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Contact points between Lean Six Sigma and Industry 4.0: a systematic review and conceptual framework 精益六西格玛与工业4.0之间的联系点:系统综述和概念框架
IF 2.5 Q2 MANAGEMENT Pub Date : 2021-09-21 DOI: 10.1108/ijqrm-12-2020-0396
J. Sordan, P. Oprime, M. Pimenta, Sérgio Luis da Silva, M. González
PurposeThis paper aims to develop a conceptual framework of the implementation of the contact points (CPs) between Lean Six Sigma practices and Industry 4.0 technologies.Design/methodology/approachA systematic literature review was carried out based on two samples. A first sample containing 78 articles was analyzed through bibliometric indicators. After that, a second sample of 33 articles was analyzed in-depth according to research questions.FindingsThe conceptual framework involves 13 CPs between Lean Six Sigma (LSS) practices and I4.0 technologies (what), going through the technical requirements needed (how), categorized as information technology (IT), automation and competence requirements, to finally present the main results reported in the literature (why).Research limitations/implicationsThis paper presents an innovative perspective of interactions between digital technologies and LSS practices, expanding knowledge about Digital LSS. Such perspective gives emphasis to the importance of technical requirements, such as communication and connectivity protocols, network topology, machine-to-machine communication (M2M), human–machine interfaces (HMI), as well as analytical and digital skills.Practical implicationsThe managerial implications regarding the digitalization of LSS practices address the investments required for the acquisition and maintenance of cyber-physical systems (CPS). Moreover, there is a need for the development of skills so that operators can successfully use the new technologies in a context of continuous improvement.Originality/valueThis paper presents a conceptual framework covering 13 CPs between LSS practices and Industry 4.0 technologies, the technical requirements and the expected results. It is hoped that this framework can assist future research and operational excellence projects towards digitalization.
目的本文旨在制定一个实施精益六西格玛实践和工业4.0技术之间的联系点(CP)的概念框架。设计/方法/方法基于两个样本进行了系统的文献综述。第一个样本包含78篇文章,通过文献计量指标进行分析。之后,根据研究问题对33篇文章的第二个样本进行了深入分析。发现概念框架涉及精益六西格玛(LSS)实践和I4.0技术(什么)之间的13个CP,通过所需的技术要求(如何),分类为信息技术(IT)、自动化和能力要求,最终呈现文献中报告的主要结果(为什么)。研究局限性/含义本文提出了数字技术和LSS实践之间互动的创新视角,扩展了对数字LSS的了解。这种观点强调了技术要求的重要性,如通信和连接协议、网络拓扑、机器对机器通信(M2M)、人机界面(HMI)以及分析和数字技能。实际含义LSS实践数字化的管理含义涉及网络物理系统(CPS)的获取和维护所需的投资。此外,还需要发展技能,以便操作员能够在不断改进的情况下成功地使用新技术。原创性/价值本文提出了一个概念框架,涵盖LSS实践与工业4.0技术之间的13个CP、技术要求和预期结果。希望这一框架能够帮助未来的研究和卓越运营项目实现数字化。
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引用次数: 14
Ranked set sampling on estimation of P[Y 基于P[Y]估计的排序集抽样
IF 2.5 Q2 MANAGEMENT Pub Date : 2021-09-20 DOI: 10.1108/ijqrm-06-2021-0166
Marwa K. H. Hassan
PurposeDistribution. The purpose of this study is to obtain the modified maximum likelihood estimator of stress–strength model using the ranked set sampling, to obtain the asymptotic and bootstrap confidence interval of P[Y < X], to compare the performance of author’s estimates with the estimates under simple random sampling and to apply author’s estimates on head and neck cancer.Design/methodology/approachThe maximum likelihood estimator of R = P[Y < X], where X and Y are two independent inverse Weibull random variables common shape parameter that affect the shape of the distribution, and different scale parameters that have an effect on the distribution dispersion are given under ranked set sampling. Together with the asymptotic and bootstrap confidence interval, Monte Carlo simulation shows that this estimator performs better than the estimator under simple random sampling. Also, the asymptotic and bootstrap confidence interval under ranked set sampling is better than these interval estimators under simple random sampling. The application to head and neck cancer disease data shows that the estimator of R = P[Y < X] that shows the treatment with radiotherapy is more efficient than the treatment with a combined radiotherapy and chemotherapy under ranked set sampling that is better than these estimators under simple random sampling.FindingsThe ranked set sampling is more effective than the simple random sampling for the inference of stress-strength model based on inverse Weibull distribution.Originality/valueThis study sheds light on the author’s estimates on head and neck cancer.
