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Volume 13: Safety Engineering, Risk, and Reliability Analysis; Research Posters最新文献

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A Time-Frequency Domain Adaptive Control Approach for Vibration of Active Magnetic Bearing System 主动磁轴承系统振动的时频域自适应控制方法
Pub Date : 2021-11-01 DOI: 10.1115/imece2021-69771
X. Yao, Zhaobo Chen
Active magnetic bearings (AMBs) have several advantages such as non-contact and active control, and are getting more applications in rotating machinery. Various control strategies have been applied and designed for this nonlinear system with complex rotor dynamics. Most control schemes are in time domain, while the control in frequency domain, which is also essential for stability, is rarely considered. In this paper, a time-frequency domain control approach is proposed for AMB-rotor system. The control scheme is implemented using wavelet theory and deep learning theory. The controller consists of 2 main parts: a filter bank for discrete wavelet transform (DWT) to obtain time-frequency signal, and a deep neural network (DNN) for nonlinear adaptive control. A 4-DOF AMB-rotor system is analyzed and its model is established. The rotor dynamics are simulated and the results are compared. Simulation results demonstrate that the proposed approach has an obvious control effect in improving precision in time domain and stability in frequency domain. This research provides a new adaptive control approach for AMBs, and this approach can also be adopted in other multi-dimension vibration control, especially in multi-frequency applications.
主动磁轴承具有非接触、主动控制等优点,在旋转机械中得到越来越多的应用。针对这种具有复杂转子动力学特性的非线性系统,设计了多种控制策略。大多数控制方案都是时域控制,而对稳定性至关重要的频域控制却很少被考虑。本文提出了一种amb转子系统的时频域控制方法。采用小波理论和深度学习理论实现控制方案。该控制器主要由两个部分组成:用于离散小波变换(DWT)的滤波器组和用于非线性自适应控制的深度神经网络(DNN)。对一种四自由度动臂转子系统进行了分析,建立了系统模型。对转子动力学进行了仿真,并对仿真结果进行了比较。仿真结果表明,该方法在提高时域精度和频域稳定性方面具有明显的控制效果。本研究为电磁振荡器提供了一种新的自适应控制方法,该方法也可用于其他多维振动控制,特别是多频应用。
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引用次数: 0
A Multi-Attribute Knowledge Criticality Framework for Ranking Major Maintenance Activities: A Case Study of Cement Raw Mill Plant 重大维修活动排序的多属性知识临界框架——以水泥生料厂为例
Pub Date : 2021-11-01 DOI: 10.1115/imece2021-72943
Lilian. O. Iheukwumere-Esotu, A. Yunusa‐Kaltungo
Systematic failure analysis enhances the ability of decision makers to implement strategies that are beneficial to systems they manage. However, in industrial maintenance activities such as, Major overhauls, outages, shutdowns and turnarounds (MoOSTs) there is scarcity of knowledge and experience, limiting the effectiveness of such failure analysis. Transformation of knowledgeable actions generated from experts’ tacit based knowledge from performing MoOSTs is encouraged. A key step to achieve such transformation is by prioritizing maintenance efforts by critically assessing relevant maintenance attributes. Criticality analysis of tasks is considered as an effective approach for prioritizing MoOSTs activities. This paper combines a traditional approach for analysing attributes of frequency and consequence factor values ranked by experts using a mathematical relationship to determine critical activities as well as a fuzzy logic system to develop a fuzzy inference system (FIS) for generating fuzzy criticality numbers of MoOSTs activities. In this regard, the traditional method qualitative criticality matrix, and boundary settings by experts provide baseline information for the FIS, to establish If-Then rules and map membership functions of two crisp inputs and output. Practical applicability is demonstrated using a Raw Mill System (RMS) from a cement manufacturing plant. The comparison of results from the two methods shows slight variations in criticality numbers, howbeit a consistent ability to capture critical MoOSTs activities. Moreover, the validity of results obtained by the fuzzy logic system is enhanced and more superior because it can demonstrate sensitivity.
