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Lessons Learned: Benzene Distillation Vapor Explosion and Fire 经验教训:苯蒸馏蒸汽爆炸和火灾
IF 3 Q2 Medicine Pub Date : 2023-05-15 DOI: 10.1021/acs.chas.3c00033
Amanda B. Chung*, Cy H. Fujimoto and William J. Evans*, 

We present here a narrative of an incident that occurred in a chemistry laboratory while purifying benzene using a distillation apparatus. The incident resulted in an injury to a graduate student and a fire that caused approximately $3.5 million in damage including repair/refurbishment costs. Unfortunately, due to the extent of the fire, a direct cause of the incident could not be determined. The lessons learned from this incident that could have potentially prevented the incident altogether, or at least reduced damage, include performing a risk assessment of both the experiment and the situation at the time, maintaining proper housekeeping of the lab, maintaining an updated and accurate chemical inventory, checking in on long duration experiments, always calling for back-up, ensuring the lab and buildings are up to code, wearing proper personal protective equipment, and always calling 911 in an emergency.

我们在这里提出了一个事件的叙述,发生在一个化学实验室,而使用蒸馏装置净化苯。该事件导致一名研究生受伤,并引发火灾,造成约350万美元的损失,包括维修/翻新费用。不幸的是,由于火灾的范围,无法确定事故的直接原因。从这一事件中吸取的教训可能会完全避免这一事件,或者至少减少损害,包括对实验和当时的情况进行风险评估,对实验室进行适当的管理,保持更新和准确的化学库存,检查长时间的实验,始终要求支援,确保实验室和建筑物符合规范,穿戴适当的个人防护装备,在紧急情况下总是打911。
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引用次数: 2
Emissions and Chemical Exposure Potentials from Stereolithography Vat Polymerization 3D Printing and Post-processing Units 立体光刻还原聚合3D打印和后处理单元的排放和化学暴露电位
IF 3 Q2 Medicine Pub Date : 2022-03-17 DOI: 10.1021/acs.chas.2c00002
Qian Zhang*, Aika Y. Davis, Marilyn S. Black

Particles and volatile organic compounds (VOCs) have been detected emitting from material extrusion 3D printing, which is widely used in nonindustrial environments. However, vat polymerization 3D printing that is also commonly used has yet to be well-characterized for its emissions. In this study, we measured particle and VOC emission rates from stereolithography (SLA) 3D printing during print and post-processing wash and cure processes individually using a standardized testing method for 3D printer emissions in an exposure chamber. We observed minimal particle emissions and identified 30 to over 100 individual VOCs emitted from each operating phase, some of which accumulated after the printing ended. The total VOC emissions from SLA processes were higher than typical levels from material extrusion 3D printing, and the emission rate could be over 4 mg/h. Major VOCs emitted were associated with the resin and chemicals used in print and post-processing procedures, which included esters, alcohols, aldehydes, ketones, aromatics, and hydrocarbons. Emissions from post-processing units were lower than those from printing but also included chemicals with health concerns. The emitted mixture of sensitizers, carcinogens, irritants, and flammable chemicals may present a hazard for indoor air quality and human health. The estimated personal exposure to total VOC and some specific VOCs of concern to human health, like formaldehyde and naphthalene, exceeded the recommended indoor levels (e.g., California Office of Environmental Health Hazard Assessment), potentially causing irritation and other health impacts for 3D printer users.