目的分发。本研究的目的是使用排序集抽样获得应力-强度模型的修正最大似然估计量,获得P[Y
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引用次数: 1
Availability and maintenance modeling of a batch service queuing system 批量服务排队系统的可用性和维护建模
IF 2.5 Q2 MANAGEMENT Pub Date : 2021-09-20 DOI: 10.1108/ijqrm-12-2020-0407
Shweta Agarwal, S.B. Singh
PurposeThe purpose of the paper is to analyze reliability characteristics of batch service queuing system with a single server model that envisages Poisson input process and exponential service times under first come, first served (FCFS) queue discipline.Design/methodology/approachWith the help of renewal theory and stochastic processes, a model has been designed to discuss the reliability and its characteristics.FindingsThe instantaneous and steady-state availability along with the maintenance model of the systems subject to generalized M/Mb/1 queuing model is derived, and a few particular cases for availability are obtained as well. For supporting the developed model, a case study on electrical distribution system (EDS) has been illustrated, which also includes a comparison for the system subject to M/Mb/1 queuing model and the system without any queue (delay).Originality/valueIt is a quite realistic model that may aid to remove congestion in the system while repairing.
目的分析考虑泊松输入过程和指数服务时间的单服务器批服务排队系统在先到先得(FCFS)队列规则下的可靠性特性。设计/方法/途径借助于更新理论和随机过程,设计了一个模型来讨论可靠性及其特性。结果导出了广义M/Mb/1排队模型下系统的瞬时可用性和稳态可用性及其维护模型,并得到了可用性的一些特殊情况。为了支持所建立的模型,本文以配电系统(EDS)为例进行了分析,并对采用M/Mb/1排队模式的配电系统与不采用排队(延迟)模式的配电系统进行了比较。原创性/价值这是一个非常现实的模型,可以帮助在修复时消除系统中的拥塞。
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引用次数: 0
Modeling a sequentially inspected system prone to degradation and shocks 对易于退化和冲击的顺序检查系统进行建模
IF 2.5 Q2 MANAGEMENT Pub Date : 2021-09-15 DOI: 10.1108/ijqrm-06-2021-0187
H. Pant, S.B. Singh
PurposeIn certain environments, the system may not fail completely, but undergoes degradation, and the system productivity might decrease. Meanwhile, at the same time, the system may be vulnerable to shocks. A single-unit system prone to degradation and shocks is proposed in this study, and emphasis is placed upon determining its availability and cost rate.Design/methodology/approachThe considered single-unit system is expected to have three states, namely, normal, degraded and failed. As the system enters the degraded state, it is said to be partially failed. The degraded state incurs higher degradation than the normal state and is more prone to shocks. Inspections are used to determine the state and failure type of the system. Inspections are predetermined to be carried out sequentially at time I, I+aI, I+aI+a2I,… where 0 < a ≤ 1, until the detection of degradation/failure. Perfect repairs are conducted instantly on spotting the partial/complete failure. Two cases have been considered of repair taking constant times and random times.FindingsExplicit results on the reliability, availability (both point and limiting availability) and long-run average cost rate (LRACR) of a sequentially inspected single-unit system prone to degradation and shocks under constant and random repair times are given. Numerical example of an oil pipeline system is taken to clarify the acquired results.Originality/valueA sequentially inspected single-unit system prone to degradation and shock is studied unlike done previously.
