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Predicting the effect of tool configuration during friction stir welding by cellular automata finite element analyses 用元胞自动机有限元方法预测搅拌摩擦焊接过程中刀具结构的影响
Pub Date : 2018-10-04 DOI: 10.1504/IJMR.2018.10011162
Y. Rajpoot, R. G. Narayanan, Sumitesh Das
The present work aims at selecting the pin geometry for single-sided friction stir welding of steel, and modelling the double-sided FSW process, both through cellular automata finite element analyses. Cellular automata cells are used to hold initial grain size of the base sheets. The stirring action during the process is not modelled physically. Instead the heat flux and strain-rate attained are incorporated by models. In the first objective, by developing heat flux models, strain-rate and strain models for different pin profiles, and the final grain size distribution across the weld zone is predicted. The final pin profile predicted from the present work is not the same used by authors in the existing literature, as observed from grain size prediction. In the second objective, during double-sided friction stir welding, the grain size predictions are agreeing well with the existing data. The efficiency of the approach for tool selection has been demonstrated successfully. [Submitted 8 December 2016; Accepted 5 December 2017]
本工作旨在通过元胞自动机有限元分析,选择单面钢搅拌摩擦焊接的销形结构,并对双面搅拌摩擦焊接过程进行建模。元胞自动机单元用于保持基片的初始粒度。搅拌过程中的搅拌作用没有进行物理模拟。相反,得到的热通量和应变率被纳入模型。在第一个目标中,通过建立不同销型的热流密度模型、应变率模型和应变模型,预测焊缝区域的最终晶粒尺寸分布。从晶粒尺寸预测中观察到,从目前的工作中预测的最终pin轮廓与现有文献中作者使用的不同。在第二个目标中,双面搅拌摩擦焊接时,晶粒尺寸的预测与现有数据吻合得很好。该方法在刀具选择上的有效性得到了成功的验证。[2016年12月8日提交;接受2017年12月5日]
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引用次数: 3
Prediction of the cutting forces in gear hobbing and the wear behaviour of the individual hob cutting teeth 预测滚齿过程中的切削力和单个滚刀切削齿的磨损行为
Pub Date : 2018-10-04 DOI: 10.1504/IJMR.2018.10011159
Mattias Svahn, Lars Vedmar, Carina Andersson
In this paper, a mathematical model is presented, by which the cutting forces in a gear hobbing process and the wear behaviour of the hob's all cutting teeth are predicted. The load on each individual hob cutting tooth varies heavily in the gear hobbing process. To predict the cutting force, and subsequently the tool wear, a detailed determination of the chip geometry is needed. The undeformed chip geometry is continuously determined by analytical differential description presented in previous research. In the model all cut chips are determined for the full production cycle of a gear blank, where the gear blank boundaries are considered. Considering the full production cycle is needed to get an understanding of the load the tool will experience and the wear behaviour of the hob teeth. [Submitted 17 January 2017; Accepted 24 November 2017]
本文建立了一个数学模型,通过该模型可以预测滚刀加工过程中的切削力和滚刀所有切削齿的磨损行为。在滚齿过程中,每个单独的滚刀切削齿的负荷变化很大。为了预测切削力,以及随后的刀具磨损,需要详细确定切屑的几何形状。在以往的研究中,采用解析微分描述法连续确定了未变形的切屑几何形状。在该模型中,所有的切屑被确定为一个齿轮毛坯的整个生产周期,其中齿轮毛坯边界被考虑。考虑到整个生产周期需要了解工具将经历的负载和滚刀齿的磨损行为。[2017年1月17日提交;接受2017年11月24日]
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引用次数: 0
New dispatching rules and due date assignment models for dynamic job shop scheduling problems 动态作业车间调度问题的新调度规则和交货期分配模型
Pub Date : 2018-10-04 DOI: 10.1504/IJMR.2018.10010721
Aydin Teymourifar, Gurkan Ozturk
