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Modeling the Dynamic Recrystallization by Using Cellular Automaton: The Current Status, Challenges and Future Prospects, a Review 用细胞自动机模拟动态再结晶:现状、挑战和未来展望
IF 1 Q3 Engineering Pub Date : 2020-12-10 DOI: 10.22068/IJMSE.17.4.103
M. Azarbarmas
Mechanical properties of metals are substantially dependent on the microstructure, which can be controlled by thermo-mechanical parameters such as temperature, strain, and strain rate. Hence, understanding the microstructural evolution of alloys during the hot deformation is crucial to engineer the metal forming processes. The main objective of this work is to present an overview of cellular automaton (CA) modeling to predictthe microstructure of alloys experienced the dynamic recrystallization (DRX) phenomenon. In this review paper, first, overall descriptions about the DRX phenomenon and the CA modeling are presented. Then, the CA modeling procedure is compared with similar methods. Meanwhile, related studies in the field of the DRX simulation by using the CA modeling are evaluated. Four main stages of the CA modeling are analyzed in terms of the “nucleation”, “growth”, “topological changes” and “texture evaluation” steps. Most important limitations including the calibration sensitivity, limitations in modeling the continuous DRX, ignoring microstructural effects on the deformation behavior, limited applications, and limited database as well as the saturation in published works are discussed and then objective suggestions are presented to overcome these limitations. Finally, prospects in the CA modeling of DRX are provided in the last section.
金属的机械性能基本上取决于微观结构,微观结构可以通过温度、应变和应变速率等热机械参数来控制。因此,了解合金在热变形过程中的微观结构演变对于设计金属成形工艺至关重要。这项工作的主要目的是概述元胞自动机(CA)建模,以预测经历动态再结晶(DRX)现象的合金的微观结构。在这篇综述文章中,首先,对DRX现象和CA建模进行了全面的描述。然后,将CA建模过程与类似方法进行了比较。同时,对基于CA建模的DRX仿真领域的相关研究进行了评价。从“成核”、“生长”、“拓扑变化”和“纹理评估”步骤分析了CA建模的四个主要阶段。讨论了最重要的局限性,包括校准灵敏度、连续DRX建模的局限性、忽略微观结构对变形行为的影响、有限的应用、有限的数据库以及已发表作品中的饱和度,然后提出了克服这些局限性的客观建议。最后,对DRX的CA建模进行了展望。
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引用次数: 3
Fiber-matrix Adhesion on Industrial Geopolymer 工业地质聚合物上的纤维基质粘附
IF 1 Q3 Engineering Pub Date : 2020-09-10 DOI: 10.22068/IJMSE.17.3.85
Arissa Nogueira, S. Barros, L. Alves
The construction sector is responsible for relevant environmental impacts and one of its most crucial points is the use of concrete. Geopolymers represent the most promising green and ecological alternative for common Portland cement and cementitious materials, due to its proven durability, mechanical and thermal properties. This work presents an experimental and comparative study of adhesion at the fiber-matrix interface between glass fibers and carbon fibers added to the geopolymer matrix. This analysis was performed by pull-out test, whereby it was found that the greatest efficiency was obtained by reinforcing with the glass fibers, incorporated at 2 mm in the geopolymer matrix. As a result, the adhesion between the fibers and the geopolymer structure can be assessed, as well as the optimum length of application.