目的在某些环境下,系统可能不会完全失效,但会发生退化,系统生产力可能会下降。与此同时,系统可能容易受到冲击。在本研究中提出了一个易于退化和冲击的单单元系统,重点放在确定其可用性和成本率上。设计/方法/方法所考虑的单单元系统预计有三种状态,即正常、降级和失败。当系统进入降级状态时,称为部分失效。劣化状态比正常状态劣化程度更高,更容易受到冲击。检查用于确定系统的状态和故障类型。预定在时间I, I+aI, I+aI+a2I,…(其中0 < a≤1)依次进行检查,直到检测到退化/故障。在发现部分/完全故障后立即进行完美修复。考虑了固定时间和随机时间两种情况。给出了在恒定和随机修理时间下,顺序检查的容易退化和冲击的单单元系统的可靠性、可用性(点可用性和极限可用性)和长期平均成本率(LRACR)的显式结果。以某输油管道系统为例,对所得结果进行了验证。原创性/价值与以往不同,对容易退化和冲击的单单元系统进行了顺序检查。
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引用次数: 0
Modeling and analysis of a quality traceability framework for phosphate extraction process: evidence from Morocco 磷酸盐提取过程质量可追溯性框架的建模和分析:来自摩洛哥的证据
IF 2.5 Q2 MANAGEMENT Pub Date : 2021-09-13 DOI: 10.1108/ijqrm-05-2021-0132
Hind Lafquih, Saad Lissane Elhaq, Issam Krimi, Mouna Berquedich
PurposeAccording to United Nations reports, the worldwide population is expected to reach around 9.6 billion by 2050. This forecasting emphasizes the role of phosphate-based fertilizers for developing sustainable agriculture and ensures the demand all over the planet. From this perspective, phosphate companies are racing to improve their industrial performance and guarantee the quality, reliability and integrity of information efficiently. The purpose of this paper is to propose a traceability system framework that ensures product quality tracing and real-time operations monitoring for open-pit mines.Design/methodology/approachThe authors develop a hybrid approach that integrates Business Process Model and Notation techniques with System Modeling Language to formalize several use cases and scenarios to model quality traceability processes related to open-pit mines. This framework also embeds an optimization module based on mathematical modeling approaches to optimize stockpiles’ movement and respect the distinction between different qualities.FindingsThis paper explains a successful implementation of a quality traceability tool for an African mining company. The research team was able to understand and scale down the problem faced by the managers. Further, the study is focused on improving quality tracing over time and automatizing the current compliance processes related to the mine extraction activities. The proposed tool is proved highly effective in reducing the time of tracing quality claims by 46% compared with the manual procedure. Second, the implementation of this tool reduced fuel costs by 34% and CO2 emissions by 10%.Originality/valueThe originality of the contributions lies in four aspects: (1) adapting quality traceability concept for the mining industry; (2) assessing the current trends of traceability systems considering the mining industry context; (3) hybridizing business processes re-engineering, quality system and optimization modeling; and (4) using a real case study of a phosphate company to evaluate the framework.
