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Dry Sliding Friction and Wear of SnPb-Solder Affected Copper against Stainless Steel Counter Surface 受snpb焊料影响的铜对不锈钢台面的干滑动摩擦磨损
IF 1 Q3 Engineering Pub Date : 2021-12-10 DOI: 10.22068/IJMSE.2334
Muhammad Muzibur Rahman, S. Ahmed
This paper reports the wear behavior of Cu, high Cu-Sn alloy, high Cu-Pb alloy and high Cu-Sn-Pb alloy under dry sliding at ambient conditions. These four materials were chosen for the wear resistance characterization of SnPb-solder affected old/scraped copper (high Cu-Sn-Pb alloy) to explore its reusing potentials. Wear tests were conducted using a pin-on-disk tribometer with the applied load of 20 N for the sliding distance up to 2772 m at the sliding speed of 0.513 ms-1. The applied load was also changed to observe its effect. The investigation reveals that the presence of a small amount of Sn increased the hardness and improved the wear resistance of Cu, while a similar amount of Pb in Cu reduced the hardness but improved the wear resistance. The general perception of ‘the harder the wear resistant’ was found to match partially with the results of Cu, Cu-Sn alloy and Cu-Sn-Pb alloy. Coefficient of friction (COF) values revealed non-linear gradual increasing trends at the initial stage and after a certain sliding distance COF values of all four sample materials became almost steady. SnPb-solder affected Cu demonstrated its COF to be in between that of Cu-Pb alloy and Cu-Sn alloy with the maximum COF value of 0.533.
本文报道了Cu、高Cu- sn合金、高Cu- pb合金和高Cu- sn - pb合金在干滑动环境下的磨损行为。选择这四种材料对受snpb焊料影响的旧/刮铜(高Cu-Sn-Pb合金)进行耐磨性表征,探索其再利用潜力。使用针盘式摩擦计进行磨损试验,施加20 N载荷,滑动距离为2772 m,滑动速度为0.513 ms-1。还改变了施加的载荷以观察其效果。结果表明,少量Sn的加入提高了Cu的硬度,提高了其耐磨性,而等量Pb的加入降低了Cu的硬度,但提高了其耐磨性。“越硬越耐磨”的普遍看法与Cu、Cu- sn合金和Cu- sn - pb合金的结果部分吻合。摩擦系数(COF)值在初始阶段呈非线性逐渐增加趋势,在一定滑动距离后,4种材料的COF值基本趋于稳定。snpb钎料影响Cu的COF介于Cu- pb合金和Cu- sn合金之间,最大COF值为0.533。
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引用次数: 3
Study of the Effect of Acid-base Character of the Lamellar Double Hydroxides "Zn3Al-CO3" and of the "Ghassoul" Clay on Their Redox Potential and Antimicrobial Activities 层状双氢氧化物“Zn3Al-CO3”和“Ghassoul”粘土的酸碱性质对其氧化还原电位和抗菌活性的影响
IF 1 Q3 Engineering Pub Date : 2021-12-10 DOI: 10.22068/IJMSE.2202
J. Zerhouni, F. Filali, M. Bennani, O. Qabaqous, Aziz Bouymajane, J. Houssaini, Safae Allaoui, Faouzia Benhallam
Our study is to highlight the effect of the acid-base character and the redox potential of two clays, synthetic anionic Layered Double Hydroxides Zn3Al-CO3 (LDH) clay, and natural commercial cationic clay "Ghassoul" on their antioxidant and antibacterial activities. The antibacterial effect was tested on two Gram-positive bacteria: Staphylococcus aureus and Enterococcus faecalis. Then it was tested on a Gram-negative bacterium: Escherichia coli. The determination of the minimum inhibitory concentration of the two materials was carried out using the microplate microtitration technique. The antioxidant activities of clays are assessed by the methods 2.2-diphenyl-1picrylhydrazyl and the reducing power of iron (Fe3+). The redox potential (Eh) was measured and the redox strength (rH2) was evaluated. The results showed that these materials have an antibacterial effect on the three bacteria tested, the measured zero charge point of Ghassoul (pHzpc =8.75) more basic than that of double layer hydroxide (pHzpc =7.5), redox potential of LDH (-27 mV) was higher than that of Gh (103mV), and the rH2 of Gh (14.04) was higher compared to anionic clay (13.33).
