用于美国的运营工厂。因此,考虑到AP1000®的设计,需要提供类似的断裂分析,以支持消除喷嘴内半径区域的体积检查。考虑最近在ASME规范中发布的制造力学技术的改进也很重要。材料在工作温度下的延性行为允许使用弹塑性断裂力学(EPFM)方法,从而提供显着改善的缺陷容限结果。本文比较了使用LEFM和EPFM方法对AP1000反应堆容器喷嘴内半径区域的分析结果,并证明了这些区域对大缺陷的容错性,以支持在AP1000设计的服役和服役前检查中消除体积检查的基础。
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引用次数: 0
Proposal of New Combination Criterion for Pipe With Circumferential Multiple Cracks Based on Ductile Failure Simulation 基于延性破坏模拟的环向多裂纹管道组合新准则的提出
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84822
M. Lee, K. Hasegawa, Yun‐Jae Kim
In this paper, the combination rule for circumferential multiple-cracked pipe assessment is investigated using finite element damage analysis. The FE damage analysis based on the stress-modified fracture strain model is validated against limited fracture test data of two circumferential surface cracked pipes. Then systematic parametric study is performed using FE damage analysis for symmetrical surface cracked pipes. Failure bending stresses are calculated using the combination rule and the net-section collapse load approach for single crack provided in ASME BPV Code. It is found that predicted failure bending stress using the combination rule might be non-conservative when the distance between two cracks is short. To overcome the problem, a new combination criterion based on crack dimensions is proposed and compared with numerical data.
本文采用有限元损伤分析方法,研究了周向多裂纹管道损伤评估的组合规律。基于应力修正断裂应变模型的有限元损伤分析通过两根周向表面裂纹管的极限断裂试验数据进行了验证。然后采用有限元损伤分析方法对对称表面裂纹管道进行了系统的参数化研究。采用ASME BPV规范中规定的单裂纹的组合规则和净截面破坏荷载法计算了破坏弯曲应力。研究发现,当裂纹间距较短时,用组合规则预测的破坏弯曲应力可能不保守。为了克服这一问题,提出了一种新的基于裂纹尺寸的组合准则,并与数值数据进行了比较。
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引用次数: 1
A Residual Stress Profile Estimation Method for Narrow Groove Girth Welds 窄坡口环焊缝残余应力分布估计方法
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84858
S. Song, P. Dong
A recent comprehensive investigation into residual stress distributions in narrow gap welds in pressure vessels and pipe components are presented in this paper, covering component wall thickness from 1” (25.4mm) to 10” (254mm), component radius to wall thickness ratio from 2 to 100, and linear welding heating input from low (300 J/mm) to high (18000 J/mm). By means of a residual stress decomposition technique, two key parameters that govern through-thickness residual stress distributions in terms of their membrane and bending content have been identified. One is component radius to wall thickness ratio (r/t) and the other is a characteristic heat input density (Q̂) having a unit of J/mm3. With these two parameters, a unified functional form for representing through-thickness residual stress profile in narrow gap welds is proposed for supporting fitness for service assessment, e.g., using f API 579-RP. Its validity is further confirmed by full-blown thermomechanical finite element residual stress analyses for a number of selected narrow gap weld cases.