目的根据联合国的报告,到2050年,全球人口预计将达到96亿左右。这一预测强调了磷酸盐肥料在发展可持续农业方面的作用,并确保了全球的需求。从这个角度来看,磷酸盐公司正在竞相提高其工业性能,并有效地保证信息的质量、可靠性和完整性。本文的目的是提出一个可追溯系统框架,以确保露天矿的产品质量跟踪和实时运营监控。设计/方法论/方法作者开发了一种混合方法,该方法将业务流程模型和符号技术与系统建模语言相结合,以形式化几个用例和场景,为露天矿相关的质量可追溯性过程建模。该框架还嵌入了一个基于数学建模方法的优化模块,以优化库存的移动并尊重不同质量之间的区别。发现本文介绍了一家非洲矿业公司成功实施的质量追溯工具。研究小组能够理解并缩小管理人员面临的问题。此外,该研究的重点是随着时间的推移改进质量跟踪,并使当前与矿山开采活动相关的合规流程自动化。与手动程序相比,所提出的工具在追踪质量索赔的时间减少46%方面被证明是非常有效的。其次,该工具的实施使燃料成本降低了34%,二氧化碳排放量减少了10%。独创性/价值贡献的独创性在于四个方面:(1)将质量可追溯理念应用于采矿业;(2) 考虑到采矿业的背景,评估可追溯系统的当前趋势;(3) 将业务流程再造、质量体系和优化建模相结合;以及(4)使用一家磷酸盐公司的实际案例研究来评估该框架。
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引用次数: 0
A lifecycle cost model considering both component and system burn-in for operationally unrepairable systems 考虑部件和系统老化的不可维修系统生命周期成本模型
IF 2.5 Q2 MANAGEMENT Pub Date : 2021-09-09 DOI: 10.1108/ijqrm-03-2021-0073
Kah How Teo, K. Tai, V. Schena, L. Simonini
PurposeThis study presents a lifecycle cost model considering multi-level burn-in for operationally unrepairable systems including assembly and warranty costs. A numerical method to obtain system reliability under component replacement during burn-in is also presented with derived error bounds.Design/methodology/approachThe final system reliability after component and system burn-in is obtained and warranty costs are computed. On failure during operation, the system is replaced with another that undergoes an identical burn-in procedure. Cost behaviours for a small and large system are shown in a numerical example.FindingsThere are more cost savings when system burn-in is conducted for a large system whereas a strategy focusing on component burn-in only can also result in cost savings for small systems. In addition, a minimum system burn-in duration is required before cost savings are achieved for these operationally unrepairable systems.Originality/valueThe operationally unrepairable system is a niche class of systems which small satellites fall under and no such study has been conducted before. The authors present a different approach towards the testing of small satellites for a constellation mission.
目的本研究提出了一个生命周期成本模型,考虑了不可维修系统的多级老化,包括组装和保修成本。给出了一种在老化过程中部件更换情况下获得系统可靠性的数值方法,并导出了误差界。设计/方法/方法获得部件和系统老化后的最终系统可靠性,并计算保修成本。在运行过程中出现故障时,系统会被另一个经过相同老化程序的系统所取代。数值示例显示了小型和大型系统的成本行为。发现当对大型系统进行系统老化时,可以节省更多的成本,而只关注组件老化的策略也可以为小型系统节省成本。此外,在这些操作上不可修复的系统实现成本节约之前,需要最短的系统老化持续时间。独创性/价值可操作的不可修复系统是小型卫星所属的一类小众系统,以前从未进行过此类研究。作者提出了一种不同的方法来测试用于星座任务的小型卫星。
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引用次数: 0
Reliability modeling and performance evaluation of solar photovoltaic system using Gumbel–Hougaard family copula 基于Gumbel-Hougaard族关系的太阳能光伏系统可靠性建模与性能评估
IF 2.5 Q2 MANAGEMENT Pub Date : 2021-08-27 DOI: 10.1108/IJQRM-03-2021-0071
A. Maihulla, I. Yusuf, M. Isa
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引用次数: 9
Empirical evaluation of code smells in open-source software (OSS) using Best Worst Method (BWM) and TOPSIS approach 使用最佳-最差方法(BWM)和TOPSIS方法对开源软件(OSS)中的代码气味进行实证评估
IF 2.5 Q2 MANAGEMENT Pub Date : 2021-08-24 DOI: 10.1108/ijqrm-02-2021-0045
Stuti Tandon, Vijay Kumar, V. Singh
PurposeCode smells indicate deep software issues. They have been studied by researchers with different perspectives. The need to study code smells was felt from the perspective of software industry. The authors aim to evaluate the code smells on the basis of their scope of impact on widely used open-source software (OSS) projects.Design/methodology/approachThe authors have proposed a methodology to identify and rank the smells in the source code of 16 versions of Apache Tomcat Software. Further, the authors have analyzed the categorized smells by calculating the weight of the smells using constant weights as well as Best Worst Method (BWM). Consequently, the authors have used Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) to determine the rank of versions using constant weights as well as BWM.FindingsVersion 1 of Apache Tomcat has least smell, and version 8 is reported to contain the maximum code smells. Notable differences in both the cases during the trend analysis are reported by the study. The findings also show that increase is observed in the number of code smells with the release of newer versions. This increment is observed till version 8, followed by a subtle marked depreciation in the number of code smells in further releases.Originality/valueThe focus is to analyze smells and rank several versions of Apache Tomcat, one of the most widely used software for code smell study. This study will act as a significant one for the researchers as it prioritizes the versions and will help in narrowing down the options of the software used to study code smell.