系统故障分析提高了决策者实施有利于他们管理的系统的策略的能力。然而,在工业维护活动中,如大修、中断、关闭和周转(mosts),缺乏知识和经验,限制了这种故障分析的有效性。鼓励从专家的隐性知识中产生的知识行动的转化。实现这种转换的关键步骤是通过严格评估相关的维护属性来确定维护工作的优先级。任务的临界性分析被认为是确定MoOSTs活动优先级的有效方法。本文结合传统的方法,利用数学关系分析专家排序的频率和后果因子值的属性来确定关键活动,并结合模糊逻辑系统开发了一个模糊推理系统(FIS),用于生成MoOSTs活动的模糊临界数。在这方面,传统方法定性临界矩阵和专家边界设置为FIS提供基线信息,建立If-Then规则和映射两个清晰输入和输出的隶属函数。以某水泥厂的生料磨系统(RMS)为例,验证了该系统的实用性。两种方法的结果比较显示临界数值略有不同,但捕获临界mosts活动的能力一致。此外,由于模糊逻辑系统具有较强的灵敏度,从而提高了结果的有效性。
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引用次数: 3
Improving Overall Equipment Effectiveness by Enabling Autonomous Maintenance Pillar for Integrated Work Systems 通过实现集成工作系统的自主维护支柱,提高整体设备效率
Pub Date : 2021-11-01 DOI: 10.1115/imece2021-66623
Aneesh A. Chand, Kushal A. Prasad, K. R. Sharma, Sumesh Narayan, K. Mamun, F. Islam, Nallapaneni Manoj Kumar, S. S. Chopra
Integrated Work System (IWS) and Overall Equipment Effectiveness (OEE) are two popular approaches used by production firms to identify and eliminate production losses. In a highly competitive business environment, companies must increase their efficiency in the manufacturing process to support resilient business continuity. While OEE is widely used as a quantitative tool for measuring the performance of total productive maintenance (TPM), the IWS approach integrates equipment, processes, and involvement of people into a unified approach to reduce costs, improve quality, and increase productivity. Principally, there is an alignment between the two concepts. The IWS has the potential to maximize OEE to eliminate equipment failure and defects, minimizing downtime and maximizing productivity with less time, effort, and waste. The purpose of this work is to compare the performance of the OEE with the implementation of the IWS pillar, i.e., autonomous maintenance (AM). The rollout of the AM pillar was carried out on the two identical packaging machines (HLP1) with a speed of 120 packets per minute. The data which is shown in this paper is for both machines during the operational hours. Finally, the analysis showed positive results for both machines within a five-month period, with an increase of 27% and 15% in OEE, respectively. Later in the discussion, the root cause and SWOT analysis were perused for OEE and TPM, respectively, in this paper.
集成工作系统(IWS)和整体设备效率(OEE)是生产企业识别和消除生产损失的两种常用方法。在竞争激烈的商业环境中,公司必须提高制造过程的效率,以支持有弹性的业务连续性。虽然OEE被广泛用作衡量全面生产维护(TPM)性能的定量工具,但IWS方法将设备、过程和人员参与集成到一个统一的方法中,以降低成本、提高质量和提高生产率。原则上,这两个概念是一致的。IWS有可能最大限度地提高OEE,消除设备故障和缺陷,减少停机时间,最大限度地提高生产率,减少时间、精力和浪费。这项工作的目的是比较OEE的性能与IWS支柱的实施,即自主维护(AM)。AM支柱的推出是在两台相同的包装机(HLP1)上进行的,速度为每分钟120个包。本文所示的数据是两台机器在运行时间内的数据。最后,分析显示这两种机器在五个月内都取得了积极的结果,OEE分别增加了27%和15%。在后面的讨论中,本文分别对OEE和TPM进行了根本原因分析和SWOT分析。
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引用次数: 0
Development of Algorithms for Improving Fiber-Optical Rail Circuit on Railway Spans 铁路跨径光纤轨道电路改进算法的发展
Pub Date : 2021-11-01 DOI: 10.1115/imece2021-67732
N. Mgebrishvili, M. Iavich, Tengiz Tabidze, A. Nodia
For the safety of train traffic, the most important step is the introduction of a new type of rail circuits — fiber-optic rail circuits. The high sensitivity of the fiber optic cable to external influences (deformation, vibration) is an important property both for fixing mechanical damage to rails and for monitoring railway rolling stock. The branches (fragments) of the optical fiber through mechanical amplifiers perform both the functions of the information perception element — the sensor and the conducting channel of the transmitted information. Using reflectometer OTDR (Optical Time Domain Reflectometer), based on the analysis of the backscattered light signal, the form of the effect that caused the bending is determined. Knowing the exact distance between the OTDR and the sensors, when analyzing the received signals, it is possible to determine different parameters of the passing rolling stock. The article shows the schematic diagram and the algorithm of the proposed system developed by the authors.