我们的研究旨在强调两种粘土的酸碱特性和氧化还原电位对其抗氧化和抗菌活性的影响,这两种粘土是合成阴离子层状双氢氧化物Zn3Al-CO3(LDH)粘土和天然商业阳离子粘土“Ghassoul”。对两种革兰氏阳性菌:金黄色葡萄球菌和粪肠球菌进行了抗菌试验。然后在革兰氏阴性菌大肠杆菌上进行了测试。采用微量滴定法测定了两种材料的最小抑菌浓度。用2.2—二苯基—1二芳基肼和铁(Fe3+)还原能力的方法评价了粘土的抗氧化活性。测量氧化还原电位(Eh)并评估氧化还原强度(rH2)。结果表明,这些材料对测试的三种细菌都有抗菌作用,测得的Ghassoul的零电荷点(pHzpc=8.75)比双层氢氧化物(pHzpc=7.5)更碱性,LDH的氧化还原电位(-27mV)比Gh的氧化还原电势(103mV)高,Gh的rH2(14.04)比阴离子粘土(13.33)高。
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引用次数: 5
Physical and Structural Characteristics of Gel-derived Glasses Prepared via Different Drying Procedures 不同干燥方法制备凝胶衍生玻璃的物理和结构特性
IF 1 Q3 Engineering Pub Date : 2021-12-10 DOI: 10.22068/IJMSE.2297
S. Ahmadi, B. E. Yekta, H. Sarpoolaky, A. Aghaei
The monolithic gels were prepared through different drying procedures including super critical, infrared wave lengths and traditional drying methods. Dense and transparent glasses with chemical composition of 66SiO2-18B2O3-7Al2O3-6K2O -3BaO (in wt.%) were obtained after controlled heat treatment of the dried porous xerogels at 950°C for 2 h in air atmosphere. The chemical bonding as well as different properties of the prepared gels and the relevant glasses were investigated by means of Fourier transform infrared spectroscopy (FTIR), Brunauer-Emmitt-Teller (BET) and UV-Vis spectrometer. The results indicates that different drying conditions affect the average pore size and the total pore volume of the studied gels. The mean pore size was found to be 8.7, 2.4 and 3.2 nm for super critical, IR radiation and slow drying in air respectively. The glass network structure was significantly changed by heat treatment temperature such that the B-O-Si bonds were formed only after 450°C. It was found that the gel dried under super critical condition was unable to reach to its full density under the sintering conditions adopted in this study.
通过超临界、红外波长和传统干燥方法等不同的干燥程序制备了单片凝胶。干燥的多孔干凝胶在950°C下在空气气氛中控制热处理2小时后,获得了化学成分为66SiO2-18B2O3-7Al2O3-6K2O-3BaO(wt.%)的致密透明玻璃。利用傅立叶变换红外光谱(FTIR)、Brunauer-Emmett-Teller(BET)和UV-Vis光谱仪研究了所制备的凝胶和相关玻璃的化学键合以及不同性质。结果表明,不同的干燥条件会影响所研究凝胶的平均孔径和总孔体积。超临界、红外辐射和在空气中缓慢干燥的平均孔径分别为8.7、2.4和3.2nm。热处理温度显著改变了玻璃网络结构,使得B-O-Si键仅在450°C后形成。研究发现,在超临界条件下干燥的凝胶在本研究采用的烧结条件下无法达到其全密度。
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引用次数: 2
Investigation of Tribological Behavior on the Mechanical Properties of TiB2, Al2O3 Reinforced AA6061 Matrix Sintered Hybrid Composites TiB2、Al2O3增强AA6061基烧结混杂复合材料的摩擦学性能研究
IF 1 Q3 Engineering Pub Date : 2021-12-10 DOI: 10.22068/IJMSE.2230
Dillibabu Surrya Prakash, Narayana Dilip Raja
Hybrid composites consisting of AA6061 matrix reinforced with TiB2 (2, 4, 6, and 8 wt. %), Al2O3 (2 wt.%) particles were produced by the sintering process. In comparison to the base material AA6061, the composite produced had improved mechanical properties. The mechanical properties in the sintered composite samples such as tensile strength and hardness, are measured and compared to the wear-tested specimen. Optical micrographs reveal that composites were riddled with defects like blowholes, pinholes, and improper bonding between the particulates before sintering. However, the post-sintered optical micrograph showed that the defects were greatly suppressed. Micrographic images revealed the changes in surface characteristics before and after wear. Until a sliding distance of 260 m, the wear rate of the hybrid composites was kept lower than that of the base material. The coefficient of all the composite materials produced in this study was less than that of the base material. The results reveal that the hardness of hybrid composites having 4 and 6 wt. % of TiB2 particulates increased by 5.98 and 1.35% respectively. Because of the frictional heating during the wear test, the tensile properties lowered by up to 49.6%. It is concluded that the hybrid composites having 4 and 6 wt. % of TiB2 particulates exhibited less wear rate for extended sliding distance, good hardness, moderate tensile strength, and decent elongation percentage compared to the base material counterparts.