目的代码气味表明存在深层次的软件问题。研究人员从不同的角度对它们进行了研究。研究代码气味的必要性是从软件行业的角度感受到的。作者的目的是根据代码对广泛使用的开源软件(OSS)项目的影响范围来评估代码的气味。设计/方法论/方法论作者提出了一种方法论来识别和排序16个版本的Apache Tomcat软件的源代码中的气味。此外,作者还通过使用恒定权重和最佳-最差方法(BWM)计算气味的权重来分析分类后的气味。因此,作者使用了与理想解决方案相似的优先顺序技术(TOPSIS)来确定使用恒定权重的版本的等级,以及BWM。Apache Tomcat的FindingsVersion 1气味最少,据报道,版本8包含最大的代码气味。研究报告了趋势分析期间两种情况的显著差异。研究结果还表明,随着新版本的发布,代码气味的数量也在增加。这种增长一直持续到第8版,随后在进一步发布的版本中,代码气味的数量出现了微妙的显著下降。独创性/价值重点是分析气味并对Apache Tomcat的几个版本进行排名,Apache Tomcat是用于代码气味研究的最广泛使用的软件之一。这项研究对研究人员来说将是一项重要的研究,因为它优先考虑了版本,并将有助于缩小用于研究代码气味的软件的选择范围。
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引用次数: 0
On inference and design under progressive type-I interval censoring scheme for inverse Gaussian lifetime model 逆高斯寿命模型渐进式i型区间滤波方案的推理与设计
IF 2.5 Q2 MANAGEMENT Pub Date : 2021-08-24 DOI: 10.1108/ijqrm-07-2020-0222
Soumya Roy, B. Pradhan, Annesha Purakayastha
PurposeThis article considers Inverse Gaussian distribution as the basic lifetime model for the test units. The unknown model parameters are estimated using the method of moments, the method of maximum likelihood and Bayesian methods. As part of maximum likelihood analysis, this article employs an expectation-maximization algorithm to simplify numerical computation. Subsequently, Bayesian estimates are obtained using the Metropolis–Hastings algorithm. This article then presents the design of optimal censoring schemes using a design criterion that deals with the precision of a particular system lifetime quantile. The optimal censoring schemes are obtained after taking into account budget constraints.Design/methodology/approachThis article first presents classical and Bayesian statistical inference for Progressive Type-I Interval censored data. Subsequently, this article considers the design of optimal Progressive Type-I Interval censoring schemes after incorporating budget constraints.FindingsA real dataset is analyzed to demonstrate the methods developed in this article. The adequacy of the lifetime model is ensured using a simulation-based goodness-of-fit test. Furthermore, the performance of various estimators is studied using a detailed simulation experiment. It is observed that the maximum likelihood estimator relatively outperforms the method of moment estimator. Furthermore, the posterior median fares better among Bayesian estimators even in the absence of any subjective information. Furthermore, it is observed that the budget constraints have real implications on the optimal design of censoring schemes.Originality/valueThe proposed methodology may be used for analyzing any Progressive Type-I Interval Censored data for any lifetime model. The methodology adopted to obtain the optimal censoring schemes may be particularly useful for reliability engineers in real-life applications.