建筑部门对相关的环境影响负责,其中最关键的一点是混凝土的使用。地聚合物具有良好的耐久性、机械性能和热性能,是普通硅酸盐水泥和胶凝材料中最有前途的绿色和生态替代品。本研究对添加到地聚合物基体中的玻璃纤维和碳纤维在纤维-基质界面上的粘附进行了实验和比较研究。该分析是通过拉出测试进行的,结果发现,在地聚合物基质中掺入2mm的玻璃纤维进行增强,可以获得最大的效率。因此,可以评估纤维和地聚合物结构之间的粘附性,以及最佳的应用长度。
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引用次数: 3
Investigation on Microstructure Evolution of a Semi-Austenitic Stainless Steel Through Hot Deformation 半奥氏体不锈钢热变形组织演变的研究
IF 1 Q3 Engineering Pub Date : 2020-09-10 DOI: 10.22068/IJMSE.17.3.60
S. Mortezaei, H. Arabi, H. Seyedein, A. Momeny, M. Soltanalinezhad
: Dynamic Recrystallization (DRX) is one of the likely mechanisms for fine-graining in metals and alloys. The dynamic recrystallization (DRX) phenomena occur in different thermo-mechanical processing (TMP) conditions for various metallic materials. DRX depends on various materials and thermo-mechanical parameters such as temperature, strain rate, strain, stress, and initial microstructure. in the present study, the restoration mechanism of the 17-7PH stainless steel has been investigated using a hot compression test under different conditions of thermo-mechanical treatment. The microstructural characteristics and the behavior of the hot deformation of the understudy steel are investigated using flow curves and microstructure images obtained from optical microscopy. The results show that the maximum and steady-state stresses are significantly affected by the strain rate and the deformation temperature. So, the flow stress increases with a decrease in the deformation temperature and an increase in the strain rate. Microstructural studies confirm the occurrence of DRX as a restoration mechanism in the microstructure for the two phases of austenite and ferrite.
动态再结晶(DRX)是金属和合金中形成细晶的可能机制之一。不同的金属材料在不同的热机械加工条件下会发生动态再结晶现象。DRX取决于各种材料和热机械参数,如温度、应变速率、应变、应力和初始微观结构。通过热压缩试验,研究了17-7PH不锈钢在不同热处理条件下的修复机理。利用流动曲线和光学显微组织图像研究了钢的组织特征和热变形行为。结果表明,应变速率和变形温度对最大应力和稳态应力有显著影响。流变应力随变形温度的降低和应变速率的增大而增大。显微组织研究证实了DRX的存在是奥氏体和铁素体两相组织的一种恢复机制。
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引用次数: 4
Effect of Minor Amounts of Scandium on Recrystallization Behavior of 7000 series Aluminium 微量钪对7000系铝再结晶行为的影响
IF 1 Q3 Engineering Pub Date : 2020-09-10 DOI: 10.22068/IJMSE.17.3.70
A. Kheradmand, S. Mirdamadi, S. Nategh
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引用次数: 1
Significant Increase in Strength and Elongation of Al-3.7 Cu-1Mg Alloy Via Short Age Treatment Cycle 短时效处理显著提高Al-3.7Cu-1Mg合金的强度和伸长率
IF 1 Q3 Engineering Pub Date : 2020-09-10 DOI: 10.22068/IJMSE.17.3.30
B. Mirzakhani, Y. Payandeh, H. Talebi, M. Maleki
In this paper, the effect of two-step precipitation hardening on the mechanical properties of Al-3.7Cu-1Mg was investigated. For this meaning, some specimens were subjected to the first step aging at 175, 190 and 205 °C for 2 h, once the samples solution treated at 500 °C. To have stable precipitates uniformly distributed in the microstructure and to reduce the heat treatment time, the second step was implied at 65 °C. The tensile and hardness tests were performed at ambient temperature immediately after aging. The results indicated that depending on the first step temperature, the second aging time affects the mechanical behavior of the alloy in different aspects. A factor named SNMP introduced to determine the cycle giving the best mechanical properties. The strength and elongation increase 1.5 and 2 times, respectively; compared to the values reported in the DIN EN 755-2 standard by performing the two-step aging cycle, consisting of the first-stage at 175 °C and the second step at 65 °C for 10 hours. Moreover, using the proposed two-step aging, the heat treatment time was reduced considerably compared to the conventional precipitation-hardening process.
