The objective of this paper is to use two-parameter fracture mechanics to adjust a material J-R resistance curve (i.e. toughness) from the test specimen geometry to the cracked component geometry. As most plant equipment is designed and operated on the “upper shelf”, a ductile tearing analysis may give a more realistic assessment of flaw tolerance. In most cases, tearing curves are derived from specimen geometries that ensure a high degree of constraint, e.g., SENB and CT Therefore, there can be significant benefit in accounting for constraint differences between the specimen geometry and the component geometry. In one-parameter fracture mechanics a single parameter, K or J-integral, is sufficient to characterize the crack front stresses. When geometry dependent effects are observed, two-parameter fracture mechanics can be used to improve the characterization of the crack front stress, using T-stress, Q, or A2 constraint parameter. The A2 parameter was be used in this study. The usual J-R power-law equation has two coefficients to curve-fit the material data (ASTM E1820). The adjusted J-R curve coefficients are modified to be a function of the A2 constraint parameter. The measured J-R values and computed A2 constraint values are related by plotting the J-R test data versus the A2 values. The A2 constraint values are computed by comparing the HRR stress solution to the crack front stress results of the test specimen geometry using elastic-plastic FEA. Solving for the two J-R curve coefficients uses J values at two Δa crack extension values from the test data. A closed-form solution for the adjusted J-R coefficients uses the properties of natural logarithms. The solution shows the adjusted J-R exponent coefficient will be a constant value for a particular material and test specimen geometry, which simplifies the application of the adjusted J-R curve. A different test specimen geometry can be used to validate the adjusted J-R curve. Choosing another test specimen geometry, having a different A2 constraint value, can be used to obtain the adjusted J-R curve and compare it to the measured J-R curves. The geometry of the component is also expected to have a different A2 constraint compared to the material test specimen. The example examined here is an axial surface flaw in a pipe. The A2 constraint for an axial surface cracked pipe is computed and used to obtain an adjusted J-R curve. The adjusted J-R curve shows an increase in toughness for the pipe as compared to the CT measured value. The adjusted J-R curve can be used to assess flaw stability using the driving force method or a ductile tearing instability analysis.
{"title":"Adjusted J-R Toughness Curve for Pipes Using J-A2 Crack Constraint of CT Specimens and 3D Crack Meshes","authors":"G. Thorwald, K. Bagnoli","doi":"10.1115/pvp2019-93683","DOIUrl":"https://doi.org/10.1115/pvp2019-93683","url":null,"abstract":"\u0000 The objective of this paper is to use two-parameter fracture mechanics to adjust a material J-R resistance curve (i.e. toughness) from the test specimen geometry to the cracked component geometry. As most plant equipment is designed and operated on the “upper shelf”, a ductile tearing analysis may give a more realistic assessment of flaw tolerance. In most cases, tearing curves are derived from specimen geometries that ensure a high degree of constraint, e.g., SENB and CT Therefore, there can be significant benefit in accounting for constraint differences between the specimen geometry and the component geometry.\u0000 In one-parameter fracture mechanics a single parameter, K or J-integral, is sufficient to characterize the crack front stresses. When geometry dependent effects are observed, two-parameter fracture mechanics can be used to improve the characterization of the crack front stress, using T-stress, Q, or A2 constraint parameter. The A2 parameter was be used in this study.\u0000 The usual J-R power-law equation has two coefficients to curve-fit the material data (ASTM E1820). The adjusted J-R curve coefficients are modified to be a function of the A2 constraint parameter. The measured J-R values and computed A2 constraint values are related by plotting the J-R test data versus the A2 values. The A2 constraint values are computed by comparing the HRR stress solution to the crack front stress results of the test specimen geometry using elastic-plastic FEA. Solving for the two J-R curve coefficients uses J values at two Δa crack extension values from the test data. A closed-form solution for the adjusted J-R coefficients uses the properties of natural logarithms. The solution shows the adjusted J-R exponent coefficient will be a constant value for a particular material and test specimen geometry, which simplifies the application of the adjusted J-R curve.\u0000 A different test specimen geometry can be used to validate the adjusted J-R curve. Choosing another test specimen geometry, having a different A2 constraint value, can be used to obtain the adjusted J-R curve and compare it to the measured J-R curves.