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An approach to calculate master curve for glass moulding press based on finite element simulation 基于有限元模拟的玻璃模压机主曲线计算方法
Q3 Engineering Pub Date : 2020-03-09 DOI: 10.1504/ijnm.2020.10027475
Zhiguo Zhang, Yuxuan Sun
A new approach is proposed to calculate the master curve (MC) of glass. It can solve the problem: when the temperature is higher than Tt,l (defined later), the measured shear relaxation modulus cannot describe the mechanical response of the annealing stage during glass moulding press (GMP) through the thermal rheological simple (TRS) theory. Based on the temperature dependent Yang's modulus and TRS theory, the MC with a reference temperature less than Tt,l is calculated by an iterative process. In order to verify the suitability of MC at high temperature, the MC and shear relaxation moduli are used in the finite element (FE) simulation at the isothermal compression stage. Similar von Mises stresses are shown and the usability of the MC at moulding temperature is proved by the simulation results. In order to predict residual stress within the formed glass lens, the MC is used to conduct FE simulation for the whole GMP process.
提出了一种计算玻璃主曲线的新方法。它可以解决这样的问题:当温度高于Tt,l(稍后定义)时,测量的剪切松弛模量不能通过热流变简单理论(TRS)来描述玻璃模压(GMP)过程中退火阶段的机械响应。基于温度相关的杨氏模量和TRS理论,通过迭代过程计算了参考温度小于Tt,l的MC。为了验证MC在高温下的适用性,在等温压缩阶段的有限元模拟中使用了MC和剪切松弛模量。模拟结果表明了类似的von Mises应力,并证明了MC在成型温度下的可用性。为了预测成型玻璃透镜内的残余应力,使用MC对整个GMP过程进行有限元模拟。
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引用次数: 0
Study on novel temperature sensor based on amorphous carbon film 新型非晶碳膜温度传感器的研究
Q3 Engineering Pub Date : 2020-03-09 DOI: 10.1504/ijnm.2020.10027476
Qi Zhang, Xin Ma, M. Guo, Lei Yang, Yulong Zhao
In this study, a new type of thermistor temperature sensor was developed. The sensing materials was amorphous carbon (a-C) film prepared using electron cyclotron resonance (ECR) plasma processing system under low energy electron irradiation sputtering. The nanostructure of a-C film was observed by transmission electron microscope (TEM), the atomic bonding and carbon hybridisation condition was analysed by Raman spectra and X-ray photoelectron spectroscopy (XPS), respectively. The linearity of temperature-resistance curve of this kind of a-C film was very good in certain temperature range, with high temperature coefficient of resistance (TCR). The a-C film by 50 eV electron irradiation can measure larger temperature range from –75°C to 155°C, with good repeatability. The working temperature range of a-C film by 100 eV electron irradiation was much smaller, but TCR absolute value of this film was higher. It can be concluded that the lower sp2/sp3, the better linearity of temperature-resistance curve, the lower TCR absolute value in certain working temperature range. The research shows that this kind of a-C film temperature sensor has good linearity and repeatability; also it can be integrated with other MEMS sensor simply.
本研究开发了一种新型热敏电阻温度传感器。采用电子回旋共振(ECR)等离子体处理系统,在低能电子辐照溅射下制备了非晶碳(a-C)薄膜。用透射电子显微镜(TEM)观察了a-C膜的纳米结构,分别用拉曼光谱和X射线光电子能谱(XPS)分析了原子键合和碳杂化条件。在一定的温度范围内,这种a-C薄膜的温阻曲线具有很好的线性,具有较高的电阻温度系数。50eV电子辐照的a-C薄膜可以测量–75°C至155°C的较大温度范围,具有良好的重复性。100eV电子辐照的a-C薄膜的工作温度范围小得多,但该薄膜的TCR绝对值较高。可以得出结论,sp2/sp3越低,温阻曲线的线性越好,在一定的工作温度范围内TCR绝对值越低。研究表明,这种a-C薄膜温度传感器具有良好的线性和重复性;也可以简单地与其他MEMS传感器集成。
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引用次数: 0
A Novel Technique for Minimization of March Test Using Read Equivalent Stress 利用读取等效应力最小化三月测试的一种新技术
Q3 Engineering Pub Date : 2020-03-09 DOI: 10.1504/ijnm.2020.10026018
P. Prince, N. M. Sivamangai
Static random access memory is popularly used in the cache memories due to its infinite and very fast read/write operations. As technology advances, size of devices shrinks and the percent of manufacturing defects in integrated circuits increases significantly which results in different types of faults. The most crucial part regarding testing is achieving maximum fault coverage with minimal test time. March SR+ is one of the test used frequently in the industry, which has a higher percentage of fault detection with a test length of 18N. In this paper, we propose a novel technique to minimise the test time of March SR+. On this basis, we introduce a more efficient alternative to March SR+. The reformulation of March SR+ is essentially based on introducing a particular addressing sequence and read/write data sequence. This modification does not alter the capability of March SR+ to detect the former target faults, but extends the ability of many conventional March-based test solutions in detecting dynamic read destructive faults without any test modification. Moreover, fault detection using the proposed methodology results in a significant reduction of 11.1% in test time and 11.04% in average power consumption.