In this paper, new due date assignment models and dispatching rules have been designed for the dynamic job shop scheduling problem. All of them have competitive results compared to the models from previous studies. The proposed dispatching rules have been evolved based on the modified and composite features of jobs. They have been compared with successful methods from the literature in a simulated environment. The simulation model has been validated by comparing the results with an analytical method. One of the rules has the best results in comparison with the other dispatching rules from the literature cited in this study. Another important matter which is considered in this paper is that the due date assignment model must be compatible with the used dispatching rule. Based on this approach, new due date assignment models are developed, which have the best results when combined with some dispatching rules. [Submitted 17 August 2016; Accepted 14 November 2017]
针对动态作业车间调度问题,设计了新的交货期分配模型和调度规则。与以往的研究模型相比,这些模型的结果都具有竞争力。提出的调度规则是根据作业的修改性和复合性特点进行改进的。在模拟环境中,将它们与文献中成功的方法进行了比较。通过与解析方法的比较,验证了仿真模型的正确性。其中一种调度规则与本文引用的其他调度规则相比效果最好。本文考虑的另一个重要问题是到期日分配模型必须与所使用的调度规则兼容。在此基础上,建立了新的截止日期分配模型,该模型与调度规则相结合,效果最好。[2016年8月17日提交;接受2017年11月14日]
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引用次数: 2
State space model for online monitoring selective laser melting process using data mining techniques 基于数据挖掘技术的选择性激光熔化过程在线监测状态空间模型
Pub Date : 2018-08-02 DOI: 10.1504/IJMR.2018.10010720
Zhehan Chen, Xiaohua Zhang, Ketai He
Selective laser melting (SLM) is one the most popular additive manufacturing technologies due to its ability to produce the complex parts. Online monitoring of the SLM process has been considered to be an effective approach to ensuring the safety of operations during the build and improve the part quality. Current researches largely focus on investigating the relationship between a single factor (such as temperature) and the process quality. In this paper, a systematic methodology for online monitoring the SLM process is a proposed, taking into consideration the relationships between multiple factors during melting, and their impact on the status of the devices and the parts being created. A framework of SLM process monitoring based on state space model is demonstrated, providing an integrated data structure for introducing data mining methods into SLM process online monitoring. The development of the state space model together with the parameters selection is described. [Submitted 12 February 2017; Accepted 21 November 2017]
选择性激光熔化(SLM)是一种最流行的增材制造技术,因为它能够生产复杂的零件。SLM过程的在线监测被认为是保证制造过程中操作安全和提高零件质量的有效方法。目前的研究主要集中在单一因素(如温度)与工艺质量之间的关系。本文提出了一种在线监测SLM过程的系统方法,该方法考虑了熔化过程中多个因素之间的关系,以及它们对设备和正在创建的部件状态的影响。提出了一种基于状态空间模型的SLM过程监控框架,为将数据挖掘方法引入SLM过程在线监控提供了一个完整的数据结构。描述了状态空间模型的建立和参数的选择。[2017年2月12日提交;接受2017年11月21日]
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引用次数: 1
Research on measurement of cutting area temperature and its prediction model 切削面积温度的测量及其预测模型研究
Pub Date : 2018-08-02 DOI: 10.1504/IJMR.2018.10010158
Yunxian Cui, Yi Liu, X. Wang, W. Ding, Qiuyu Liu
In this paper, the temperature measuring tool based on NiCr/NiSi thin film thermocouple is developed. 6,061 aluminium alloys is selected as the experiment object. Based on the cutting area temperat ...