\u0000 The geometry of the component is also expected to have a different A2 constraint compared to the material test specimen. The example examined here is an axial surface flaw in a pipe. The A2 constraint for an axial surface cracked pipe is computed and used to obtain an adjusted J-R curve. The adjusted J-R curve shows an increase in toughness for the pipe as compared to the CT measured value. The adjusted J-R curve can be used to assess flaw stability using the driving force method or a ductile tearing instability analysis.","PeriodicalId":150804,"journal":{"name":"Volume 3: Design and Analysis","volume":"83 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"126179705","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The pressure surge in pipes due to change in operating conditions exerts an axial load on elbows proportional to the change in momentum of fluid and unbalanced pressure forces. The response of piping structure to such load needs the full time history analysis in three dimensional spaces which is cumbersome process due to high computing memory requirements and long simulation time. In present work it has been shown that using Rayleigh energy balance for each elbow-load configuration, the system can be reduced to equivalent 1D spring mass system and the response can be estimated by solving 1D equation of motion. Then it has been recommended to simulate the response of each elbow which gives good approximation of dynamic amplification of displacement also called as Dynamic Load Factor (DLF). These dynamic load factors for each elbow can be used for the interaction of forces using static equivalent response in 3D space. This approach is pseudo static equivalent analysis where the load amplifications factors DLF are estimated from the dynamic force profile and system response in one-dimensional space. An algorithm is developed for the above explained process. Most of the engineers are using the DLF = 2 for the load estimation due to absence of method to estimate the dynamic load factor. The approach was proposed by Goodling in 1989 and still widely followed in the industry. The present paper discusses uncertainty and inaccuracy involved in performing approximate analysis and shows the significance and need of performing full force time history analysis. The proposed method shows very good agreement with the time consuming 3D full force time history results. There are also limitations for the proposed method. As the spring mass system is simulated with dimensional reduction to single frequency domain, the pipe supports and guides should be properly placed before applying the present approach. It has been shown that with proper support configuration, this simplified approach yields very good approximation of surge load on pipes with reduced time.
{"title":"Pressure Surge Load Estimation on Pipes With Dimensional Reduction and Rayleigh Energy Method","authors":"A. Seena, Juyoul Kim","doi":"10.1115/pvp2019-93704","DOIUrl":"https://doi.org/10.1115/pvp2019-93704","url":null,"abstract":"\u0000 The pressure surge in pipes due to change in operating conditions exerts an axial load on elbows proportional to the change in momentum of fluid and unbalanced pressure forces. The response of piping structure to such load needs the full time history analysis in three dimensional spaces which is cumbersome process due to high computing memory requirements and long simulation time. In present work it has been shown that using Rayleigh energy balance for each elbow-load configuration, the system can be reduced to equivalent 1D spring mass system and the response can be estimated by solving 1D equation of motion. Then it has been recommended to simulate the response of each elbow which gives good approximation of dynamic amplification of displacement also called as Dynamic Load Factor (DLF). These dynamic load factors for each elbow can be used for the interaction of forces using static equivalent response in 3D space. This approach is pseudo static equivalent analysis where the load amplifications factors DLF are estimated from the dynamic force profile and system response in one-dimensional space. An algorithm is developed for the above explained process. Most of the engineers are using the DLF = 2 for the load estimation due to absence of method to estimate the dynamic load factor. The approach was proposed by Goodling in 1989 and still widely followed in the industry. The present paper discusses uncertainty and inaccuracy involved in performing approximate analysis and shows the significance and need of performing full force time history analysis. The proposed method shows very good agreement with the time consuming 3D full force time history results. There are also limitations for the proposed method. As the spring mass system is simulated with dimensional reduction to single frequency domain, the pipe supports and guides should be properly placed before applying the present approach. It has been shown that with proper support configuration, this simplified approach yields very good approximation of surge load on pipes with reduced time.","PeriodicalId":150804,"journal":{"name":"Volume 3: Design and Analysis","volume":"39 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"127138114","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
