The present study aims to develop and evaluate in vitro and ex vivo topical formulations with internal nanostructures of liquid crystalline type, containing diglycerol monoisostearate as surfactant. Ketoprofen was selected as the model drug for encapsulation due to its favourable physicochemical properties for skin permeation. A reverse hexagonal liquid crystalline formulation and a hexosomes dispersion were prepared and compared. The formulations were characterized by cross-polarized light microscopy, small-angle X-ray scattering, dynamic light scattering, and cryo-transmission electron microscopy, confirming their internal hexagonal liquid crystalline organization. The hexosomes exhibited a mean hydrodynamic diameter of approximately 140 nm, with a low polydispersity index of 0.1. In vitro ketoprofen release using diffusion cells, as well as permeation across a synthetic membrane (Strat-M®) and excised human skin, were investigated. Drug release from the bulk liquid crystalline formulation was sustained over time, whereas the hexosomes dispersion exhibited a faster release profile and significantly enhanced skin delivery, with higher fluxes, permeability coefficients, and drug retention. Overall, the developed hexosomes demonstrated superior performance compared with the bulk hexagonal phase, suggesting their potential as efficient nanocarriers of ketoprofen for regional/topical delivery, which offers an innovative approach for managing chronic pain and inflammatory conditions.
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