为了保证列车交通的安全,最重要的一步是引入一种新型的轨道电路——光纤轨道电路。光纤电缆对外界影响(变形、振动)的高灵敏度是固定轨道机械损伤和监测铁路车辆的重要特性。通过机械放大器的光纤分支(片段)既充当信息感知元件——传感器的功能,又充当传输信息的传导通道。利用反射计OTDR (Optical Time Domain reflectometer),在分析后向散射光信号的基础上,确定了引起弯曲效应的形式。了解OTDR与传感器之间的确切距离,在分析接收到的信号时,可以确定通过车辆的不同参数。文章给出了作者开发的系统的原理图和算法。
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引用次数: 0
Study of Carbody Structure Design Under Different Standards 不同标准下车体结构设计研究
Pub Date : 2021-11-01 DOI: 10.1115/imece2021-67822
Jianran Wang, Xiaofang Liu, Haifeng Zhang, Qi Luo, Shihong Jiang, Haifeng Hong
Under the background of economic globalization, more and more car-builders not only supply railway vehicles to domestic market, but also actively bidding international projects and deliver products all over the world. The railway vehicle design standards are significantly different throughout the world. Using carbody system as example, the popular standards include European standard system (EN), British standard GM/RT 2100, International Union of Railways (UIC) standard system, US standard system (AAR/APTA/ASME) and Japanese standard system (JIS). In addition, some country’s standard might have special requirement based on local conditions and culture. These various standards will inevitably present different carbody design requirements. Among the above standards, EN and US standards are applicable to Europe, China, and America, which are largest railway vehicle markets in the world. This paper will introduce the history and characteristics of the mainstream rail vehicle standards worldwide and analyze the relationship between standard and vehicle design. Light Rail Vehicle (LRV), subway and commuter rail vehicle (multi-level vehicle) are selected as typical examples for the interpretation and application of US standard and EN standard separately. The 3 major requirements of carbody design, including static strength, fatigue strength and crashworthiness, are compared between US and EN standards to specify the general difference as well as the influence on the carbody design, such as material distribution, structure development, which could provide valuable reference for researchers and engineers in the rail vehicle industry to define and design new products more efficiently across different country’s rail standards.
在经济全球化的背景下,越来越多的汽车制造商不仅向国内市场供应轨道车辆,而且积极参与国际项目竞标,产品销往世界各地。世界各国的轨道车辆设计标准差异很大。以车体系统为例,目前流行的标准有欧洲标准体系(EN)、英国标准GM/ rt2100、国际铁路联盟(UIC)标准体系、美国标准体系(AAR/APTA/ASME)和日本标准体系(JIS)。此外,一些国家的标准可能会根据当地的条件和文化有特殊的要求。这些不同的标准必然会提出不同的车体设计要求。在上述标准中,EN和US标准适用于欧洲、中国和美国这三个世界上最大的轨道车辆市场。本文将介绍世界主流轨道车辆标准的历史和特点,分析标准与车辆设计的关系。分别选取轻轨车辆(LRV)、地铁和通勤轨道车辆(多层级车辆)作为典型案例,对美国标准和EN标准进行解读和应用。通过对美欧标准对车体设计的静强度、疲劳强度、耐撞性等3大要求进行比较,阐明二者在材料分布、结构发展等方面的一般差异以及对车体设计的影响,为轨道车辆行业的研究人员和工程师在不同国家的轨道标准下更高效地定义和设计新产品提供有价值的参考。
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引用次数: 0
Effect of Weather on the Performance of Autonomous Vehicle LiDAR Sensors 天气对自动驾驶汽车激光雷达传感器性能的影响
Pub Date : 2021-11-01 DOI: 10.1115/imece2021-73770
J. Abdo, Spencer Hamblin, Genshe Chen
Given the significant technological advances over the past few years, autonomous vehicles are gradually entering the industrialization stage. Light detection and ranging (LiDAR) sensors are seeing increased use in autonomous vehicles. However, the final implementation of the technology remains undetermined because major automotive manufacturers have just started selecting providers for data-collection units that can be introduced in commercial vehicles. Autonomous driving tests are, up to now, handled mostly in sunny environments, such as California or Texas. However, the quality of the detection under fog, rain and snow, especially if they are extreme, becomes severely degraded, especially regarding range. In this work the performance of LiDAR sensors under adverse weather conditions and the effects of LiDAR channels on object detection were investigated. Results showed that fog severely affected LiDAR performance. Rain also had a slight effect on performance, but snow did not affect LiDAR performance. Results also showed that both dense fog and heavy rain affected object and operating range detection by LiDAR sensors.