静态随机存取存储器由于其无限且非常快速的读/写操作而在高速缓冲存储器中广泛使用。随着技术的进步,器件的尺寸缩小,集成电路中制造缺陷的百分比显著增加,从而导致不同类型的故障。关于测试,最关键的部分是用最少的测试时间实现最大的故障覆盖率。March SR+是行业中常用的测试之一,其故障检测率较高,测试长度为18N。在本文中,我们提出了一种新的技术来最小化三月SR+的测试时间。在此基础上,我们引入了一种更有效的March SR+替代方案。March SR+的重新表述基本上是基于引入特定的寻址序列和读/写数据序列。该修改没有改变March SR+检测前一目标故障的能力,但扩展了许多传统的基于March的测试解决方案在不进行任何测试修改的情况下检测动态读取破坏性故障的能力。此外,使用所提出的方法进行故障检测可显著减少11.1%的测试时间和11.04%的平均功耗。
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引用次数: 1
Carbon nanotubes synthesis using Fe-Co-Mo/MgO tri-metallic catalyst: study the effect of reaction temperature, reaction time and catalyst weight Fe-Co-Mo/MgO三金属催化剂合成碳纳米管:研究反应温度、反应时间和催化剂重量的影响
Q3 Engineering Pub Date : 2020-01-14 DOI: 10.1504/ijnm.2020.10025908
P. Setyopratomo, P. P. Wulan, M. Sudibandriyo
MgO supported tri-metallic catalyst containing combination of transition metals Fe, Co, and Mo was used to synthesise carbon nanotubes (CNT) from liquefied petroleum gas by chemical vapour deposition (CVD) method. The effect of reaction temperature, reaction time and catalyst weight to the yield and the CNT properties was investigated. It found that the CNT yield increased with increasing the reaction temperature. Besides, increasing the reaction temperature lead to the increase of the diameter and wall thickness of the CNT. Moreover, it was found that the crystallinity of the synthesised CNT increase when the reaction temperature is raised. The meso pores dominate the pore structure of the CNT product and contribute around 90% of the total pores volume. Meanwhile, micro pores with pore size range around 0.3–0.4 nm dominate the micro pores and contribute approximately 50–60% of the total micro pores volume. It also found that the CNT yield is decreased along with the increasing catalyst weight.
采用化学气相沉积(CVD)方法,以液化石油气为原料,采用MgO负载的含过渡金属Fe、Co和Mo的三金属催化剂合成了碳纳米管。研究了反应温度、反应时间和催化剂重量对CNT收率和性能的影响。研究发现,CNT的产率随着反应温度的升高而增加。此外,反应温度的升高导致CNT的直径和壁厚的增加。此外,发现合成的CNT的结晶度随着反应温度的升高而增加。中孔主导CNT产品的孔结构,并占总孔体积的约90%。同时,孔径在0.3–0.4 nm左右的微孔占微孔的主导地位,约占总微孔体积的50–60%。还发现CNT的产率随着催化剂重量的增加而降低。
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引用次数: 2
Precision of prestressed ball screw thermal behaviour in machine tool operating conditions 机床工作条件下预应力滚珠丝杠热性能的精度
Q3 Engineering Pub Date : 2019-12-19 DOI: 10.1504/IJNM.2019.10017383
Z. Kowal, J. Jedrzejewski, Taeweon Gim
This paper presents an FEM model of a feed drive with a ball screw stiffness-wise, thermally and motion-wise integrated with the machine tool structure. The model takes into account the moving heat sources, the frictional and inertial interaction of the masses being shifted and the variable thermoelastic and stiffness interactions within the drive and the machine tool load-bearing structure. The results of heating up and displacement calculations for the ball screw, the bearing supports and the whole machine tool are analysed with regard to positioning accuracy.