研究了两步沉淀硬化对Al-3.7Cu-1Mg合金力学性能的影响。为此,一些样品在175、190和205℃下进行第一步时效2小时,然后在500℃下进行固溶处理。为使析出相在组织中均匀稳定分布,缩短热处理时间,在65℃下进行第二步。时效后立即在常温下进行拉伸和硬度试验。结果表明,根据第一步时效温度的不同,第二次时效时间对合金的力学行为有不同的影响。引入一个名为SNMP的因素来确定产生最佳机械性能的循环。强度和伸长率分别提高1.5倍和2倍;与DIN EN 755-2标准中报告的值进行比较,通过执行两步老化循环,包括第一步在175°C下,第二步在65°C下持续10小时。此外,与传统的沉淀硬化工艺相比,采用所提出的两步时效,热处理时间大大缩短。
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引用次数: 1
The Wear Behavior of a Cast Al-20wt%Mg2Si Composite Thixoformed Via SIMA SIMA触变铸造Al-20wt%Mg2Si复合材料的磨损行为
IF 1 Q3 Engineering Pub Date : 2020-09-10 DOI: 10.22068/IJMSE.17.3.49
M. Hamdi, H. S. Larijani, S. Shabestari, N. Rahbari
: Aluminum matrix composites are candidate materials for aerospace and automotive industries owing to their specific properties such as high elastic modulus (E), suitable strength and low wear rate. The effect of thixoforming process on the wear behavior of an Al-Mg 2 Si composite sample was studied in this paper. In thixoforming process, casting defects such as macrosegration, shrinkage and porosity are reduced significantly. These advantages are sufficient to attract further studies on thixoforming operation. Thermal analysis of the composite sample, as-cast microstructure, wear surface and subsurface area of the thixoformed alloy were investigated. Wear behavior of the specimens were examined using a pin-on-disk machine based on ASTM-G99, at the applied loads of 25, 50 and 75 N and the constant sliding velocity of 0.25m/s. The worn surfaces and subsurfaces were examined by scanning electron microscopy (SEM). The experimental results indicated that the thixoformed specimens exhibited superior wear resistance than the as-cast alloy. Moreover, the dominant wear mechanism is an adhesive wear followed by the formation of a mechanical mixed layer (MML). However, a severe wear regime occurs in the as cast specimens compared to the thixoformed counterparts.
铝基复合材料具有高弹性模量(E)、合适的强度和低磨损率等特殊性能,是航空航天和汽车工业的候选材料。研究了触变成形工艺对al - mg2si复合材料磨损性能的影响。在触变成形过程中,铸件的大偏析、缩孔、缩孔等缺陷明显减少。这些优点足以吸引触变成形操作的进一步研究。对复合试样的热分析、铸态组织、触变合金的磨损面和亚表面面积进行了研究。采用基于ASTM-G99的销盘式试验机,在25、50和75 N的载荷作用下,以0.25m/s的恒定滑动速度对试样的磨损行为进行了测试。用扫描电镜(SEM)对磨损表面和亚表面进行了观察。实验结果表明,触变试样的耐磨性优于铸态合金。此外,主要的磨损机制是粘着磨损,然后形成机械混合层(MML)。然而,与触形相比较,在铸态试样中发生严重的磨损。
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引用次数: 1
BenefIciation of an Oolitic-Iron ORE by Magnetization Roasting and Magnetic Separation 一种鲕状铁矿的磁化焙烧和磁选选矿
IF 1 Q3 Engineering Pub Date : 2020-09-10 DOI: 10.22068/IJMSE.17.3.17
M. Monzavi, S. Raygan
Low-grade iron ores contain many impurities and are difficult to upgrade to make appropriate concentrates for the blast furnace (BF) or direct reduction (DR) technologies. In this study, the beneficiation of an Oolitic-iron ore (containing 45.46wt% Fe2O3) with magnetization roasting by non-coking coal (containing 62.1wt% fixed carbon) under a stream of argon gas was investigated. Then, a 2500 Gaussian magnet was used for dry magnetic separation method. The effects of roasting time, ore particle size and reaction temperature on the amount of separated part and grade of the product were examined. It was found out that the hematite inside the ore could almost be completely converted into magnetite with stoichiometric ratio of coal to ore at the roasting temperature of 625 °C for 25 min. Under the optimum condition, a high amount of magnetic part of the product (72.22 wt.%) with a grade of 92.7% was separated. The most important point in this process was the prevention of reduced ore from re-oxidation reaction by controlling roasting atmosphere, time and temperature. In addition, different analytical methods such as X-ray fluorescence (XRF), X-ray diffraction (XRD), differential thermal analysis (DTA), thermogravimetric analysis (TG) and scanning electron microscopy (SEM) were applied to investigate and expound the results..
