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Low-cost Polyurethane Coating as Dielectric Component in Digital Microfluidics 低成本聚氨酯涂层作为数字微流体介质元件
IF 1.1 Pub Date : 2023-01-15 DOI: 10.24191/jmeche.v20i1.21082
E. N. Abdul Latip, L. Coudron, M. Tracey
Digital microfluidics (DMF) as a platform for precise handling of liquid droplets is a powerful tool but the affordability of the device has been one of the hindrances to its wide implementation. This paper reports the development of DMF devices using low-cost materials and simple deposition techniques specifically for the device dielectric component. Three commercial polyurethane coatings were investigated for their feasibility as the dielectric layer. The electrowetting behaviour of these materials was investigated by evaluating the change in contact angle with applied voltage of a water droplet sitting on the dielectric samples prepared using easy deposition methods such as spraying and spin coating. Devices were then fabricated using these materials to evaluate their capability to actuate droplets. Five types of polyurethane dielectric sample exhibited contact angle reversibility with hysteresis ranging between 4° to 25° after 250 VDC application. Droplet transportation back and forth across 8 electrodes at 180 VRMS has been demonstrated in a device made of one of the polyurethane coatings using a spraying technique. This result implies the potential of using polyurethane for future development of low-cost and disposable DMF devices.
数字微流体(DMF)作为精确处理液滴的平台是一个强大的工具,但设备的可负担性一直是其广泛实施的障碍之一。本文报道了采用低成本材料和简单沉积技术的DMF器件的发展,特别是针对器件的介电元件。研究了三种商用聚氨酯涂料作为介电层的可行性。利用喷雾和自旋镀膜等简单沉积方法制备的介电样品,通过测量水滴接触角随外加电压的变化来研究这些材料的电润湿行为。然后用这些材料制造设备来评估它们驱动液滴的能力。在250 VDC的作用下,5种类型的聚氨酯介电样品表现出接触角可逆性,迟滞在4°到25°之间。液滴在180 VRMS的8个电极上来回传输,已经在一个由聚氨酯涂层制成的装置中使用喷涂技术进行了演示。这一结果意味着使用聚氨酯在未来开发低成本和一次性DMF装置的潜力。
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引用次数: 0
The Effects of Beeswax Additions on the Structural, Thermal, Mechanical and Mass Loss Properties of Soy Wax Blends 蜂蜡添加量对大豆蜡共混物结构、热、力学和质量损失性能的影响
IF 1.1 Pub Date : 2023-01-15 DOI: 10.24191/jmeche.v20i1.21079
Sharifah Imihezri Syed Shaharuddin, Mohd Ashhar Mansor, M. Abdul Rashid, N. Shaffiar, Z. Ahmad
The typical of beeswax, dammar, rosin, paraffin, and microcrystalline wax. batik wax compositions used in Malaysia consist of various blends This study aims to characterize soy wax/beeswax blends’ structural, thermal, strength, and mass loss properties as potential alternative batik wax compositions. The Fourier transform infrared spectroscopy (FTIR) results showed that the additions of beeswax (wt%) into soy wax resulted in possible chemical interaction for the esters (C=O stretching and C-H bending vibrations), hydrocarbons (CH2 scissor formation), and cholestral esters (C=O stretching vibrations). The thermal profile obtained via differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) respectively revealed an increase in peak melting temperature and reduced thermal stability of the blends with further increments of beeswax. In addition, beeswax enhances the compression strength by 150% but did not have any significant impact on the modulus of the blends. E valuation of the mass loss test suggested that beeswax in the range of 40 wt% to 60 wt% can be considered as alternative batik resist material due to its moderate leaching tendency. Future works shall be conducted to evaluate the performance of these wax compositions against other batik wax criteria and the feasibility of printing these waxes using an in-house designed batik printer.