本文提出了一个进给传动的有限元模型,该模型具有与机床结构集成的滚珠丝杠刚度、热和运动。该模型考虑了移动热源、移动质量的摩擦和惯性相互作用以及驱动器和机床承载结构内的可变热弹性和刚度相互作用。从定位精度的角度分析了滚珠丝杠、轴承座和整机的加热和位移计算结果。
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引用次数: 1
The material design and property research of a novel machine tool material 一种新型机床材料的材料设计与性能研究
Q3 Engineering Pub Date : 2019-08-27 DOI: 10.1504/ijnm.2019.10023468
B. Lin, Zehua Hu
In this paper, a new machine tool material is put forward where PTFE resin is chosen as the matrix material for its properties of good acid and alkali corrosion resistance. High purity quartz and alumina ceramic microsphere are selected as the aggregates; nano-alumina and hollow glass microsphere are selected as the fillers. First, the aggregate gradation is analysed. Then, Young's modulus and sound attenuation coefficient are predicted in theory. Nonlinear regression analysis is conducted by support vector machine (SVM). 2D and 3D irregular polygons aggregate particles packing model is set up by MATLAB and the properties of the packing model are simulated by finite element analysis. Finally, several vibration experiments are conducted. The analysis results show that the chosen filler and aggregate can improve the stiffness and vibration characteristics of the material, which has a guiding significance to the machinery manufacturing industry.
本文提出了一种新型机床材料,选用聚四氟乙烯树脂作为基体材料,具有良好的耐酸碱腐蚀性能。骨料选用高纯度石英和氧化铝陶瓷微球;选用纳米氧化铝和中空玻璃微球作为填料。首先,对骨料级配进行了分析。然后,对杨氏模量和声衰减系数进行了理论预测。采用支持向量机进行非线性回归分析。利用MATLAB建立了二维和三维不规则多边形骨料颗粒堆积模型,并通过有限元分析对堆积模型的性能进行了仿真。最后,进行了几个振动实验。分析结果表明,选用填料和集料可以改善材料的刚度和振动特性,对机械制造业具有指导意义。
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引用次数: 0
An error separation method based on surface matching in large aspheric measurement 一种基于表面匹配的大型非球面测量误差分离方法
Q3 Engineering Pub Date : 2019-08-27 DOI: 10.1504/ijnm.2019.10023464
Lin Sun, Shuming Yang, Peng-Zhan Wu, Changsheng Li, Qijing Lin, Zhuangde Jiang
Surface matching technique is the base of three-dimension surface error separation, which plays an important role in error compensation of ultra-precision manufacturing and automatic feedback control system. Surface error and surface roughness are key indicators for the evaluation of the quality of optical elements ultra-precision manufacturing. There are variations between the measured data and the actual surface data due to clamped positioning errors. Therefore, it is difficult to improve the manufacturing precision by error compensation based on evaluating the deviation between the measured data and the theoretical surface data directly. So we proposed an error separation technique based on surface matching, which can match the surface generated by fitting the measured data with the theoretical surface. And then we can obtain the spatial transformation parameters between measured surface and the actual surface using genetic algorithm (GA) for optimising. Finally we can separate the spatial errors resulting from the clamped positioning errors of the measurement, and the actual measured surface errors are got.
表面匹配技术是三维表面误差分离的基础,在超精密制造的误差补偿和自动反馈控制系统中起着重要作用。表面误差和表面粗糙度是评价光学元件超精密制造质量的关键指标。由于夹紧定位误差,测量数据和实际表面数据之间存在变化。因此,很难通过直接评估测量数据和理论表面数据之间的偏差的误差补偿来提高制造精度。因此,我们提出了一种基于表面匹配的误差分离技术,该技术可以将测量数据拟合产生的表面与理论表面进行匹配。然后利用遗传算法对测量表面和实际表面之间的空间变换参数进行优化。最后,我们可以将测量的夹紧定位误差产生的空间误差分离出来,得到实际测量的表面误差。
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引用次数: 0
Research on temperature distribution mathematical model of cutting tool during heavy cutting difficult-to-machine materials 重切削难加工材料时刀具温度分布数学模型研究
Q3 Engineering Pub Date : 2019-08-27 DOI: 10.1504/ijnm.2019.10023466
Yaonan Cheng, Li Liu, Lu Zhenzhen, R. Guan, Tong Wang
Heavy cutting is the main machining way for high-end equipment and the high temperature generated from the cutting process largely influences on the machining and tool life. Firstly, the main cutting area where energy was converted into cutting heat and the approximate rectangular distribution of cutting temperature were received through finite element simulation of heavy cutting difficult-to-machine materials and the finite element simulation provided fundamental basis for temperature distribution mathematical model. Then, heavy cutting characteristics and Jaeger moving heat source theory were combined to calculate the average temperature of shearing surface and rake face of the cutting tool. Finally, temperature distribution mathematical model in tool-chip contact area for heavy cutting difficult-to-machine materials was established using Kelren theory. The results show that the established mathematical model are consistent with experiment results and the model provides theoretical basis for quantitative analysis of heavy cutting temperature, the optimisation of cutting parameters and heavy cutting tool design.