本文介绍了最近对压力容器和管道部件窄间隙焊缝残余应力分布的综合研究,涵盖了组件壁厚从1 " (25.4mm)到10 " (254mm),组件半径与壁厚比从2到100,线性焊接加热输入从低(300 J/mm)到高(18000 J/mm)。通过残馀应力分解技术,确定了影响残馀应力分布的两个关键参数,即薄膜和弯曲量。一个是构件半径与壁厚比(r/t),另一个是特征热输入密度(Q /),单位为J/mm3。有了这两个参数,提出了一个统一的函数形式来表示窄间隙焊缝的全厚度残余应力分布,以支持服务评估的适应度,例如使用f API 579-RP。对选定的一些窄间隙焊缝进行了全面的热力有限元残余应力分析,进一步证实了该方法的有效性。
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引用次数: 2
ASME Section XI Appendix L Flaw Tolerance Evaluation of Pressurized Water Reactor Piping Systems to Support Second License Renewal (80-Years Operation)
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84346
A. Udyawar, C. Tomes, Alexandria M. Carolan, S. Marlette, V ThomasL.Meikle, W. Bamford
One of the goals of ASME Section XI is to ensure that systems and components remain in safe operation throughout the service life, which can include plant license extensions and renewals. This goal is maintained through requirements on periodic inspections and operating plant criteria as contained in Section XI IWB-2500 and IWB-3700, respectively. Operating plant fatigue concerns can be caused from operating conditions or specific transients not considered in the original design transients. ASME Section XI IWB-3740, Operating Plant Fatigue Assessments, provides guidance on analytical evaluation procedures that can be used when the calculated fatigue usage exceeds the fatigue usage limit defined in the original Construction Code. One of the options provided in Section XI Appendix L is through the use of a flaw tolerance analysis. The flaw tolerance evaluation involves postulation of a flaw and predicting its future growth, and thereby establishing the period of service for which it would remain acceptable to the structural integrity requirements of Section XI. The flaw tolerance approach has the advantage of not requiring knowledge of the cyclic service history, tracking future cycles, or installing systems to monitor transients and cycles. Furthermore, the flaw tolerance can also justify an inservice inspection period of 10 years, which would match a plant’s typical Section XI in-service inspection interval. The goal of this paper is to demonstrate a flaw tolerance evaluation based on ASME Section XI Appendix L for several auxiliary piping systems for a typical PWR (Pressurized Water Reactor) nuclear power plant. The flaw tolerance evaluation considers the applicable piping geometry, materials, loadings, crack growth mechanism, such as fatigue crack growth, and the inspection detection capabilities. The purpose of the Section XI Appendix L evaluation is to demonstrate that a reactor coolant piping system continues to maintain its structural integrity and ensures safe operation of the plant.
这一目标是通过IWB-2500和IWB-3700第11节所载的定期检查和操作工厂标准的要求来实现的。运行中的工厂疲劳问题可能是由运行条件或原始设计中未考虑的特定瞬变引起的。第11节附录L中提供的选项之一是通过使用缺陷容忍度分析。缺陷容忍度评价包括假设缺陷并预测其未来的增长,从而确定其服务期限,使其能够满足第11节的结构完整性要求。缺陷容忍方法的优点是不需要了解循环服务历史,跟踪未来的周期,或安装系统来监视瞬态和周期。裂纹容限评价考虑了适用管道的几何形状、材料、载荷、裂纹扩展机制(如疲劳裂纹扩展)以及检测检测能力。第11节附录L评估的目的是证明反应堆冷却剂管道系统继续保持其结构完整性,并确保工厂的安全运行。
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引用次数: 0
Plastic Collapse Stresses for Pipes With Circumferential Twin Flaws Using Combination Rules 用组合规则计算带周向双裂纹管道的塑性破坏应力
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84019
K. Hasegawa, Yinsheng Li, Yun‐Jae Kim, V. Lacroix, B. Strnadel
When discrete multiple flaws are in the same plane, and they are close to each other, it can be determined whether they are combined or standalone in accordance with combination rules provided by fitness-for-service (FFS) codes, such as ASME, JSME, BS7910, FKM, WES2805, etc. However, specific criteria of the rules are different amongst these FFS codes. On the other hand, plastic collapse bending stresses for stainless steel pipes with circumferential twin flaws were obtained by experiments and the prediction procedure for collapse stresses for pipes with twin flaws were developed analytically. Using the experimental data and the analytical procedure, plastic collapse stresses for pipes with twin flaws are compared with the stresses in compliance with the combination criteria. It is shown that the calculated plastic collapse stresses based on the combination criteria are significantly different from the experimental and analytical stresses.
当离散的多个缺陷在同一平面内且彼此靠近时,可根据FFS (fitness- to -service)规范(如ASME、JSME、BS7910、FKM、WES2805等)提供的组合规则判断它们是组合还是独立。但是,这些田间FFS规范的具体标准有所不同。另一方面,通过实验得到了带周向双裂纹的不锈钢管的塑性崩溃弯曲应力,并对带双裂纹的不锈钢管的崩溃应力预测方法进行了分析。利用实验数据和分析方法,将双缺陷管道的塑性破坏应力与符合组合准则的应力进行了比较。计算结果表明,基于组合准则计算的塑性破坏应力与试验和分析应力存在显著差异。
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引用次数: 0
Investigation of Calculating Stress Intensity Factor at Surface Point and its Inclusion in Engineering Standards 地表点应力强度因子的计算及工程标准纳入研究
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-85093
Steven X. Xu, G. Thorwald, P. L. Delliou, R. Cipolla
Article A-3000 of Appendix A in ASME Section XI provides methods to calculate stress intensity factors that are used in Section XI linear elastic fracture mechanics based flaw evaluation procedures. The ASME Section XI Working Group on Flaw Evaluation has been in the process of rewriting Article A-3000 of Appendix A. The rewrite of Article A-3000 includes implementation of closed-form equations for stress intensity factor influence coefficients for cylinder geometries. Closed-form relations for stress influence coefficients G0 and G1 for axial flaws on the outside surface in cylinders were recently developed and implemented into the 2017 Edition of ASME Section XI Appendix A. The closed-form equations were implemented with one restriction on the application related to very long flaws. This restriction was taken as an interim approach to addressing a technical concern from the US NRC staff. NRC staff had technical concern on the large percentage fitting errors for the G1 influence coefficients at surface point for some very long flaws. An action was assigned within the ASME Section XI Working Group on Flaw Evaluation to investigate the accuracy of surface point G values for very long flaws. The intent of the investigation is to provide technical justification for using the closed-form equations with no restriction and to identify any issues in the source data or during the fitting process. This paper describes current results from this ongoing investigation.
