Pedro Vicente, Ana Meliciano, Cláudia Diniz, Artemis Charalambidou, Ana Paula Terrasso, Catarina Freitas, Andrea Ducci, Paula M. Alves, Martina Micheletti, António Roldão, Margarida Serra
Human induced pluripotent stem cells (hiPSC) have great potential for cell therapy applications. To meet the global demand for hiPSC-derived cell therapies, the implementation of scalable technologies, such as stirred-tank bioreactors (STB), is essential. However, the addition of physical cues, including shear stress, can impact cell viability and proliferation and requires precise tuning. In this work, we used an engineering characterization approach to estimate the impeller power number (0.5) and investigate the mixing and suspension dynamics in the first generation of small-scale (0.2 L) DASGIP bioreactors (DASGIP-STB). By keeping constant power input per volume (P/V = 4.6 W/m3) as a scale-up criteria, we successfully transferred a hiPSC expansion process to a 0.2 L single-use STB (BioBLU-STB) and scaled it up to a single-use 2 L STB (Univessel-STB) without compromising cell expansion, viability, and metabolism, as well as hiPSC quality attributes, including their pluripotent phenotype and differentiation potential.
{"title":"Engineering Characterization of Small-Scale Bioreactors for Large-Scale hiPSC Production","authors":"Pedro Vicente, Ana Meliciano, Cláudia Diniz, Artemis Charalambidou, Ana Paula Terrasso, Catarina Freitas, Andrea Ducci, Paula M. Alves, Martina Micheletti, António Roldão, Margarida Serra","doi":"10.1002/biot.70106","DOIUrl":"10.1002/biot.70106","url":null,"abstract":"<p>Human induced pluripotent stem cells (hiPSC) have great potential for cell therapy applications. To meet the global demand for hiPSC-derived cell therapies, the implementation of scalable technologies, such as stirred-tank bioreactors (STB), is essential. However, the addition of physical cues, including shear stress, can impact cell viability and proliferation and requires precise tuning. In this work, we used an engineering characterization approach to estimate the impeller power number (0.5) and investigate the mixing and suspension dynamics in the first generation of small-scale (0.2 L) DASGIP bioreactors (DASGIP-STB). By keeping constant power input per volume (<i>P/V</i> = 4.6 W/m<sup>3</sup>) as a scale-up criteria, we successfully transferred a hiPSC expansion process to a 0.2 L single-use STB (BioBLU-STB) and scaled it up to a single-use 2 L STB (Univessel-STB) without compromising cell expansion, viability, and metabolism, as well as hiPSC quality attributes, including their pluripotent phenotype and differentiation potential.</p>","PeriodicalId":134,"journal":{"name":"Biotechnology Journal","volume":"20 9","pages":""},"PeriodicalIF":3.1,"publicationDate":"2025-09-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://analyticalsciencejournals.onlinelibrary.wiley.com/doi/epdf/10.1002/biot.70106","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144930065","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"生物学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}