通过烧结工艺制备了由TiB2(2、4、6和8wt%)、Al2O3(2wt%)颗粒增强的AA6061基体组成的杂化复合材料。与基础材料AA6061相比,所生产的复合材料具有改进的机械性能。测量烧结复合材料样品的机械性能,如拉伸强度和硬度,并与磨损测试样品进行比较。光学显微照片显示,复合材料在烧结前充满了气孔、针孔和颗粒之间不适当的结合等缺陷。然而,烧结后的光学显微照片显示,缺陷被极大地抑制了。显微图像揭示了磨损前后表面特性的变化。在260m的滑动距离之前,混合复合材料的磨损率一直保持低于基材的磨损率。本研究中生产的所有复合材料的系数都小于基体材料的系数。结果表明,TiB2颗粒含量为4和6wt%的杂化复合材料的硬度分别提高了5.98%和1.35%。由于磨损试验过程中的摩擦加热,拉伸性能降低了49.6%。结果表明,与基体材料相比,TiB2颗粒含量为4和6wt%的混合复合材料在延长滑动距离时表现出较小的磨损率、良好的硬度、中等的拉伸强度和良好的伸长率。
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引用次数: 3
The Effect of Tin Concentration on Microstructural, Optical and Electrical Properties of ITO Nanoparticles Synthesized Using Green Method 锡浓度对绿色法合成ITO纳米粒子的微观结构、光学和电学性能的影响
IF 1 Q3 Engineering Pub Date : 2021-12-10 DOI: 10.22068/IJMSE.2284
Mr. Siddaramappa, H. Latha, H. S. Lalithamba, A. Udayakumar
Indium tin oxide (ITO) nanoparticles were synthesized by green combustion method using indium (In) and tin (Sn) as precursors, and Carica papaya seed extract as novel fuel. This paper highlights the effect of tin concentration (5%, 10%, and 50%) on the microstructural, optical, and electrical properties of ITO nanoparticles (NPs). The indium nitrate and tin nitrate solution along with the fuel were heated at 600°C for 1 h in a muffle furnace and obtained powder was calcinated at 650°C for 3 h to produce ITO NPs. The above properties were investigated using XRD, FTIR, UV-Vis spectroscopy, SEM, TEM, and computer-controlled impedance analyzer. The XRD, SEM, and TEM investigations reveal the synthesized NPs were spherical in shape with an increase in average grain size (17.66 to 35 nm) as Sn concentration increases. FTIR investigations confirm the In-O bonding. The optical properties results revealed that the ITO NPs band gap decreased from 3.21 to 2.98 eV with an increase in Sn concentration. The ac conductivity of ITO NPs was found to increase with an increase in Sn concentration. These synthesized ITO NPs showed excellent properties for emerging sensor and optical device applications.