ASME第十一节缺陷评估工作组正在对附录a第A-3000条进行重写。第A-3000条的重写包括对圆柱体几何形状的应力强度因子影响系数的封闭形式方程的实现。这一限制是作为解决美国核管理委员会工作人员技术问题的临时方法。美国核管理委员会工作人员对一些非常长的缺陷表面点G1影响系数的较大百分比拟合误差表示技术关注。调查的目的是为不受限制地使用封闭形式方程提供技术依据,并确定源数据或拟合过程中的任何问题。本文描述了这项正在进行的调查的当前结果。
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引用次数: 0
Fracture Analysis of Ductile-Brittle Transition Temperature Region Considering Specimens With Different Constraints 考虑不同约束条件试样的韧脆转变温度区断裂分析
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84385
Kiminobu Hojo, T. Hirota, N. Ogawa, K. Yoshimoto, Yasuto Nagoshi, S. Kawabata
Fracture toughness from a CT specimen is used as a material constant for fracture evaluation, but it has a large constraint, which provides too conservative evaluation results. In ductile to brittle transition temperature (DBTT) region ferritic steel which is material of RPV has a large scatter and it becomes important to know the accurate scatter of an irradiated material because of less margin of RPV’s integrity after a long term operation. In this paper to establish a more precise fracture evaluation method in DBTT region for an irradiated RPV with a postulated surface flaw, fracture analysis procedures considering constraint effect, the Beremin model and damage mechanics model and a coupled model of these models were applied to the specimens with different constraints, which were 1/2TCT specimens and flat plate specimens with a semicircular flaw under tensile load. For evaluation of pure cleavage fracture of flat plate specimens, a Beremin model with plastic strain effect was applied with incorporation of plastic strain effect. Further, for ductile fracture, the local strain criterion of ASME Section VIII was applied to the specimens with different geometries and its applicability was discussed.
CT试样断裂韧性作为断裂评价的材料常数,其约束较大,评价结果过于保守。铁素体钢作为RPV材料,在韧脆转变温度(DBTT)区具有较大的散射,由于RPV在长期运行后的完整性裕度较小,因此准确了解辐照材料的散射具有重要意义。本文为建立一种更精确的表面缺陷辐照RPV在DBTT区域的断裂评价方法,将考虑约束效应的断裂分析程序、Beremin模型和损伤力学模型及其耦合模型应用于不同约束条件下的试件,即1/2TCT试件和带半圆形缺陷的平板试件在拉伸载荷作用下的断裂分析。为了评估平板试样的纯解理断裂,采用了考虑塑性应变效应的Beremin模型,并考虑了塑性应变效应。对于韧性断裂,将ASME Section VIII的局部应变准则应用于不同几何形状的试件,并对其适用性进行了讨论。
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引用次数: 0
Rules for Flaw Interaction for Subsurface Flaws in Operating Pressurized Vessels: Technical Basis of Code Case N-877 运行压力容器表面下缺陷的缺陷相互作用规则:案例N-877规范的技术基础
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84120
V. Lacroix, P. Dulieu, Sébastien Blasset, Ralf Tiete, Yinsheng Li, K. Hasegawa, W. Bamford, A. Udyawar
When multiple flaws are detected in pressure retaining components during inspection, the first step of evaluation consists of determining whether the flaws shall be combined into a single flaw or evaluated separately. This combination process is carried out in compliance with proximity rules given in the Fitness-for-Service (FFS) Codes. However, the specific criteria for the rules on combining multiple flaws into a single flaw are different among the FFS Codes. In this context, revised and improved criteria have been developed, to more accurately characterize the interaction between multiple subsurface flaws in operating pressure vessels. This improved approach removes some of the conservatism in the existing ASME Code approach, which was developed in the 1970s based on two flaws interacting with each other. This paper explains in detail the methodology used to derive improved flaw proximity rules through three-dimensional FEM and XFEM analyses. After the presentation of the calculations results and the improved criteria, the paper also highlights the multiple conservatisms of the methodology using several sensitivity analyses.