本文研制了基于NiCr/NiSi薄膜热电偶的温度测量工具。选用6061铝合金作为实验对象。根据切割区域温度…
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引用次数: 2
Force and energy considerations on the face grinding of flat surfaces 平面磨削的力和能量考虑
Pub Date : 2018-08-02 DOI: 10.1504/IJMR.2018.10010159
E. Atzeni
Face grinding is a process that is capable of meeting both the productivity and flexibility demands of industry, with acceptable manufacturing costs. Efficient grinding is the result of an optimisation process that considers detailed knowledge of the interaction between a grinding wheel and the material of the workpiece, but which should also consider energy aspects. The face grinding process of flat surfaces has been analysed in this work through an experimental campaign, in an attempt to relate the grinding parameters to the forces and energy. Thus, a grinding apparatus was instrumented with a force measuring device in order to monitor the grinding forces applied during the removal of the material. The applied power and energy were also evaluated. The experimental results are discussed in this paper, and are related to the analytical relationships that were found to develop for the specific face grinding operation. [Submitted 12 March 2017; Accepted 7 October 2017]
面磨削是一种既能满足工业生产效率要求又能满足柔性要求,制造成本可接受的加工工艺。有效的磨削是优化过程的结果,该过程考虑了砂轮和工件材料之间相互作用的详细知识,但也应考虑能源方面。本文通过实验分析了平面的面磨削过程,试图将磨削参数与力和能量联系起来。因此,为了监测材料移除过程中施加的磨削力,在磨削装置上安装了力测量装置。并对应用功率和能量进行了评价。本文对实验结果进行了讨论,并与所发现的针对具体端面磨削操作发展的分析关系相关联。[2017年3月12日提交;接受2017年10月7日]
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引用次数: 0
Identification and prioritisation of managerial tools and techniques in impact on quality improvement 识别和优先考虑对质量改进有影响的管理工具和技术
Pub Date : 2018-08-02 DOI: 10.1504/IJMR.2018.10010157
Shahram Mirzaei Daryani, A. Amini
Knowing the mechanisms that allow organisations to detect environmental changes and being able to adapt and offer the proper response to them becomes especially relevant, because this knowledge might lead firms to attain a greater success by exploiting emerging opportunities and new sources of competitive advantages. Given the importance of organisational excellence and superior performance, this study aimed at the identification and prioritisation of managerial tools and techniques in impact on quality improvement. The statistical population consisted of management and industrial engineering professors of the Iranian universities and managers and experts of Urmia Tractor Manufacturing Company in the national context. First, by using the Delphi method and wrapping up experts' views 25 managerial tools and techniques were identified. Then by responding to the secondary questionnaire, experts prioritised the tools and techniques. Finally, to promote the quality of company's products and services, some strategies and guidelines are presented. [Submitted 25 April 2017; Accepted 7 October 2017]
了解允许组织检测环境变化并能够适应并提供适当响应的机制变得尤为重要,因为这种知识可能会导致公司通过利用新出现的机会和竞争优势的新来源获得更大的成功。鉴于组织卓越和卓越绩效的重要性,本研究旨在确定和优先考虑影响质量改进的管理工具和技术。统计人口包括伊朗大学的管理和工业工程教授以及全国Urmia拖拉机制造公司的管理人员和专家。首先,采用德尔菲法,总结专家意见,确定了25种管理工具和技术。然后,通过回答第二份问卷,专家们对工具和技术进行优先排序。最后,提出了提高企业产品和服务质量的策略和指导方针。[2017年4月25日提交;接受2017年10月7日]
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引用次数: 0
Comprehensive investigation on the mechanical properties of friction stir composite joint from polyethylene-polypropylene 聚乙烯-聚丙烯搅拌摩擦复合接头力学性能综合研究
Pub Date : 2018-08-02 DOI: 10.1504/IJMR.2018.10009143
Rezaeerad Mojtaba, M. Farahani, Omid Shapurgan