典型的蜂蜡、豆蜡、松香、石蜡和微晶蜡。马来西亚使用的蜡蜡成分包括各种混合物。本研究旨在描述大豆蜡/蜂蜡混合物的结构、热、强度和质量损失特性,作为潜在的替代蜡蜡成分。傅里叶变换红外光谱(FTIR)结果表明,蜂蜡(wt%)的加入可能导致酯(C=O拉伸振动和C- h弯曲振动)、碳氢化合物(CH2剪刀形形成)和胆甾酯(C=O拉伸振动)的化学相互作用。通过差示扫描量热法(DSC)和热重分析(TGA)分别获得的热剖面显示,随着蜂蜡用量的增加,共混物的峰值熔化温度升高,热稳定性降低。此外,蜂蜡的抗压强度提高了150%,但对共混物的模量没有显著影响。质量损失试验的E值表明,蜂蜡在40 wt%至60 wt%的范围内,由于其适度的浸出倾向,可以考虑作为抗蜡染材料的替代材料。未来的工作将根据其他蜡染蜡标准评估这些蜡成分的性能,以及使用内部设计的蜡染打印机打印这些蜡的可行性。
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引用次数: 0
Investigative Studies on Performance Behavior on an IDI diesel engine with a Geometrically Modified Swirl Chamber using Biodiesel Blends 生物柴油混合燃料涡流室几何修正型IDI柴油机性能研究
IF 1.1 Pub Date : 2023-01-15 DOI: 10.24191/jmeche.v20i1.21080
M. S, Ramakrishna N Hegde
In this experimental study, combustion, performance and emission characteristics of conventional swirl chamber (CSC) and geometrically modified swirl chamber (GMSC) of IDI diesel engines were studied. A GMSC was designed and fabricated in a separated engine head, for performance testing and comparison purpose. Biodiesel from chia seed oil was extracted by transesterification process and blended with diesel based on volumetric ratios of 5% to 25%, in steps of 10% increase. The performance and emission characteristics of biodiesel blends were compared with petroleum diesel using the CSC and GMSC. The result shows BTE of biodiesel blend BC05, BC15 and BC25 using the GMSC are 3.18%, 0.21% and 1.19% lesser compared to CSC 75% load. In-cylinder pressure of blends BC05, BC15 and BC25 are 66.3 bar, 59.04 bar and 54.34 bar with GMSC. BSFC of BC05, BC15 and BC25 with GMSC are 2.56%, 9.38% and 11.95% higher compared to diesel due to the low CV of biodiesel. NOx emissions for diesel, BC05, BC15 and BC25 are 9.47%, 18.41%, 6.98% and 1.67% respectively less at 75% load with GMSC compared to CSC. From the performance and emission characteristics blend B15 may be recommended as a promising substitute for petroleum diesel.
本试验研究了IDI柴油机常规涡流室(CSC)和几何改进涡流室(GMSC)的燃烧、性能和排放特性。在分离的发动机机头上设计并制造了一个GMSC,用于性能测试和比较。以奇亚籽油为原料,采用酯交换法提取生物柴油,以体积比为5% ~ 25%的比例,逐级增加10%与柴油混合。利用CSC和GMSC对生物柴油混合燃料的性能和排放特性与石油柴油进行了比较。结果表明,使用GMSC的生物柴油混合物BC05、BC15和BC25的BTE分别比CSC 75%负载低3.18%、0.21%和1.19%。混合料BC05、BC15和BC25的缸内压力分别为66.3 bar、59.04 bar和54.34 bar。由于生物柴油的CV较低,加GMSC的BC05、BC15和BC25的BSFC分别比柴油高2.56%、9.38%和11.95%。75%负荷时,柴油、BC05、BC15和BC25的NOx排放量分别比CSC低9.47%、18.41%、6.98%和1.67%。从性能和排放特性来看,混合燃料B15是一种很有前途的石油柴油替代品。
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引用次数: 0
Shielding Cosmic Ray Muon using Copper and Aluminium Sheets Composited with Polyethylene Sheets for a Better Protection 用铜铝片与聚乙烯片复合来屏蔽宇宙射线μ子
IF 1.1 Pub Date : 2023-01-15 DOI: 10.24191/jmeche.v20i1.21081
T. Gaaz, Malik N. Hawas
Muons are usually among the most common secondary cosmic ray particles on Earth's surface. Muon research has confirmed their occurrence in a variety of locales. It has been claimed that cosmic radiation in general, and muons in particular, have disastrous consequences on biological things and electrical components on Earth and in space. According to medical sources, cosmic rays have been linked to many ailments affecting people and other creatures. Because of these issues, cosmic ray shielding has become a crucial component of this and comparative studies. Muons emitted by cosmic rays were detected using a muon telescope made of coaxial Geiger-Muller (GM) tubes. This experiment was carried out within the muon lab of Universiti Kebangsaan Malaysia (UKM) in Malaysia to