目的将反高斯分布作为试验装置寿命的基本模型。利用矩量法、极大似然法和贝叶斯法对未知模型参数进行了估计。作为极大似然分析的一部分,本文采用期望最大化算法来简化数值计算。然后,利用Metropolis-Hastings算法得到贝叶斯估计。然后,本文介绍了使用处理特定系统寿命分位数精度的设计准则的最佳审查方案的设计。在考虑预算约束的情况下,得到了最优的审查方案。本文首先介绍了渐进式i型区间截尾数据的经典和贝叶斯统计推断。在此基础上,考虑了考虑预算约束后的最优渐进式i型区间滤波方案的设计。本文分析了一个真实数据集,以演示本文开发的方法。使用基于模拟的拟合优度检验来确保寿命模型的充分性。此外,通过详细的仿真实验研究了各种估计器的性能。结果表明,极大似然估计比矩估计要好。此外,即使在没有任何主观信息的情况下,后验中位数在贝叶斯估计中也表现得更好。此外,还观察到预算约束对审查方案的优化设计具有实际意义。原创性/价值提出的方法可用于分析任何寿命模型的任何渐进式i型间隔截尾数据。所采用的方法,以获得最佳的审查方案可能是特别有用的可靠性工程师在实际应用。
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引用次数: 1
Investigating the causal relationships among failure modes, effects and causes: a system dynamics approach 研究故障模式、影响和原因之间的因果关系:一种系统动力学方法
IF 2.5 Q2 MANAGEMENT Pub Date : 2021-08-23 DOI: 10.1108/ijqrm-07-2020-0247
Fatemeh Shaker, A. Shahin, Saeed Jahanyan
PurposeThis paper aims to develop a system dynamics (SD) model to identify causal relationships among the elements of failure modes and effects analysis (FMEA), i.e. failure modes, effects and causes.Design/methodology/approachA causal loop diagram (CLD) has been developed based on the results obtained from interdependencies and correlations analysis among the FMEA elements through applying the integrated approach of FMEA-quality function deployment (QFD) developed by Shaker et al. (2019). The proposed model was examined in a steel manufacturing company to identify and model the causes and effects relationships among failure modes, effects and causes of a roller-transmission system.FindingsFindings indicated interactions among the most significant failure modes, effects and causes. Moreover, corrective actions defined to eliminate or relieve critical failure causes. Consequently, production costs decreased, and the production rate increased due to eliminated/decreased failure modes.Practical implicationsThe application of CLD illustrates causal relationships among FMEA elements in a more effective way and results in a more precise recognition of the root causes of the potential failure modes and their easy elimination/decrease. Therefore, applying the proposed approach leads to a better analysis of the interactions among FMEA elements, decreased system's failure rate and increased system availability.Originality/valueThe literature review indicated a few studies on the application of SD methodology in the maintenance area, and no study was performed on the causal interactions among FMEA elements through an FMEA-QFD based SD approach. Although the interactions of these elements are significant and helpful in risks ranking, researchers fail to investigate them sufficiently.
本文旨在建立一个系统动力学(SD)模型,以确定失效模式和影响分析(FMEA)要素之间的因果关系,即失效模式、影响和原因。通过应用Shaker等人(2019)开发的FMEA-质量功能部署(QFD)集成方法,根据FMEA要素之间相互依赖关系和相关性分析获得的结果,开发了因果循环图(CLD)。以某钢铁制造企业为研究对象,对某轧辊传动系统的失效模式、失效效果和失效原因之间的因果关系进行了识别和建模。研究结果表明了最重要的失效模式、影响和原因之间的相互作用。此外,为消除或减轻关键故障原因而定义的纠正措施。因此,由于消除或减少了失效模式,生产成本降低了,生产率提高了。实际意义CLD的应用更有效地说明了FMEA要素之间的因果关系,更准确地识别了潜在失效模式的根本原因,并易于消除/减少。因此,应用该方法可以更好地分析FMEA元素之间的相互作用,降低系统故障率,提高系统可用性。文献综述表明,关于SD方法在维修领域应用的研究很少,但没有研究通过基于FMEA- qfd的SD方法对FMEA要素之间的因果相互作用进行研究。尽管这些因素的相互作用在风险排序中具有重要意义和帮助,但研究人员未能对其进行充分的研究。
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引用次数: 2
期刊
International Journal of Quality & Reliability Management
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