以铟(In)和锡(Sn)为前驱体,番木瓜籽提取物为新型燃料,采用绿色燃烧法合成了氧化铟锡(ITO)纳米粒子。本文强调了锡浓度(5%、10%和50%)对ITO纳米颗粒(NP)的微观结构、光学和电学性能的影响。将硝酸铟和硝酸锡溶液与燃料一起在马弗炉中在600°C下加热1小时,并将获得的粉末在650°C下煅烧3小时以生产ITO NP。利用XRD、FTIR、UV-Vis光谱、SEM、TEM和计算机控制的阻抗分析仪对上述性能进行了研究。XRD、SEM和TEM研究表明,随着Sn浓度的增加,合成的NP呈球形,平均晶粒尺寸(17.66至35nm)增加。FTIR研究证实了In-O键合。光学性能结果表明,随着Sn浓度的增加,ITO NPs的带隙从3.21eV减小到2.98eV。发现ITO NPs的交流电导率随着Sn浓度的增加而增加。这些合成的ITO NPs在新兴的传感器和光学器件应用中表现出优异的性能。
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引用次数: 1
“Microstructure and Mechanical Behaviour of Stir Casting Al/SiCp/Mg/Cu Composite with Varying Pouring Temperatures.” 不同浇注温度下搅拌铸造Al/SiCp/Mg/Cu复合材料的显微组织和力学行为
IF 1 Q3 Engineering Pub Date : 2021-12-10 DOI: 10.22068/IJMSE.2121
Tamilanban Thangaraju, T. Ravikumar, S. Kanthasamy
The effect of pouring temperature while preparing Aluminium SiC metal matrix composites, with additional benefits of magnesium and copper through stir casting technique was investigated. The composites were fabricated by mixing 12 wt% of SiC reinforcements, 4 wt% magnesium, and 2 wt% copper into 6061 aluminum alloy melt at different pouring temperatures (630oC, 670oC, and 710oC). The addition of magnesium will enhance the wettability of the SiC particles with the Al matrix. The inclusion of copper has considerable improvement in the strength and hardness of the composite. The microstructure and mechanical properties (tensile strength and hardness) of the Al MMC are evaluated with the corresponding processing parameter, specifically the pouring temperature of the cast composites. The metallurgical characterization utilizing optical and scanning electron microscope were observed for the prepared composites. The coarse microstructure and homogenous distribution of SiC particles appeared within the dendrite structures of the composites. The SiC particles have effectively distributed, and higher tensile strength and maximum hardness have occurred in composite at a pouring temperature of 670oC as compared to other composites. The mechanical properties were lower in composites prepared using lesser pouring temperature (630oC) and significantly decreased for higher pouring temperature (710oC) of the
研究了通过搅拌铸造技术制备铝-碳化硅金属基复合材料时浇注温度的影响,以及镁和铜的额外益处。通过在不同的浇注温度(630℃、670℃和710℃)下将12wt%的SiC增强体、4wt%的镁和2wt%的铜混合到6061铝合金熔体中来制备复合材料。镁的加入将增强SiC颗粒与Al基体的润湿性。铜的加入大大提高了复合材料的强度和硬度。用相应的工艺参数,特别是铸造复合材料的浇注温度,评估了Al-MMC的微观结构和力学性能(拉伸强度和硬度)。利用光学显微镜和扫描电子显微镜对制备的复合材料进行了冶金表征。复合材料的枝晶结构中出现了SiC颗粒的粗结构和均匀分布。与其他复合材料相比,在670oC的浇注温度下,SiC颗粒有效分布,复合材料具有更高的抗拉强度和最大硬度。使用较低的浇注温度(630oC)制备的复合材料的力学性能较低,并且在较高的浇注温度下(710oC)
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引用次数: 0
Surface Modification of the SnO2 Layer Using UV-Ozone in a Perovskite Solar Cell with a Planar Structure 平面结构钙钛矿太阳能电池中SnO2层的紫外臭氧表面改性
IF 1 Q3 Engineering Pub Date : 2021-12-10 DOI: 10.22068/IJMSE.2394
M. Z. Meymian, R. Keshtmand
Tin oxide (SnO2) is used as an electron transport layer (ETL) in perovskite solar cells with a planar structure due to its good transparency and energy level alignment with the perovskite layer. The modification interface of the electron transport layer and the perovskite absorber layer plays an important role in the efficient charge extraction process at the interface. In this study, planar perovskite solar cells with configuration (FTO/SnO2/mixed-cation perovskite/CuInS2/Au) were prepared to investigate the effect of UV-Ozone (UVO) treated SnO2 as ETL on the performance of devices. ETL treatment was performed at different times (0 to 60 min). It is shown that surface wetting was improved by UVO treating the SnO2 films prior to deposition of the perovskite layer. The latter improves the contact between the ETL and the perovskite layer, allowing more efficient electron transport at the interface. Contact angle, SEM, photoluminescence spectra, and the current density-voltage tests were conducted to characterize the photovoltaic of the cells. The best PSC performance with a power conversion efficiency of 10.96% was achieved using UVO-treated SnO2 ETL for 30 min, whereas the power conversion efficiency of the perovskite solar cells with SnO2 ETL without UVO treatment was only 4.34%.