examine how the cosmic ray muon count fluctuates with the shielding of metals (Copper (Cu) and Aluminium (Al)) and polyethylene. The measured muon count for each metal sample was statistically analysed. Using both metals as shielding in this experiment revealed that adding additional Cu and Al sheets reduced the muon count. Generally, the numbers drop as the thickness increases. The results suggest that Cu outperforms Al in shielding efficacy (19% vs 16%). Because Cu has a more significant density than Al, the correlation coefficient R2 for Cu = 0.9372 is greater than R2 for Al = 0.6593, indicating that the trend for Cu is better than the trend for Al in this experiment. To study the shielding capabilities of the two composites, Al/PE and Cu/PE, ten sheets of Polyethylene (PE) were gradually put individually between the Al and Cu sheets. The results showed that PE sheets slightly increased cosmic ray shielding.
μ子通常是地球表面最常见的次级宇宙射线粒子之一。μ子的研究已经证实了它们在许多地方都存在。有人声称,总的来说,宇宙辐射,特别是介子,对地球和太空中的生物和电子元件有灾难性的后果。根据医学资料,宇宙射线与影响人类和其他生物的许多疾病有关。由于这些问题,宇宙射线屏蔽已成为这一研究和比较研究的重要组成部分。宇宙射线发射的μ子是用同轴盖革-穆勒(GM)管制成的μ子望远镜探测到的。这项实验是在马来西亚Kebangsaan Malaysia大学(UKM)的μ子实验室进行的,目的是研究宇宙射线μ子计数如何随着金属(铜(Cu)和铝(Al))和聚乙烯的屏蔽而波动。对每个金属样品的测量μ子计数进行统计分析。在实验中使用这两种金属作为屏蔽,发现添加额外的Cu和Al片可以减少μ子数量。一般来说,随着厚度的增加,数字会下降。结果表明,Cu的屏蔽效能优于Al (19% vs 16%)。由于Cu的密度比Al更显著,所以Cu = 0.9372的相关系数R2大于Al = 0.6593的相关系数R2,说明本实验中Cu的趋势好于Al的趋势。为了研究Al/PE和Cu/PE两种复合材料的屏蔽性能,在Al/PE和Cu/PE之间逐渐分别放置了10层聚乙烯(PE)。结果表明,PE板略有增加宇宙射线屏蔽。
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引用次数: 1
Computational Numerical Analysis of a Magnetic Flux Permanent Magnet with Different Shape for The Development of a Hybrid Generator 用于混合式发电机研制的不同形状永磁体的磁通计算数值分析
IF 1.1 Pub Date : 2023-01-15 DOI: 10.24191/jmeche.v20i1.21087
M. Bahari, M. Firdaus, Z. Mohamed, M. H. M.Ramli
A hybrid generator is one of the attempts to reduce carbon emissions in electricity generation, as it could replace the combustion system currently used in generator sets to generate electricity while increasing carbon emissions. In the hybrid generator system, Lenz's rule of electromagnetic induction is applied in reverse by using a relay to change the polarity of the solenoid coil's electric current. The permanent magnet in the solenoid coil generates mechanical energy (motion) and thereby moves the generator engine, since the permanent magnet is connected to the generator engine via the crankshaft. The objective of this study is to determine and compare the behaviour of N55, N52, N42, N42SH, and samarium-cobalt permanent magnets for the magnet system. The objective of this study is also to find a suitable permanent magnet for use in the magnet system to increase the power generation efficiency. A simple model is simulated to achieve the desired result, including magnetic flux density inside and around the magnets, magnetic field strength calculation, and applied force. The simulations and analysis are performed using ANSYS R19 software and finally all the data are recorded and compared to select the best magnet and develop a prototype. The permanent magnet inside the solenoid plays an important role in the hybrid generator and it is crucial to choose the suitable permanent magnet to increase the efficiency of power generation. From the data, Alliance N-55 permanent magnet has the highestmagnetic force of 131.57 N for 1 mm because it has significantly higher magnetic flux density, magnetic flux intensity and magnetic force.