N. Kasahara, T. Wakai, Izumi Nakamura, Takuya Sato
For safety improvement after Fukushima daiichi nuclear power plant accident, mitigation of accident consequence for Beyond Design Basis Events (BDBE) has become important. Authors propose application of fracture control concept for mitigation of accident consequence of nuclear plants as follows. In the case of reactor vessels under high temperature and pressure conditions, small cracks from local failure will release internal pressure and can avoid a large scale ductile fracture of general portions. For piping under excessive earthquake, repeated elastic-plastic deformation and ratchet deformation dissipate vibration energy and reduce input energy from floor. They can prevent collapse of piping systems or break of pipe wall. Strength of pipe supports can be designed lower than pipe itself. Controlling the failure of supports would lead to plastic deformation without the break. The ratio of the frequency of seismic loading to the natural frequency of the piping system would also affect the failure behavior of piping systems. This paper describes research plan and progress to realize fracture control of nuclear components. The first step is clarification of actual failure modes and their mechanisms. Next step is development of relative strength evaluation method among failure modes. The third step is proposals of failure control methods. One of example is a vessel under high pressure and high temperature loadings. Another example is pipe under excessive earthquake.
{"title":"Research Plan and Progress to Realize Fracture Control of Nuclear Components","authors":"N. Kasahara, T. Wakai, Izumi Nakamura, Takuya Sato","doi":"10.1115/pvp2019-93545","DOIUrl":"https://doi.org/10.1115/pvp2019-93545","url":null,"abstract":"\u0000 For safety improvement after Fukushima daiichi nuclear power plant accident, mitigation of accident consequence for Beyond Design Basis Events (BDBE) has become important. Authors propose application of fracture control concept for mitigation of accident consequence of nuclear plants as follows.\u0000 In the case of reactor vessels under high temperature and pressure conditions, small cracks from local failure will release internal pressure and can avoid a large scale ductile fracture of general portions.\u0000 For piping under excessive earthquake, repeated elastic-plastic deformation and ratchet deformation dissipate vibration energy and reduce input energy from floor. They can prevent collapse of piping systems or break of pipe wall. Strength of pipe supports can be designed lower than pipe itself. Controlling the failure of supports would lead to plastic deformation without the break. The ratio of the frequency of seismic loading to the natural frequency of the piping system would also affect the failure behavior of piping systems.\u0000 This paper describes research plan and progress to realize fracture control of nuclear components.\u0000 The first step is clarification of actual failure modes and their mechanisms.\u0000 Next step is development of relative strength evaluation method among failure modes.\u0000 The third step is proposals of failure control methods. One of example is a vessel under high pressure and high temperature loadings. Another example is pipe under excessive earthquake.","PeriodicalId":150804,"journal":{"name":"Volume 3: Design and Analysis","volume":"10 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125182391","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jia Li, O. Ancelet, Alexandre Double, S. Chapuliot
An analysis of fatigue crack growth is required for large cast components to evaluate the possible defect evolution during the service life. These components are subjected to both mechanical loading and thermal loading. Due to their high thickness, temperature variations through the thickness can be significant. Thus, a conventional elastic analysis of fatigue crack propagation could be over conservative. In order to take into account the effect of plasticity, the ΔJ approach of fatigue crack propagation evaluation is implemented in FE software SYSTUS [9]. The quarter of cycle method [11] (or twice-yield method in ASME code) will be used in this work to calculate ΔJ values under both thermal transient and mechanical loadings. Two strategies will be proposed to create the virtual monotonically increasing loading in 3D elastic–plastic FE calculations. The result in terms of numerical scheme will be validated by comparing with FE software CAST3M [10] and the RSE-M [3] simplified ΔKcp method.