在非工业环境中广泛应用的材料挤压3D打印中,已经检测到颗粒和挥发性有机化合物(VOCs)。然而,同样常用的还原聚合3D打印还没有很好地表征其排放。在这项研究中,我们使用了一种标准化的3D打印机排放测试方法,分别测量了立体光版(SLA) 3D打印在打印和后处理清洗和固化过程中的颗粒和VOC排放率。我们观察到最小的颗粒排放,并确定每个操作阶段排放30到100多个单独的voc,其中一些是在打印结束后积累的。SLA工艺的总VOC排放量高于材料挤压3D打印的典型水平,排放率可超过4 mg/h。排放的主要挥发性有机化合物与印刷和后处理过程中使用的树脂和化学品有关,包括酯类、醇类、醛类、酮类、芳烃和碳氢化合物。后处理装置的排放量低于印刷装置,但也包括有健康问题的化学品。排放的致敏剂、致癌物、刺激物和易燃化学品的混合物可能对室内空气质量和人体健康构成危害。估计个人接触到的总挥发性有机化合物和一些与人类健康有关的特定挥发性有机化合物,如甲醛和萘,超过了建议的室内水平(例如,加州环境健康危害评估办公室),可能对3D打印机用户造成刺激和其他健康影响。
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引用次数: 7
Crush It Safely: Safety Aspects of Mechanochemical Grignard Synthesis 粉碎安全:机械化学格氏合成的安全方面
IF 3 Q2 Medicine Pub Date : 2022-03-15 DOI: 10.1021/acs.chas.2c00018
Tirayut Vilaivan*

The Grignard reaction has been one of the most versatile workhorses for synthetic organic chemists for more than a century. Typically, the preparation of Grignard reagents and their subsequent reactions require anhydrous solvents and a protective inert atmosphere. A recent report showed that the reactions could be performed under mechanochemical conditions by ball-milling magnesium metal, an organic halide, and a small amount of an ethereal solvent together followed by the addition of an electrophile. Excellent results were reported for a broad range of substrates even when the reaction was performed under the ambient atmosphere, making the process highly appealing to a wide synthetic community. In this commentary, some safety aspects of this mechanochemical Grignard reaction are pointed out so that appropriate risk management plans can be devised to ensure its safe use.

一个多世纪以来,格氏反应一直是合成有机化学家最常用的方法之一。通常,格氏试剂的制备及其后续反应需要无水溶剂和保护性惰性气氛。最近的一份报告表明,在机械化学条件下,通过球磨金属镁、有机卤化物和少量的醚溶剂,然后加入亲电试剂,可以进行反应。据报道,即使在环境气氛下进行反应,也可以在广泛的底物上取得优异的结果,这使得该工艺对广泛的合成界具有很高的吸引力。在这篇评论中,指出了这种机械化学格氏反应的一些安全方面,以便制定适当的风险管理计划,以确保其安全使用。
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引用次数: 4
Understanding International Mechanical Code Section 510: Research Laboratory Application 理解国际机械规范第510节:研究实验室应用
IF 3 Q2 Medicine Pub Date : 2022-03-14 DOI: 10.1021/acs.chas.1c00091
Kenneth W. Kretchman*

A key engineering control to prevent overexposure to laboratory chemicals is the use of enclosed chemical processes connected to exhaust ventilation. The vast majority of the US states have adopted the International Mechanical Code which provides guidance on the design of mechanical systems, including exhaust ventilation systems. This code contains Chapter 510, which addresses hazardous exhaust systems. This article explains where and how this often misunderstood chapter applies to research laboratory exhaust systems.

防止实验室化学品过度暴露的关键工程控制是使用与排气通风相连的封闭化学过程。美国绝大多数州都采用了国际机械规范,该规范为机械系统(包括排气通风系统)的设计提供了指导。本代码包含第510章,其中涉及危险排气系统。这篇文章解释了这个经常被误解的章节适用于研究实验室排气系统的地方和方式。
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引用次数: 1
Improved Pesticide Product Labeling Information for Household Lawn Management: Recommended Safe Durations in Support of Minimizing Children’s Exposure to Pesticides 改进的农药产品标签信息用于家庭草坪管理:推荐的安全持续时间,以支持尽量减少儿童接触农药
IF 3 Q2 Medicine Pub Date : 2022-03-02 DOI: 10.1021/acs.chas.1c00092
Zijian Li*