混合发电机是减少发电中碳排放的一种尝试,因为它可以取代目前发电机组中使用的燃烧系统来发电,同时增加碳排放。在混合式发电机系统中,通过使用继电器来改变电磁线圈电流的极性,从而反过来应用Lenz电磁感应定律。电磁线圈中的永磁体产生机械能(运动),从而带动发电机发动机,因为永磁体通过曲轴与发电机发动机相连。本研究的目的是确定和比较磁铁系统中N55、N52、N42、N42SH和钐钴永磁体的行为。本研究的目的也是为了寻找合适的永磁体用于磁体系统,以提高发电效率。通过一个简单的模型进行仿真,得到了理想的结果,包括磁体内部和周围的磁通密度,磁场强度计算,以及施加的力。利用ANSYS R19软件进行仿真和分析,最后对所有数据进行记录和比较,以选择最佳磁体并制作原型。电磁阀内的永磁体在混合式发电机中起着重要的作用,选择合适的永磁体对提高发电效率至关重要。从数据上看,Alliance N-55永磁体的磁通量密度、磁通量强度和磁力都明显更高,在1mm处磁力最高,为131.57 N。
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引用次数: 0
Laser Powder Bed Fusion Process Optimization of AlSi10Mg Alloy Using Selective Laser Melting: Dynamic Performance of Fatigue Behaviour, Microstructure, Hardness and Density AlSi10Mg合金选择性激光熔化激光粉末床熔合工艺优化:疲劳行为、显微组织、硬度和密度动态性能
IF 1.1 Pub Date : 2023-01-15 DOI: 10.24191/jmeche.v20i1.21074
M. Nirish, R. Rajendra, Buschaiah Karolla
The quality of a selective laser melting (SLM) component depends on build orientation and layer thickness, which are directly influenced by processing parameters. The present research of layer-by-layer additive simulation before starting the SLM process has several advantages, such as saving time, cost, and material. In this main investigation, the dynamic performance of fatigue strength, density, and hardness of AlSi10Mg alloy was produced by the SLM-AM according to the design of experiments. The L9 orthogonal array of the Taguchi method was created to perform the experimental development process. Finally, the obtained optimal process parameter with the highest values of fatigue strength, density, and hardness was found at a laser power of 225 Watts, a scan speed of 500 mm/s, and a hatching distance of 100 μm. The experimental density result was achieved with a high density value of 99.6% (2.66 g/cm3) and a defect-free component and hardness of 126±5 HV. The future scope of this study will use optimal process parameters to find out mechanical properties for as built and preheated conditions for aerospace applications.