{"title":"Evaluation of Fatigue Crack Propagation by ΔJ Approach","authors":"Jia Li, O. Ancelet, Alexandre Double, S. Chapuliot","doi":"10.1115/pvp2019-93555","DOIUrl":"https://doi.org/10.1115/pvp2019-93555","url":null,"abstract":"\u0000 An analysis of fatigue crack growth is required for large cast components to evaluate the possible defect evolution during the service life. These components are subjected to both mechanical loading and thermal loading. Due to their high thickness, temperature variations through the thickness can be significant. Thus, a conventional elastic analysis of fatigue crack propagation could be over conservative.\u0000 In order to take into account the effect of plasticity, the ΔJ approach of fatigue crack propagation evaluation is implemented in FE software SYSTUS [9]. The quarter of cycle method [11] (or twice-yield method in ASME code) will be used in this work to calculate ΔJ values under both thermal transient and mechanical loadings. Two strategies will be proposed to create the virtual monotonically increasing loading in 3D elastic–plastic FE calculations. The result in terms of numerical scheme will be validated by comparing with FE software CAST3M [10] and the RSE-M [3] simplified ΔKcp method.","PeriodicalId":150804,"journal":{"name":"Volume 3: Design and Analysis","volume":"9 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"127459578","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
In recent years, with the rapid development of solar thermal power technology in China, the key equipment molten salt storage tank is widely used. Instability is the primary failure mode for these large thin-walled structures. Thus, stability design for the molten salt storage tanks is significant. In this paper, the elastic and elastic-plastic buckling analyses of a spherical latticed shell are carried out with whole process load-deformation method considering geometric and material non-linearity. The critical buckling loads of these two analysis types are obtained from the load-deformation curve. Comparison between spherical latticed shells with channel beam and I-section beam is presented. The modeling method of finite element model for buckling analysis of latticed shell is discussed. This may provide a reference to the stability design of large scale storage tank.
{"title":"Elastic-Plastic Buckling Analysis of Spherical Latticed Shell of Large Scale Molten Salt Storage Tank","authors":"Tang Hui, Shi Qianyu, Wang Zhijian, Li-Li Qi","doi":"10.1115/pvp2019-93067","DOIUrl":"https://doi.org/10.1115/pvp2019-93067","url":null,"abstract":"\u0000 In recent years, with the rapid development of solar thermal power technology in China, the key equipment molten salt storage tank is widely used. Instability is the primary failure mode for these large thin-walled structures. Thus, stability design for the molten salt storage tanks is significant. In this paper, the elastic and elastic-plastic buckling analyses of a spherical latticed shell are carried out with whole process load-deformation method considering geometric and material non-linearity. The critical buckling loads of these two analysis types are obtained from the load-deformation curve. Comparison between spherical latticed shells with channel beam and I-section beam is presented. The modeling method of finite element model for buckling analysis of latticed shell is discussed. This may provide a reference to the stability design of large scale storage tank.","PeriodicalId":150804,"journal":{"name":"Volume 3: Design and Analysis","volume":"4 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132516897","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The electric potential drop (EPD) method is a laboratory technique to monitor the initiation and the propagation of a crack, mainly in the field of fatigue research. It can also be used in fracture experiments, involving plasticity and large deformations. The size of a crack in a metallic member is predicted by applying a constant d.c. (direct current) or a.c. (alternating current) to the member and by measuring an increase in electric resistance due to the crack. Practically, several pairs of probes are attached to the specimen crossing over the crack and the voltage drop is measured periodically along the test. The main difficulty is to correlate the EPD changes to the crack extension. Thanks to the analogy between the thermal conduction problem and the electrical conduction problem, a classical thermo-mechanical finite element solver can be used to predict the EPD along a crack, given the electrical resistivity of the material, the current intensity and the geometry of the structure and of the crack. This technique works well for fatigue studies, where the structure remains elastic and whose shape is unchanged. However, in fracture experiments, the change in geometry and the possible effect of the plastic strain on electrical resistivity make the problem much more complex. The paper presents the principle of the EPD method, a work on the effect of the plastic strain on the electrical resistivity, FE computations for the elastic case (for fatigue pre-cracking) and for the plastic case (for ductile tearing experiments). Several practical applications will be presented on various metallic materials.