Pesticide product labels are critical for consumers to safely and legally use pesticides. Because residue levels in the environment are relatively high immediately after pesticide application, avoiding contact with residues in the emitted area after the application could help reduce pesticide exposure. However, the safety instructions on pesticide product labels after pesticide application are insufficient. To minimize pesticide exposure and promote integrated pest management, we improved pesticide product labels by introducing recommended safe durations (close windows and doors and stay off lawns after pesticide application), which were proposed using screening models and specific to individual active ingredients. The results showed that children’s exposure to residues in the lawn environment can be reduced by over 30% for many currently used pesticides with a recommended safe duration of 3 d. Rainfall or irrigation events can help reduce exposure to hydrophilic pesticides, and high temperatures can further reduce the exposure because of the enhanced overall dissipation process of pesticides in the lawn environment. Based on the simulations, we improved the pesticide product label by adding recommended safe durations and reducing children’s exposure to residues, providing the effects of weather conditions and irrigation activities on the reduced pesticide exposure, and clarifying the difference between exposure and adverse health risks. The proposed safety instructions can be customized for individual active ingredients and easily understood/followed by consumers, which can help minimize children’s exposure to residues and promote integrated pest management.

农药产品标签对消费者安全合法地使用农药至关重要。由于施用农药后环境中的残留水平相对较高,因此在施用农药后避免接触排放区域的残留物有助于减少农药暴露。然而,农药使用后,农药产品标签上的安全说明是不够的。为了最大限度地减少农药暴露并促进害虫综合治理,我们改进了农药产品标签,引入了推荐的安全持续时间(在农药施用后关闭门窗并远离草坪),这是通过筛选模型提出的,针对单个有效成分。结果表明,在建议的安全持续时间为3 d的情况下,许多目前使用的农药可以使儿童在草坪环境中的残留暴露减少30%以上。降雨或灌溉事件可以帮助减少亲水性农药的暴露,高温可以进一步减少暴露,因为农药在草坪环境中的整体耗散过程增强。在模拟的基础上,我们改进了农药产品标签,增加了建议的安全持续时间,减少了儿童对残留物的接触,提供了天气条件和灌溉活动对减少农药接触的影响,并澄清了接触和不利健康风险之间的区别。拟议的安全说明可以针对单个活性成分进行定制,并且易于消费者理解/遵循,这有助于最大限度地减少儿童接触残留物并促进病虫害综合管理。
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引用次数: 0
How to Capture and Use Near-Miss Lab-Incident Reports in Academia 如何在学术界捕获和使用未遂实验室事件报告
IF 3 Q2 Medicine Pub Date : 2022-03-02 DOI: 10.1021/acs.chas.2c00016
Ariana Remmel

In collaboration with C&EN

与C&EN合作
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引用次数: 0
Proceedings of the 2021 Workshop on Laboratory Safety: Advancing Safety in Teaching and Research Laboratories 2021年实验室安全研讨会论文集:推进教学和研究实验室的安全
IF 3 Q2 Medicine Pub Date : 2022-02-22 DOI: 10.1021/acs.chas.2c00003
Jessica A. Martin, Imke Schröder, Craig A. Merlic*

The University of California Center for Laboratory Safety held its fifth biennial Workshop on Laboratory Safety in May of 2021. The Workshops on Laboratory Safety provide a unique forum for researchers and safety professionals to exchange perspectives and ideas. The theme of this year’s workshop was Advancing Safety in Teaching and Research Laboratories. Speakers emphasized the importance of an enlightened leadership style, the significance of integrating risk assessments into the science curriculum, and the impact of human factors on risk minimization. Furthermore, speakers discussed innovative programs to engage Principal Investigators in organizational safety culture and computational approaches for defining the toxicity of chemical compounds. Panels discussed two topics: student-led safety initiatives and the long-term impact of COVID-19 on academic life, research, and lab safety. Finally, 11 workgroups examined current safety topics over the 3 day course of the workshop culminating in final presentations on their recommendations. This paper summarizes all presentations and lists key resources from each discussion.