鉴于过去几年的重大技术进步,自动驾驶汽车正在逐步进入工业化阶段。光探测和测距(LiDAR)传感器在自动驾驶汽车中的应用越来越多。然而,该技术的最终实施仍未确定,因为主要汽车制造商刚刚开始选择可用于商用车的数据收集单元的供应商。到目前为止,自动驾驶测试主要是在阳光充足的环境中进行的,比如加州或德克萨斯州。然而,在雾、雨和雪的情况下,特别是极端天气下,探测质量会严重下降,尤其是在距离方面。本文研究了激光雷达传感器在恶劣天气条件下的性能以及激光雷达通道对目标探测的影响。结果表明,雾严重影响了激光雷达的性能。降雨对性能也有轻微影响,但降雪不影响激光雷达的性能。结果还表明,浓雾和大雨都会影响激光雷达对目标和工作距离的探测。
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引用次数: 0
Prognostic Health Monitoring Method for Thermal Fatigue Failure of Power Modules Based on Finite Element Method-Based Lagrangian Neural Networks 基于有限元拉格朗日神经网络的电源模块热疲劳失效预估健康监测方法
Pub Date : 2021-11-01 DOI: 10.1115/imece2021-70783
A. Kano, T. Monda, Tomoyuki Suzuki, Hideaki Uehara, T. Fumikura, K. Hirohata
Prognostic health monitoring technologies for power electronic systems assess their performance degradation, load histories, and degrees of fatigue in order to increase maintenance effectiveness, reliability design methods, and equipment availability under conditions of actual use. To improve reliability and reduce downtime, prediction of reliability in terms of thermal fatigue life under field conditions is important, as is the use of load and health monitoring data from the field in cases of performance degradation during use, maintenance, and field failure. The fatigue life of solder joints is also affected by whether the load history waveform is symmetric or asymmetric. In this paper, we propose a novel health monitoring method for thermal fatigue failure corresponding to time-dependent inelastic strain response, such as in asymmetric cycles, by use of a surrogate model obtained by a finite element method-based thermal stress simulation. We applied this method to an insulated-gate bipolar transistor power module capable of monitoring module temperature, electrical performance, and number of revolutions of the cooling fan. With the proposed method, inelastic strain cycles and thermal fatigue life distribution of solder joints could be estimated from their temperature monitoring history. The method was judged to be useful for assessing thermal load histories and estimating thermal fatigue life in prognostic health monitoring.