当检测到保压件存在多个缺陷时,评估的第一步是确定这些缺陷是合并为一个缺陷还是单独评估。这种组合过程是按照健身服务(FFS)规范中规定的接近规则进行的。但是,FFS规范对多个缺陷合并为单个缺陷的规则的具体标准有所不同。在这种情况下,修订和改进的标准已经被开发出来,以更准确地描述工作压力容器中多个地下缺陷之间的相互作用。这种改进的方法消除了现有ASME规范方法中的一些保守性,该方法是在20世纪70年代基于两个相互作用的缺陷开发的。本文详细介绍了利用三维有限元法和XFEM法推导改进缺陷接近规则的方法。在给出计算结果和改进的准则之后,本文还通过若干敏感性分析强调了该方法的多重保守性。
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引用次数: 0
Standards-Based Technologies for Exchanging Fatigue Test Data 基于标准的疲劳试验数据交换技术
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84610
T. Austin, Lianshan Lin, T. Métais
Fatigue testing campaigns are a common feature in the design and operation of advanced engineering systems in the aerospace and power generation sectors. The resulting data are typically of a high inherent technical and financial value. Presently, these data are typically transferred between departments and companies by way of ad-hoc solutions reliant on obsolete or proprietary technologies, including CSV files, MS Excel® files, and PDFs. In these circumstances there is significant potential for data loss, inconsistency, and error. To address these shortcomings, there is a need for a systematic means of transferring data between different digital systems. With this in mind, a series of CEN Workshops on engineering materials data have taken place with a view to developing technologies for representing and exchanging engineering materials data. Most recently, a CEN Workshop on the topic of fatigue test data has delivered data formats derived from the ISO 12106 standard for axial strain-controlled fatigue testing. This paper describes the methodology for developing the data formats and demonstrates their use in the scope of the INCEFA-PLUS project on increasing safety in nuclear power plants by covering gaps in environmental fatigue assessment.
在航空航天和发电领域的先进工程系统的设计和运行中,疲劳测试活动是一个常见的特征。结果数据通常具有很高的内在技术和财务价值。目前,这些数据通常通过依赖过时或专有技术的临时解决方案在部门和公司之间传输,包括CSV文件、MS Excel®文件和pdf文件。在这种情况下,数据丢失、不一致和错误的可能性很大。为了解决这些缺点,需要在不同的数字系统之间传输数据的系统方法。考虑到这一点,CEN举办了一系列关于工程材料数据的研讨会,旨在开发表示和交换工程材料数据的技术。最近,CEN关于疲劳试验数据主题的研讨会提供了源自ISO 12106轴向应变控制疲劳试验标准的数据格式。本文描述了开发数据格式的方法,并说明了它们在INCEFA-PLUS项目范围内的用途,该项目旨在通过弥补环境疲劳评估方面的差距来提高核电站的安全性。
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引用次数: 1
Numerical Study on Longitudinal Distance Effect on Failure Stress of Non-Aligned Twin Cracked Pipe 纵向距离对非对准双裂纹管破坏应力影响的数值研究
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84838
Thanh Long Nguyen, M. Lee, K. Hasegawa, Yun‐Jae Kim
In this study, the effect of longitudinal distance H between non-aligned twin cracks is investigated using finite element damage analysis. The FE damage analysis based on the stress-modified fracture strain model is used to calculate the failure stress of non-aligned twin cracked pipe. Parametric study on the axial distance H between non-aligned twin cracks with various crack depths and lengths were conducted and compared with predictions using the alignment rules and the net-section collapse load approach for single crack provided in ASME Code. It is shown that the trend of the predicted collapse bending stresses for the non-aligned twin cracked pipes using FE damage analysis are different from the ones using the alignment rule.
本文采用有限元损伤分析方法,研究了非对准双裂纹间纵距H的影响。采用基于应力修正断裂应变模型的有限元损伤分析方法,计算了非对准双裂纹管的破坏应力。对不同裂纹深度和长度的非对准双裂纹轴向距离H进行了参数化研究,并与ASME规范中提供的对准规则和单裂纹净截面破坏荷载方法的预测结果进行了比较。结果表明,用有限元损伤分析方法预测的非对准双裂纹管的坍塌弯曲应力变化趋势与用对准规则预测的不同。
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引用次数: 0
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