{"title":"Electric Potential Drop Method for Evaluating Crack Initiation and Crack Propagation: The Help of FE Simulation","authors":"P. L. Delliou","doi":"10.1115/pvp2019-93144","DOIUrl":"https://doi.org/10.1115/pvp2019-93144","url":null,"abstract":"\u0000 The electric potential drop (EPD) method is a laboratory technique to monitor the initiation and the propagation of a crack, mainly in the field of fatigue research. It can also be used in fracture experiments, involving plasticity and large deformations. The size of a crack in a metallic member is predicted by applying a constant d.c. (direct current) or a.c. (alternating current) to the member and by measuring an increase in electric resistance due to the crack. Practically, several pairs of probes are attached to the specimen crossing over the crack and the voltage drop is measured periodically along the test. The main difficulty is to correlate the EPD changes to the crack extension.\u0000 Thanks to the analogy between the thermal conduction problem and the electrical conduction problem, a classical thermo-mechanical finite element solver can be used to predict the EPD along a crack, given the electrical resistivity of the material, the current intensity and the geometry of the structure and of the crack. This technique works well for fatigue studies, where the structure remains elastic and whose shape is unchanged. However, in fracture experiments, the change in geometry and the possible effect of the plastic strain on electrical resistivity make the problem much more complex.\u0000 The paper presents the principle of the EPD method, a work on the effect of the plastic strain on the electrical resistivity, FE computations for the elastic case (for fatigue pre-cracking) and for the plastic case (for ductile tearing experiments). Several practical applications will be presented on various metallic materials.","PeriodicalId":150804,"journal":{"name":"Volume 3: Design and Analysis","volume":"74 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132520560","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A nonstandard flanged and dished head is frequently used in the horizontal storage tank for quick and full access to the internal in oil and gas industry. The head is forged into an elliptical shape with a flat edge at its peripheral. The flat edge serves as a flange while the other mating half coming from the tank shell. The flange pair is installed within a C-shaped clamp and secured by compression bolts at its head side. A gasket is sandwiched between the mating surfaces of the flange pair to provide proper seal. While the head can be removed easily by unscrewing the compression bolts, this disintegrated structure does increase the complexity in component design and unique requirement for installation. The bolt compression load not only affects the pressure capacity of the storage tank, but also governs the stresses in flange pair and C-clamp. In this study, the flanged and dished head assembly has been modeled and analyzed by finite element method for stresses and gasket seal performance subject to installation and operation loads. Both elastic and elastic-plastic analysis has been performed. The tightening force of the bolts is examined against component stresses and gasket seal performance. Optimized bolt load is recommended based on acceptance criteria for stresses and leakage prevention.
{"title":"Analysis of a Flanged and Dished Head Assembly Used in a Horizontal Storage Tank","authors":"Mingxin Zhao","doi":"10.1115/pvp2019-93221","DOIUrl":"https://doi.org/10.1115/pvp2019-93221","url":null,"abstract":"\u0000 A nonstandard flanged and dished head is frequently used in the horizontal storage tank for quick and full access to the internal in oil and gas industry. The head is forged into an elliptical shape with a flat edge at its peripheral. The flat edge serves as a flange while the other mating half coming from the tank shell. The flange pair is installed within a C-shaped clamp and secured by compression bolts at its head side. A gasket is sandwiched between the mating surfaces of the flange pair to provide proper seal. While the head can be removed easily by unscrewing the compression bolts, this disintegrated structure does increase the complexity in component design and unique requirement for installation. The bolt compression load not only affects the pressure capacity of the storage tank, but also governs the stresses in flange pair and C-clamp. In this study, the flanged and dished head assembly has been modeled and analyzed by finite element method for stresses and gasket seal performance subject to installation and operation loads. Both elastic and elastic-plastic analysis has been performed. The tightening force of the bolts is examined against component stresses and gasket seal performance. Optimized bolt load is recommended based on acceptance criteria for stresses and leakage prevention.","PeriodicalId":150804,"journal":{"name":"Volume 3: Design and Analysis","volume":"9 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122187070","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yue Li, Yong Li, S. Hassanien, Chike Okoloekwe, S. Adeeb