氧化锡(SnO2)由于其良好的透明度和与钙钛矿层的能级对准而被用作具有平面结构的钙钛矿太阳能电池中的电子传输层(ETL)。电子传输层和钙钛矿吸收层的改性界面在界面处的有效电荷提取过程中起着重要作用。在本研究中,制备了具有配置(FTO/SnO2/混合阳离子钙钛矿/CuInS2/Au)的平面钙钛矿太阳能电池,以研究紫外线臭氧(UVO)处理的SnO2作为ETL对器件性能的影响。ETL处理在不同的时间(0至60分钟)进行。结果表明,在沉积钙钛矿层之前,通过UVO处理SnO2膜来改善表面润湿。后者改善了ETL和钙钛矿层之间的接触,允许在界面上更有效的电子传输。通过接触角、扫描电镜、光致发光光谱和电流密度-电压测试对电池的光伏特性进行了表征。使用UVO处理的SnO2 ETL 30分钟获得了功率转换效率为10.96%的最佳PSC性能,而使用SnO2 ETL而不使用UVO的钙钛矿太阳能电池的功率转换效率仅为4.34%。
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引用次数: 1
Assessment of Structure, Dielectric and Gamma-Shielding Properties of Chemically Treated Natural Kaolinitic Clay 化学处理天然高岭土的结构、介电和伽马屏蔽性能评估
IF 1 Q3 Engineering Pub Date : 2021-12-10 DOI: 10.22068/IJMSE.2114
A. Al-Reyahi, Salem Yahya Degs, A. Issa, Z. Khattari, Mohammed Abu Al Sayyed
The structural properties of a natural clay sample (51% kaolinite) were tailored to suit specific applications. H2SO4 and NaOH (1.0 M) treatment caused structural alterations and a significant release of Al ions compared to Si ions. Chemical treatment caused structural alterations, according to XRD analysis. FTIR analysis also indicated higher density of polar surface groups upon treatment which affected the corresponding dielectric behavior. Dielectric measurements showed their suitability in the frequency dependent dialectical insulator applications. Acid treated kaolinite was a promising dielectric at 10 and 1000 Hz. With appropriate mass attenuation coefficients (μ/ρ) of 12.098-12.182 cm2/g and a high half value layer of 10 cm at 10 keV, kaolinite and other treated forms were adequate to act shielding material.