重型切削是高端设备的主要加工方式,切削过程中产生的高温在很大程度上影响着加工和刀具寿命。首先,通过对重切削难加工材料的有限元模拟,得到了能量转化为切削热的主切削面积和切削温度的近似矩形分布,为建立温度分布数学模型提供了基础。然后,将重切削特性和耶格尔移动热源理论相结合,计算了刀具剪切面和前刀面的平均温度。最后,利用Kellen理论建立了重切削难加工材料刀屑接触区温度分布的数学模型。结果表明,所建立的数学模型与实验结果一致,为重型切削温度的定量分析、切削参数的优化和重型刀具的设计提供了理论依据。
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引用次数: 2
Fractional-order composite control for the transient creep of a piezoelectric actuator 压电致动器瞬态蠕变的分数阶复合控制
Q3 Engineering Pub Date : 2019-08-27 DOI: 10.1504/ijnm.2019.10023467
X. Zhao, Chengjin Zhang, Hongbo Liu
In this study, a fractional-order composite controller is proposed to decrease the settling time and narrow the range of the transient creep of a piezoelectric actuator. The controller is composed of backlash modules and a fractional-order PIλ controller. The backlash modules reduce the effect of the transient creep and the hysteresis, while the fractional-order controller decreases the settling time. Experiments show that the settling time is decreased from 11 ms to 6 ms. The controller exhibits good performance on step creep and hysteresis when the input signal is discretised into steps, whether 10, 20, 40 or 80 steps. All standard deviations are suppressed to levels 39.3% lower than that of a standard PI controller and the range of the transient creep is reduced to 19.46%.
本文提出了一种分数阶复合控制器,以缩短压电作动器的稳定时间,缩小其瞬态蠕变范围。该控制器由间隙模块和分数阶PIλ控制器组成。间隙模块减少了瞬态蠕变和滞后的影响,分数阶控制器减少了稳定时间。实验表明,沉降时间由11 ms缩短至6 ms。当输入信号离散为10步、20步、40步或80步时,控制器表现出良好的阶跃蠕变和滞后性能。所有的标准偏差都被抑制到比标准PI控制器低39.3%的水平,瞬态蠕变范围减小到19.46%。
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引用次数: 0
Influence of oxygen vacancies on the spontaneous polarisation and piezoelectricity of ZnO: a first-principles study 氧空位对ZnO自发极化和压电性的影响:第一性原理研究
Q3 Engineering Pub Date : 2019-08-27 DOI: 10.1504/ijnm.2019.10023465
H. Niu, Guangde Chen, Youzhang Zhu, Yelong Wu, H. Ye
By using the Berry phase method, influence of oxygen vacancy (Vo) on the polarisation property of ZnO has been investigated. Calculated results indicate that the spontaneous polarisation, the piezoelectric constants e31 and e33 are very sensitive to the concentration and distribution of Vo. The absolute values of them decrease nonlinearly as Vo concentration increases. At the same concentration, non-uniform distribution of Vo is favoured in energy, and can enhance the impact on spontaneous polarisation and e31. 1.56% Vo-Vo complex can even reverse the orientation of the spontaneous polarisation, while the case for e33 is opposite, the influence is weakened. These findings suggest that the polarisation property of ZnO might be adjusted by controlling the point defects.
用Berry相方法研究了氧空位(Vo)对ZnO极化性能的影响。计算结果表明,自发极化、压电常数e31和e33对Vo的浓度和分布非常敏感。它们的绝对值随着Vo浓度的增加而非线性地减小。在相同浓度下,Vo的能量不均匀分布是有利的,并且可以增强对自发极化和e31的影响。1.56%Vo-Vo复合物甚至可以逆转自发极化的方向,而e33的情况相反,影响减弱。这些发现表明,ZnO的极化特性可以通过控制点缺陷来调节。
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引用次数: 0
期刊
International Journal of Nanomanufacturing
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