The widespread application of polymers has motivated researchers to improve their forming and joining processes. In this category, friction stir welding (FSW) proposed as an alternative for the traditional joining processes. In this paper, FSW with a threaded cylindrical tool was employed for dissimilar joining of sheets of polyethylene and polypropylene. In order to control the material flow, the used tool was equipped with a hot shoe. In the following, the influences of important process parameters such as tool rotation speed, tool traverse speed and tool tilt angle on the joint mechanical properties were investigated. In the optimum joining condition, composite welded joint with defect-free uniform microstructure, with strength equal to 99% of polyethylene and with higher elongation and hardness than the polyethylene was obtained. The optimum rotational speed equal to 1,860 rpm with the highest travel speed equal to 12.5 mm/min provide the welded joints with best mechanical properties. [Submitted 4 April 2017; Accepted 29 August 2017]
聚合物的广泛应用促使研究人员改进其成型和连接工艺。在这一类别中,搅拌摩擦焊(FSW)被提出作为传统连接工艺的替代方案。本文采用螺纹圆柱刀具的FSW对聚乙烯和聚丙烯板材进行了异种连接。为了控制物料流,使用的刀具配备了热靴。研究了刀具转速、刀具横移速度、刀具倾角等重要工艺参数对接头力学性能的影响。在最佳连接条件下,获得了组织均匀、无缺陷、强度相当于聚乙烯的99%、伸长率和硬度均高于聚乙烯的复合焊接接头。最佳转速为1860转/分钟,最高行程速度为12.5毫米/分钟,可使焊接接头具有最佳的机械性能。[2017年4月4日提交;接受2017年8月29日]
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引用次数: 0
The determination of instantaneous uncut chip thickness for non-uniform helix angle tools with complex tool path in ultrasonic milling process 复杂刀路非均匀螺旋角刀具超声铣削瞬时未切削切屑厚度的测定
Pub Date : 2018-07-25 DOI: 10.1504/IJMR.2018.10010160
Q. Guo, MingYang Zhang, Yan Jiang, Bo Zhao
Ultrasonic milling is used more and more common in fields such as aerospace, mould and so on. Whereas, there are few literatures studying the ultrasonic milling. In consequence, focus on one of important skills for the ultrasonic milling process, instantaneous uncut chip thickness (IUCT) model for the cutter with non-uniform helix angle and complex toolpaths, is built and then a calculation theory is introduced to compute the IUCT using a numerical method. Subsequently, two examples of the toolpath are taken to show the validity of the presented method, the first one is the line toolpath and the second one is circle. The results is shown that the method in this paper can compute the IUCT values for the complex tool path, also, the method in this paper can be used by the cutter with non-uniform helix angles. [Submitted 19 December 2016; Accepted 24 October 2017]
超声铣削在航空航天、模具等领域的应用越来越普遍。然而,研究超声铣削的文献很少。为此,针对超声铣削加工中的一项重要技术,建立了非均匀螺旋角复杂刀路刀具的瞬时切屑厚度模型,并引入了用数值方法计算瞬时切屑厚度的计算理论。最后,以直线和圆两种刀具轨迹为例,验证了所提方法的有效性。结果表明,本文方法可以计算复杂刀路的IUCT值,也适用于螺旋角不均匀的刀具。[2016年12月19日提交;接受2017年10月24日]
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引用次数: 0
An investigation on measurement and evaluation of tool wear based on 3D topography 基于三维形貌的刀具磨损测量与评价研究
Pub Date : 2018-07-25 DOI: 10.1504/IJMR.2018.10010161
D. Du, Jianfei Sun, Sen Yang, Wuyi Chen
Tool wear and its service life have great influence on machining quality, production efficiency and cost. Tool wear is a three-dimensional phenomenon accompanied by physical and chemical factors. However, the tool wear model and evaluation standard characterised by two dimension are still widely used today. In order to explore the use of three-dimensional topography to track the tool wear trend and measure the tool wear condition, relatively high speed cutting experiments were done for cutting three kinds of materials. Laser scanning confocal microscope was used to measure the worn tool topography at different cutting times. After that, the deficiency of two-dimensional indicators and validity of three-dimensional topography in evaluating tool wear were analysed. Besides, some improved tool wear evaluation methods were proposed. [Submitted 19 December 2016; Accepted 24 October 2017]
刀具磨损及其使用寿命对加工质量、生产效率和成本有很大影响。刀具磨损是一种伴随着物理和化学因素的三维现象。然而,以二维为特征的刀具磨损模型和评价标准至今仍被广泛使用。为了探索利用三维形貌跟踪刀具磨损趋势,测量刀具磨损状况,对三种材料进行了相对高速切削实验。采用激光扫描共聚焦显微镜测量了不同切削时间下刀具的磨损形貌。分析了二维指标在刀具磨损评价中的不足和三维形貌在刀具磨损评价中的有效性。此外,提出了一些改进的刀具磨损评价方法。[2016年12月19日提交;接受2017年10月24日]
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引用次数: 5
期刊
Int. J. Manuf. Res.
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