低品位铁矿含有许多杂质,难以升级为适合高炉或直接还原技术的精矿。采用含固定碳62.1wt%的非炼焦煤(含固定碳62.1wt%)在氩气流下进行磁化焙烧,研究了某鲕状铁矿(含Fe2O3 45.46wt%)的选矿工艺。然后,采用2500高斯磁体进行干式磁选。考察了焙烧时间、矿石粒度和反应温度对产品分选量和品位的影响。结果表明,在625℃焙烧25 min条件下,矿石中赤铁矿几乎可以完全转化为煤矿比为化学量的磁铁矿,在最佳焙烧条件下,分离出了品位为92.7%的高磁性部分(72.22 wt.%)。控制焙烧气氛、焙烧时间和焙烧温度,防止还原矿发生再氧化反应是该工艺的重点。此外,采用x射线荧光(XRF)、x射线衍射(XRD)、差热分析(DTA)、热重分析(TG)和扫描电镜(SEM)等不同的分析方法对结果进行了研究和阐述。
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引用次数: 1
Synthesis and Characterization of Mercuric Sulfide Nanoparticles Thin Films by Pulsed Laser Ablation (PLA) in Distilled Water (DW) 脉冲激光烧蚀(PLA)法制备硫化汞纳米颗粒薄膜及其表征
IF 1 Q3 Engineering Pub Date : 2020-09-10 DOI: 10.22068/IJMSE.17.3.11
Nadheer Jassim Mohammed, H. Dagher
Thin films of meta-cinnabar mercuric sulfide (β-HgS) nanoparticles (NPs) was prepared by pulsed laser ablation (PLA) utilizing a pellet of cinnabar mercuric sulfide (α-HgS) was immersed in distilled water (DW). Q-switched Nd:YAG laser of 1064 nm wavelengths with repetition rate (1 Hz) and fluency (1.5 J/ cm2) applied for ablation. Structural, morphological, and particle sizes of the β-HgS NPs are investigated by analyzing XRD, AFM, SEM, and TEM measurements. Their crystal structure is transformed from hexagonal (wurtzite) of the α-HgS target material to cubic (zinc blende) β-HgS NPs. The optical properties of the β-HgS NPs are measured by UV–visible spectrophotometer. The direct bandgap is calculated to be (2.45 eV) of small particles (4-6.2 nm) moreover, the bandgap value of smallest particles (1-4 nm) is (3.47 eV) according to the optical transmission spectra.
将朱砂硫化汞(α-HgS)颗粒浸泡在蒸馏水(DW)中,采用脉冲激光烧蚀(PLA)法制备了间朱砂硫化汞(β-HgS)纳米颗粒薄膜。使用1064 nm波长的调q Nd:YAG激光器,重复频率为1 Hz,流畅度为1.5 J/ cm2。通过XRD、AFM、SEM和TEM等测试手段对β-HgS纳米粒子的结构、形态和粒径进行了表征。它们的晶体结构由α-HgS靶材料的六方(纤锌矿)转变为立方(闪锌矿)β-HgS NPs。用紫外可见分光光度计测定了β-HgS NPs的光学性质。小粒子(4 ~ 6.2 nm)的直接带隙为(2.45 eV),最小粒子(1 ~ 4 nm)的带隙为(3.47 eV)。
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引用次数: 2
Spectrophotometric Detection of Mercury Using Lignosulphonic Stabilized Silver Nanoparticles (AgNP) 木质素磺酸稳定银纳米粒子分光光度法测定汞
IF 1 Q3 Engineering Pub Date : 2020-09-10 DOI: 10.22068/IJMSE.17.3.80
A. Thakur, Gantla Sai Kumar Reddy
Mercury, one of the common pollutants in water, is known to affect human health adversely upon exposure. It is released in water not only by various natural processes but also by human activities. Methods developed so far for the detection of mercuric ions in water have limitations like sensitivity range, complex setup, skillful operation etc. Silver nanoparticles, due to unique properties, have been explored by researchers to develop better detection systems. Stable silver nanoparticles can be easily synthesized by methods of green chemistry, its reaction with mercuric ion can be easily observed by changes in color and UV-Vis spectra. The absorbance data from UV-Vis spectra can also be used in quantifying mercury concentration. In this paper, stable silver nanoparticles synthesized using silver nitrate as precursor, sodium lignosulphonate (LS) as reducing and stabilizing agent under microwave radiation are explored for detection of mercuric ions in water. Formation of Ag nanoparticles was confirmed by UV-Vis band at 403.5nm. The intensity of this band showed a proportional decrease with increasing Hg+2 concentration. Hg+2 ions were detected by a distinct color change at higher concentration of Hg+2 also. The limit of detection (LOD) calculated from the observed absorbance data to be 0.7 ppm.