天然粘土样品(51%高岭石)的结构特性是量身定制的,以适应特定的应用。与硅离子相比,H2SO4和NaOH (1.0 M)处理导致结构改变和Al离子的显著释放。根据XRD分析,化学处理导致结构改变。FTIR分析还表明,处理后的极性表面基团密度较高,影响了相应的介电行为。介电测量表明了它们在频率相关的辩证绝缘子应用中的适用性。酸处理的高岭石在10和1000 Hz下是一种很有前途的电介质。质量衰减系数(μ/ρ)在12.098 ~ 12.182 cm2/g之间,在10 keV下形成10 cm的高半值层,高岭石和其他处理过的形式足以作为屏蔽材料。
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引用次数: 2
Effects of the Post-deposition Annealing Treatment on the Electrochemical Behavior of TiN Coating Deposited by CAE-PVD Method 后退火处理对CAE-VD沉积TiN涂层电化学行为的影响
IF 1 Q3 Engineering Pub Date : 2021-12-10 DOI: 10.22068/IJMSE.2384
Yemurai Vengesa, A. Fattah‐alhosseini, H. Elmkhah, O. Imantalab
The main purpose of this investigation was to assess the effect of post-deposition annealing treatment on the electrochemical behavior of TiN coating developed on AISI 304 stainless steel substrate using cathodic arc evaporation physical vapor deposition (CAE-PVD). Post-annealing treatment at 400oC was performed on the coated substrate for 1 h. The studied samples were characterized using X-ray diffraction (XRD), scanning electron microscope (SEM), potentiodynamic polarization (PDP), and electrochemical impedance spectroscopy (EIS) tests. The preferred orientation of TiN (111) was verified by XRD patterns. The crystallinity of the coating was increased after annealing treatment. SEM observations indicated that TiN coatings free of cracks were developed on the substrate. The electrochemical measurements elucidated that the annealed coating had better corrosion resistance compared to that of the as-deposited coating with a lower current corrosion density. This investigation implies that improved corrosion performance of the TiN coating can achieved by performing post-deposition annealing
采用阴极电弧蒸发物理气相沉积法(CAE-PVD)在AISI 304不锈钢基体上制备TiN涂层,研究沉积后退火处理对镀层电化学行为的影响。在400℃下对涂层进行1 h的退火处理。采用x射线衍射(XRD)、扫描电镜(SEM)、动电位极化(PDP)和电化学阻抗谱(EIS)测试对所研究的样品进行了表征。通过XRD谱图验证了TiN(111)的择优取向。退火处理后涂层的结晶度提高。SEM观察表明,在基体上形成了无裂纹的TiN涂层。电化学测试结果表明,在较低的电流腐蚀密度下,退火涂层具有较好的耐蚀性。该研究表明,通过沉积后退火可以提高TiN涂层的腐蚀性能
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引用次数: 0
Effect of Ply Orientation on Residual Stresses and Their Influence on Mode I Fracture Toughness of Glass-Epoxy Composites with 0°//0° Crack Interface 铺层取向对0°//0°裂纹界面玻璃-环氧复合材料残余应力的影响及其I型断裂韧性
IF 1 Q3 Engineering Pub Date : 2021-12-10 DOI: 10.22068/IJMSE.2368
Umarfarooq Maktedar Abdulkhadar, Patil Somalingana Shivakumar Gouda, A. Shirahatti, G. Kumar, N. Banapurmath
The energy release rate for delamination in a laminated composite is supposed to be the material property being considered as independent of non-material property variables. However, Mode I fracture toughness (GI) is found to vary with lamina arrangement, geometrical dimensions, and process-induced stresses. In this investigation, the influence of lamina stacking arrangement on process-induced stresses and their effects on GI of laminated composites are studied. Unidirectional (UD) ([0]16) and cross-ply ([902/06]s, [904/04]s, and [906/02]s) glass/ epoxy (GE) composites with the delamination plane at 0◦//0◦ were prepared by manual layup method and post-cured at 120°C for 4 hours. GI of composite laminates were experimentally determined using a double cantilever beam (DCB) specimen as per ASTM D 5528. The slitting method was applied to determine the process-induced stresses in GE laminates. The stacking sequence of laminas was found to have a noticeable effect on the state of residual stresses and GI of GE laminates. Residual stresses do not have much influence on the GI for delamination initiation, whereas GI for the crack propagation was found to increase with a gradual increase in compressive residual stresses
层压复合材料中分层的能量释放率被认为是与非材料性质变量无关的材料性质。然而,发现I型断裂韧性(GI)随薄板排列、几何尺寸和工艺诱导应力而变化。在本研究中,研究了叠层排列对层合复合材料过程诱导应力的影响及其对GI的影响。单向(UD)([0]16)和交叉层([902/06]s、[904/04]s和[906/02]s)玻璃/环氧树脂(GE)复合材料,分层平面为0◦//0◦ 通过手动铺层法制备,并在120°C下后固化4小时。根据ASTM D 5528,使用双悬臂梁(DCB)试样对复合材料层压板的GI进行实验测定。采用分切法测定了GE层压板的工艺应力。发现层压板的堆叠顺序对GE层压板的残余应力和GI状态有显著影响。残余应力对分层起始的GI没有太大影响,而发现裂纹扩展的GI随着压缩残余应力的逐渐增加而增加
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引用次数: 1
期刊
Iranian Journal of Materials Science and Engineering
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