加州大学实验室安全中心于2021年5月举行了第五届两年一度的实验室安全研讨会。实验室安全研讨会为研究人员和安全专业人士提供了一个独特的论坛,以交流观点和想法。今年研讨会的主题是促进教学和研究实验室的安全。发言者强调了开明的领导风格的重要性,将风险评估纳入科学课程的重要性,以及人为因素对风险最小化的影响。此外,演讲者还讨论了创新项目,以吸引首席研究员参与组织安全文化和确定化合物毒性的计算方法。小组讨论了两个主题:学生主导的安全举措和COVID-19对学术生活、研究和实验室安全的长期影响。最后,11个工作组在为期3天的研讨会中审查了当前的安全主题,并最终介绍了他们的建议。本文总结了所有的演讲,并列出了每个讨论的关键资源。
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引用次数: 5
Spotlights: Thermal Runaway in Lithium Ion Batteries, Underappreciated DMSO Explosion Risks, Student Spills, and Workplace Safety Guidance 焦点:热失控的锂离子电池,被低估的二甲基亚砜爆炸风险,学生泄漏,和工作场所的安全指导
IF 3 Q2 Medicine Pub Date : 2022-02-22 DOI: 10.1021/acs.chas.2c00010
Lauren Goulding*
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引用次数: 1
Process Safety from Bench to Pilot to Plant 从工作台到试验再到工厂的过程安全
IF 3 Q2 Medicine Pub Date : 2022-02-18 DOI: 10.1021/acs.chas.2c00001
Qiang Yang*, S. Camille Peres​, Qingsheng Wang​, Ashok G. Dastidar
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引用次数: 0
Estimating Average University Environmental Health and Safety Program Staffing and Resourcing Using a Series of Iteratively Developed Evidence-Based Models 使用一系列迭代开发的循证模型估计平均大学环境健康与安全项目人员配备和资源
IF 3 Q2 Medicine Pub Date : 2022-02-04 DOI: 10.1021/acs.chas.1c00087
Robert J. Emery*, Bruce J. Brown, Jing Wang, Seth Parker, Otu Inyang, Janelle Rios

Inherent to the work carried out at institutions of higher education is a set of diverse health and safety risks, which include the use of a variety of potentially hazardous materials. To manage these hazards, colleges and universities typically maintain Environmental Health and Safety (EHS) programs, but objective models for determining the typical amount of organizational resources dedicated to EHS programs are lacking. Summarized here are a series of iterative modeling efforts based on benchmarking data provided by the members of the Campus Safety, Health, and Environmental Management Association (CSHEMA), combined with publicly available institutional data, to produce a series of predictive models for EHS program resourcing. Linear and multiple regression analysis techniques were utilized to develop the models to estimate industry-average college and university EHS program staffing and expenses. Interestingly, the subset of recurrent key predictors identified through these efforts, such as the total net assignable area (TNASF) and the research laboratory area, includes measures that many EHS professionals do not typically have readily available. Although these models do not address the ultimate outcomes achieved by any EHS program, they can assist decision makers with determining a representative level of staffing and resources needed to support university EHS programs.

在高等教育机构开展的工作所固有的是一系列不同的健康和安全风险,其中包括使用各种潜在危险材料。为了管理这些危害,学院和大学通常维护环境健康与安全(EHS)项目,但缺乏确定用于EHS项目的典型组织资源数量的客观模型。这里总结了一系列基于校园安全、健康和环境管理协会(CSHEMA)成员提供的基准数据的迭代建模工作,结合公开可用的机构数据,为EHS项目资源提供了一系列预测模型。利用线性和多元回归分析技术建立模型,估计行业平均高校EHS项目人员编制和费用。有趣的是,通过这些努力确定的循环关键预测因子子集,如总净可分配面积(TNASF)和研究实验室面积,包括许多EHS专业人员通常不容易获得的测量。虽然这些模型不能解决任何EHS项目所取得的最终结果,但它们可以帮助决策者确定支持大学EHS项目所需的人员和资源的代表性水平。
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引用次数: 1
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ACS Chemical Health & Safety
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