汞是水中常见的污染物之一,已知一旦接触就会对人体健康产生不利影响。它不仅通过各种自然过程释放到水中,而且通过人类活动释放到水中。目前发展的水汞离子检测方法存在灵敏度范围大、设置复杂、操作繁琐等局限性。银纳米粒子由于其独特的性质,已经被研究人员用来开发更好的检测系统。用绿色化学方法可以很容易地合成稳定的纳米银,通过颜色变化和紫外可见光谱可以很容易地观察到其与汞离子的反应。紫外可见光谱的吸光度数据也可用于汞浓度的定量。本文以硝酸银为前驱体,木质素磺酸钠(LS)为还原剂和稳定剂,在微波辐射下合成了稳定的银纳米粒子,用于水中汞离子的检测。在403.5nm处用紫外可见光谱证实了银纳米颗粒的形成。该波段的强度随Hg+2浓度的增加而成比例降低。Hg+2离子在较高浓度下也有明显的颜色变化。根据观察到的吸光度数据计算出的检测限(LOD)为0.7 ppm。
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引用次数: 1
Impact of Carbon Nanotubes Reinforcement on Microstructural and Tribological Characteristics of Air Plasma Sprayed Conventional Alumina-Titania (Al2O3-3wt%TiO2) Coatings 碳纳米管增强对空气等离子喷涂普通氧化铝-二氧化钛(Al2O3-3wt%TiO2)涂层微观结构和摩擦学特性的影响
IF 1 Q3 Engineering Pub Date : 2020-09-10 DOI: 10.22068/IJMSE.17.3.92
V. Bolleddu
The microstructural characteristics, mechanical properties and wear characterization of air plasma sprayed coatings obtained from Carbon nanotubes (CNTs) reinforced Al2O3-3wt%TiO2 powders were examined at different loading conditions and different percentage proportion of CNTs. The CNTs in the proportion of 2, 4, and 6 wt% were used as nanofillers to modify the properties of coatings. The uniform dispersion of CNTs throughout the powder particles can be observed from the SEM micrographs. The porosity of the microstructure of the coatings was measured by image analysis. Also, the mechanical properties such as microhardness and surface roughness were measured by microhardness tester and profilometer, respectively. The wear tribometer was used to analyze the tribology of the coatings by varying different parameters. The different loading conditions used were low load (0.5 kgf), moderate load (1.0 kgf), and elevated load (1.5 kgf), respectively. The microhardness showed a slight increase with an increase in the percentage of CNTs proportion. Similarly, the surface roughness value showed a decreasing trend, since the CNTs were filled in the pores. From wear tests, it was observed that the coefficient of friction and wear rate were very less at 6wt% CNTs and 1.5 kgf load. This was mainly due to the bridging of CNTs in between the splats. This implies that CNTs were one of the most suitable additives for improving the microstructural and tribological characteristics of the ceramic coatings.
研究了碳纳米管(CNTs)增强Al2O3-3wt%TiO2粉末空气等离子喷涂涂层在不同加载条件和不同CNTs添加比例下的微观组织特征、力学性能和磨损性能。采用比例分别为2、4和6 wt%的CNTs作为纳米填料来修饰涂层的性能。通过SEM显微图可以观察到碳纳米管在粉末颗粒中的均匀分散。用图像分析方法测定了涂层微观组织的孔隙率。用显微硬度计和轮廓仪分别测定了复合材料的显微硬度和表面粗糙度等力学性能。利用磨损摩擦计对不同参数下涂层的摩擦学特性进行了分析。不同的加载条件分别为低负荷(0.5 kgf)、中等负荷(1.0 kgf)和高负荷(1.5 kgf)。随着CNTs添加比例的增加,显微硬度略有升高。同样,由于碳纳米管填充在孔隙中,表面粗糙度值也呈下降趋势。从磨损试验中可以观察到,在6wt% CNTs和1.5 kgf载荷下,摩擦系数和磨损率非常小。这主要是由于在板条之间架桥了CNTs。这表明碳纳米管是改善陶瓷涂层微观组织和摩擦学特性最合适的添加剂之一。
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引用次数: 2
期刊
Iranian Journal of Materials Science and Engineering
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