Dents are one of the common integrity threats of long-distance transmission pipelines. The current CSA Z662 standard assesses dents based on the dent depth. However, the severity of dent features is a function of many factors. Most recently, numerical modeling via finite element analysis (FEA) has been utilized to assess dent severity, however the approach is computationally expensive. Recently, the authors’ research group developed a robust but much simplified analytical model to evaluate the strains in dented pipes based on the geometry of the deformed pipe. When the strain distribution predicted using the analytical model is benchmarked against the strains by nonlinear FEA they showed a good agreement with certain error. The procedure, however, predicts more conservative results in terms of the maximum equivalent plastic strain (PEEQ). In order to estimate the accuracy in the recently developed model, a series of nonlinear FEA pipe indentation simulations were conducted using the finite element analysis tool, ABAQUS and compared with the analytical prediction. This paper presents an application of a Bayesian machine learning method named Gaussian Process Regression (GPR) for the accuracy assessment of the developed analytical model for dent strain assessment, quantifying the error in comparison with the FEA in terms of the maximum PEEQ. The Gaussian Process (GP) model holds many advantages such as easy coding, prediction with probability interpretation, and self-adaptive acquisition of hyper-parameters. By varying the dent depth and the indenter radius, this paper provides a model that quantifies the error in the developed analytical model. The proposed model can be utilized to rapidly determine the severity of a dent along with the accuracy of the prediction. This analysis method can also serve as a reference for other analytical expressions.
{"title":"Application of Gaussian Process Regression for the Accuracy Assessment of a Three-Dimensional Strain-Based Model","authors":"Yue Li, Yong Li, S. Hassanien, Chike Okoloekwe, S. Adeeb","doi":"10.1115/pvp2019-94039","DOIUrl":"https://doi.org/10.1115/pvp2019-94039","url":null,"abstract":"\u0000 Dents are one of the common integrity threats of long-distance transmission pipelines. The current CSA Z662 standard assesses dents based on the dent depth. However, the severity of dent features is a function of many factors. Most recently, numerical modeling via finite element analysis (FEA) has been utilized to assess dent severity, however the approach is computationally expensive. Recently, the authors’ research group developed a robust but much simplified analytical model to evaluate the strains in dented pipes based on the geometry of the deformed pipe. When the strain distribution predicted using the analytical model is benchmarked against the strains by nonlinear FEA they showed a good agreement with certain error. The procedure, however, predicts more conservative results in terms of the maximum equivalent plastic strain (PEEQ). In order to estimate the accuracy in the recently developed model, a series of nonlinear FEA pipe indentation simulations were conducted using the finite element analysis tool, ABAQUS and compared with the analytical prediction.\u0000 This paper presents an application of a Bayesian machine learning method named Gaussian Process Regression (GPR) for the accuracy assessment of the developed analytical model for dent strain assessment, quantifying the error in comparison with the FEA in terms of the maximum PEEQ. The Gaussian Process (GP) model holds many advantages such as easy coding, prediction with probability interpretation, and self-adaptive acquisition of hyper-parameters.\u0000 By varying the dent depth and the indenter radius, this paper provides a model that quantifies the error in the developed analytical model. The proposed model can be utilized to rapidly determine the severity of a dent along with the accuracy of the prediction. This analysis method can also serve as a reference for other analytical expressions.","PeriodicalId":150804,"journal":{"name":"Volume 3: Design and Analysis","volume":"44 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115108796","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Influence of the mean stress on fatigue life was investigated for carbon steel. Uni-axial fatigue tests were conducted by stress and strain-controlled conditions at room temperature. The fatigue life was reduced by applying the mean stress for the same stress amplitude. The fatigue life exhibited better correlation with the strain range rather than the stress amplitude. Increase in strain range caused by applying the mean stress correlated well with the decrease in the fatigue life. It was assumed that the mean stress effect on the fatigue life was brought about by the change in crack growth rate caused by applying the mean stress. The mean stress enhanced crack mouth opening and accelerated the crack growth. The non-closure model, in which the crack mouth is assumed not to be closed even at the minimum peak stress, was proposed.