电力电子系统的预测健康监测技术评估其性能退化、负载历史和疲劳程度,以提高维护效率、可靠性设计方法和设备在实际使用条件下的可用性。为了提高可靠性和减少停机时间,在现场条件下根据热疲劳寿命进行可靠性预测非常重要,在使用、维护和现场故障期间性能下降的情况下,使用现场的负载和健康监测数据也很重要。负载历史波形是对称的还是不对称的,也会影响焊点的疲劳寿命。在本文中,我们提出了一种新的健康监测方法,用于热疲劳失效对应于时间相关的非弹性应变响应,如在非对称循环中,通过使用基于有限元法的热应力模拟获得的替代模型。我们将这种方法应用于一个绝缘栅双极晶体管功率模块,该模块能够监测模块温度、电气性能和冷却风扇的转数。利用该方法,可以根据焊点的温度监测历史估计其非弹性应变循环和热疲劳寿命分布。该方法可用于评估热负荷历史和预估热疲劳寿命。
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引用次数: 0
Increased Vehicle Intrusion as a Result of Vehicle Weight 车辆重量增加导致车辆入侵
Pub Date : 2021-11-01 DOI: 10.1115/imece2021-71294
Lauren Eichaker, Cameron Trepeck, M. Arnett, H. F. Chen, J. Wiechel, D. Guenther
Vehicle accidents remain a leading contribution to accidental deaths in the United States. Recently, there has been increased interest on how differences in cargo loading affect crash kinematics. This paper demonstrates that at a particular speed, increases in the vehicle cargo weight can influence the magnitude of the vehicle deformation. Larger deformations may involve greater intrusion into the occupant space. This increased intrusion may adversely affect the injury potential for the occupant by reducing survivable space and overcoming safety features. Additionally, an accident reconstructionist may need to consider the difference in cargo loading and distribution when calculating specific accident characteristics in their analyses. For example, the kinetic energy change between loaded and unloaded conditions is a feature of interest during vehicle collisions. These concepts were validated using Engineering Dynamic Company’s (EDC) Human, Vehicle, Environment (HVE) accident reconstruction software. The HVE analysis included simulating impacts of vehicles with varying cargo loads; HVE was also used to visualize the concepts described above. The case studies will have approximately similar BEV’s, crash speeds and other vehicle characteristics.
在美国,交通事故仍然是造成意外死亡的主要原因。最近,人们对货物装载差异如何影响碰撞运动学的研究越来越感兴趣。本文论证了在一定速度下,车辆载货重量的增加会影响车辆变形的大小。较大的变形可能涉及更大的侵入占用空间。这种增加的侵入可能会减少乘员的生存空间和克服安全特性,从而对乘员的潜在伤害产生不利影响。此外,事故再现学家在分析计算特定事故特征时,可能需要考虑货物装载和分布的差异。例如,在车辆碰撞过程中,加载和卸载状态之间的动能变化是一个有趣的特征。这些概念使用Engineering Dynamic Company (EDC)的人、车、环境(HVE)事故重建软件进行了验证。HVE分析包括模拟不同载货车辆的碰撞;HVE还用于将上述概念可视化。案例研究将具有大致相似的BEV,碰撞速度和其他车辆特性。
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引用次数: 0
Mechanical Design and Development of a Suborbital Payload for Real-Time Data Acquisition and Structural Health Monitoring 用于实时数据采集和结构健康监测的亚轨道有效载荷的机械设计与开发
Pub Date : 2021-11-01 DOI: 10.1115/imece2021-71881
Dillon Cvetic-Thomas, Amy Tattershall, E. Jackson, Dane Robergs, Funmilola Nwokocha, Andrei N. Zagrai
Real-time data acquisition and structural health monitoring (SHM) are in any aerospace black box. To facilitate the development of such technologies, test payload architectures must be designed to safely deliver experimental components to the environments they are expected to perform in. The purpose of this project was to design, analyze, assemble, and launch a payload enclosure system as part of a collaborative experiment involving SHM by New Mexico Tech and distributed data acquisition by Immortal Data Inc. Particular attention was given to the integration of the hardware pertaining to the SHM experiment. This experiment monitors the condition of a cantilever beam throughout the flight using an electro-mechanical impedance method. The enclosure mount was designed to tolerate the vibrational, thermal, and g-loads experience in suborbital flight. With these criteria in mind, ULTEM 1010, an industrial strength 3D printing material, was chosen due to its significant yield strength and low density when compared to other 3D printing material and aluminum candidates. To determine whether or not the tolerances and requirements are sufficiently met, finite element analysis of the payload structure was performed in COMSOL Multiphysics and Solidworks. Stresses due to acceleration loads, de-spinning events, and ground impact were evaluated and safety factors were determined. To enable the electro-mechanical impedance diagnostics, a thin piezoelectric wafer sensor was bonded to the beam and connected to a miniaturized impedance analyzer. This system allowed for local storage of the electro-mechanical impedance data. Validation of this experimental setup was performed in laboratory conditions in which the impedance of the beam was measured in several frequency bands. Based on dynamic characteristics of the beam, low frequency bandwidth was selected for impedance analysis. Numerical studies confirm the enclosure design’s validity and the possibility of electro-mechanical impedance diagnostics of the payload.
实时数据采集和结构健康监测(SHM)是在任何航空航天黑匣子。为了促进这类技术的发展,测试有效载荷架构必须被设计成安全地将实验组件交付到它们预期执行的环境中。该项目的目的是设计、分析、组装和发射一个有效载荷外壳系统,作为新墨西哥技术公司的SHM和不朽数据公司的分布式数据采集合作实验的一部分。特别注意到与SHM实验有关的硬件的集成。本实验采用机电阻抗法监测悬臂梁在整个飞行过程中的状态。外壳安装被设计为能够承受亚轨道飞行中的振动、热和g载荷。考虑到这些标准,与其他3D打印材料和铝合金相比,选择了工业强度3D打印材料ULTEM 1010,因为它具有显着的屈服强度和低密度。为了确定是否充分满足公差和要求,在COMSOL Multiphysics和Solidworks中对载荷结构进行了有限元分析。对加速载荷、脱旋事件和地面撞击引起的应力进行了评估,并确定了安全系数。为了进行机电阻抗诊断,将一个薄压电晶片传感器粘接在梁上,并连接到一个小型化的阻抗分析仪。该系统允许本地存储机电阻抗数据。该实验装置的验证是在实验室条件下进行的,其中波束的阻抗在几个频带中测量。基于波束的动态特性,选择低频带宽进行阻抗分析。数值研究证实了外壳设计的有效性和有效载荷机电阻抗诊断的可能性。
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引用次数: 0
Nuclear Power: On PRA and Protective System Maintenance 核电:PRA与防护系统维护
Pub Date : 2021-11-01 DOI: 10.1115/imece2021-73035
E. Kee, M. Wortman
The processes used in managing protective system equipment failures in the commercial nuclear power setting are reviewed. We assert that efficacy of protection is governed by maintenance policy that includes system modification, maintenance inter-arrivals as a function of time, and upset inter-arrivals as a function of time; we further assert that such a maintenance policy is the one used in nuclear power plant protective systems. Observations described in this article bear on the impact of time-dependent activities, associated with maintenance policy, as they relate to endogenous and exogenous upset inter-arrival times. We describe why methods evaluating maintenance policy reliant on combinatorial logic, such as Probabilistic Risk Assessment (PRA), fault trees, or event trees, may lead to ineffective maintenance policy decision-making for protective system efficacy, and we show why this is true. Recommendations for maintaining effective protections, and connections to engineering maintenance practice and regulations are made based on the implications that come from our observations. The importance of the issues described is that relationship of design, maintenance, and repair policies must be properly understood and taken into account by process owners, operators, and investors as well as regulators, who manage protections in hazardous processes.
在商业核电设置中用于管理保护系统设备故障的过程进行了审查。我们断言,保护的有效性受维护政策的支配,该政策包括系统修改、维护间隔到达作为时间的函数和破坏间隔到达作为时间的函数;我们进一步断言,这种维护政策是在核电站保护系统中使用的政策。本文中描述的观察结果涉及与维护政策相关的时间依赖性活动的影响,因为它们与内源性和外源性的到达间隔时间有关。我们描述了为什么评估维护策略的方法依赖于组合逻辑,如概率风险评估(PRA)、故障树或事件树,可能导致对保护系统有效性的无效维护策略决策,并说明了为什么这是正确的。维护有效保护的建议,以及与工程维护实践和法规的联系是基于我们观察到的影响而提出的。所描述的问题的重要性在于,过程所有者、操作员、投资者以及管理危险过程保护的管理者必须正确理解和考虑设计、维护和维修策略之间的关系。
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引用次数: 0
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