{"title":"Mean Stress Correction for Fatigue Life of Carbon Steel: Proposal of Non-Closure Model","authors":"M. Kamaya","doi":"10.1115/pvp2019-93253","DOIUrl":"https://doi.org/10.1115/pvp2019-93253","url":null,"abstract":"\u0000 Influence of the mean stress on fatigue life was investigated for carbon steel. Uni-axial fatigue tests were conducted by stress and strain-controlled conditions at room temperature. The fatigue life was reduced by applying the mean stress for the same stress amplitude. The fatigue life exhibited better correlation with the strain range rather than the stress amplitude. Increase in strain range caused by applying the mean stress correlated well with the decrease in the fatigue life. It was assumed that the mean stress effect on the fatigue life was brought about by the change in crack growth rate caused by applying the mean stress. The mean stress enhanced crack mouth opening and accelerated the crack growth. The non-closure model, in which the crack mouth is assumed not to be closed even at the minimum peak stress, was proposed.","PeriodicalId":150804,"journal":{"name":"Volume 3: Design and Analysis","volume":"370 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"114859492","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This study conducts failure tests using a simulated specimen to investigate the effect of thermal aging on the deformation and failure behaviors of system, structure, and components (SSCs) of nuclear power plants (NPPs) made of cast austenitic stainless steels (CASSs) under excessive seismic loads. Both unaged and thermally aged CF8A CASSs were used for the experiment, and the large cyclic loads in the form of displacement-control and load-control were applied at a quasi-static displacement rate. Displacement-controlled tests were performed at room temperature (RT) and 316°C and load-controlled tests were performed at RT. The results show that the deformation behaviors of aged CF8A CASS under both types of cyclic load are almost the same as those of unaged CF8A CASS. The thermal aging slightly promotes the failure of CF8A CASS under displacement-controlled cyclic loads, but the failure of specimen still occurs under the cyclic load levels several times higher than the load of the design basis earthquake. Under load-controlled cyclic loads, thermal aging retards the failure of CF8A CASS. Consequently, the thermal aging has no apparent negative effect on the deformation and failure behaviors of CASSs under large cyclic loads, even if it considerably changes the strength, ductility, and fracture toughness of CASSs.
{"title":"Effect of Thermal Aging on the Deformation and Failure Behaviors of Cast Austenitic Stainless Steels Under Excessive Cyclic Loads","authors":"Jin Weon Kim, Sang Eon Kim, Yun‐Jae Kim","doi":"10.1115/pvp2019-93969","DOIUrl":"https://doi.org/10.1115/pvp2019-93969","url":null,"abstract":"\u0000 This study conducts failure tests using a simulated specimen to investigate the effect of thermal aging on the deformation and failure behaviors of system, structure, and components (SSCs) of nuclear power plants (NPPs) made of cast austenitic stainless steels (CASSs) under excessive seismic loads. Both unaged and thermally aged CF8A CASSs were used for the experiment, and the large cyclic loads in the form of displacement-control and load-control were applied at a quasi-static displacement rate. Displacement-controlled tests were performed at room temperature (RT) and 316°C and load-controlled tests were performed at RT. The results show that the deformation behaviors of aged CF8A CASS under both types of cyclic load are almost the same as those of unaged CF8A CASS. The thermal aging slightly promotes the failure of CF8A CASS under displacement-controlled cyclic loads, but the failure of specimen still occurs under the cyclic load levels several times higher than the load of the design basis earthquake. Under load-controlled cyclic loads, thermal aging retards the failure of CF8A CASS. Consequently, the thermal aging has no apparent negative effect on the deformation and failure behaviors of CASSs under large cyclic loads, even if it considerably changes the strength, ductility, and fracture toughness of CASSs.","PeriodicalId":150804,"journal":{"name":"Volume 3: Design and Analysis","volume":"30 5 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2019-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"122870784","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}