选择性激光熔化(SLM)组件的质量取决于构建方向和层厚,而这两个方向和层厚直接受到工艺参数的影响。目前在SLM工艺开始前进行逐层增材模拟的研究具有节省时间、成本和材料等优点。根据实验设计,利用SLM-AM对AlSi10Mg合金的疲劳强度、密度、硬度等动态性能进行了研究。建立了田口法的L9正交阵列,进行了实验开发过程。在激光功率为225瓦、扫描速度为500 mm/s、孵化距离为100 μm的条件下,获得了疲劳强度、密度和硬度最高的最佳工艺参数。实验密度达到99.6% (2.66 g/cm3),无缺陷成分,硬度为126±5 HV。这项研究的未来范围将使用最佳工艺参数来找出航空航天应用的建造和预热条件下的机械性能。
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引用次数: 0
Development of an Analysis Method for Radial Forging Parameters Based on Hardness Criterion 基于硬度准则的径向锻造参数分析方法的发展
IF 1.1 Pub Date : 2023-01-15 DOI: 10.24191/jmeche.v20i1.21084
Saeed Darki, E. Y. Raskatov
Considering the complexity of the radial forging process, the study of dynamic and thermodynamic parameters is of great importance. With the severe deformation of a workpiece in a plastic state, the effects of all parameters affecting the final geometry of the forging pipe need to be optimized. Thus, the mathematical model of the process is based on visco-plastic material, taking into account thermomechanical coupling and the surface properties during forging, including the hardness of the workpiece and friction. The results present the effects of a die angle on residual stress, total wear, and contact force, leading to ideal operating conditions and the ideal design of machine parts. In order to ensure the accuracy of the calculations and predictions made through software, a hardness test was performed experimentally, which showed the hardness curve of the microstructure and the strain of the workpiece. This indicates the consistency and accuracy of the results obtained from both methods. In order to improve the process and the tube employed, using an optimized die is recommended.
考虑到径向锻造过程的复杂性,对其动力学和热力学参数的研究具有重要意义。由于工件在塑性状态下的剧烈变形,需要对影响锻造管最终几何形状的所有参数进行优化。因此,该过程的数学模型基于粘塑性材料,考虑了锻造过程中的热力耦合和表面性能,包括工件的硬度和摩擦。结果表明,模具角度对残余应力、总磨损和接触力的影响,从而得出理想的工作条件和机械零件的理想设计。为了保证软件计算和预测的准确性,进行了硬度试验,得到了工件显微组织与应变的硬度曲线。这表明了两种方法所得结果的一致性和准确性。为了改进工艺和所用的管材,建议使用优化的模具。
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引用次数: 0
Single Droplet Size and Volume Measurement – Comparison Between Experiment and Theory 单液滴大小和体积测量-实验与理论的比较
IF 1.1 Pub Date : 2023-01-15 DOI: 10.24191/jmeche.v20i1.21093
S. Illias, S. Hussain, M. S. Ishak, Md Tasyrif Abdul Rahman, Syamsul Syahrun Awang @ Hashim, S. Selamat, M. Ani
The main objective of this paper is to conduct a manual drop test experiment to investigate the actual size and volume of a single droplet. Both experimental result and theoretical value were calculated for comparison. In this study methanol was chosen as the test liquid. The drop test was repeated numerous times with the droplet size measurement being calculated for every 50, 100 and 150 drops. A digital weight measurement was used to precisely measure the droplet weight in the drop test. Meanwhile for theoretical calculation, measurement was made based on chemical properties of the liquid itself. Based on the comparison, it was found that the experimental measurement of droplet size and volume is comparable with the theoretical calculation.
本文的主要目的是进行人工液滴测试实验,研究单个液滴的实际尺寸和体积。对实验结果和理论值进行了计算比较。本实验选用甲醇作为实验液。液滴测试重复多次,每50、100和150滴计算液滴大小。在液滴试验中,采用数字式称重仪精确测量液滴的重量。在理论计算的同时,根据液体本身的化学性质进行了测量。通过比较,发现液滴尺寸和体积的实验测量值与理论计算值具有可比性。
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引用次数: 0
Study of Viscoelastic Behavior and Mechanical Characteristics of Graphene-Filled ABS Composites 石墨烯填充ABS复合材料的粘弹性及力学性能研究
IF 1.1 Pub Date : 2023-01-15 DOI: 10.24191/jmeche.v20i1.21086
B. Behera, T. M
Acrylonitrile-Butadiene-Styrene (ABS) thermoplastic composites were reinforced with graphene fillers for three different weight ratios of 0.3%, 0.6%, and 0.9%. The compounding was prepared using a twin-screw extruder, and the specimens were made using an injection molding machine. The thermal gravimetric analysis (TGA)study revealed that the thermal stability of ABS composites was improved (~7%) by adding graphene fillers in pure ABS.The tensile and flexural strength of the ABS/grapheme composites was maximumwith the addition of 0.6 wt% graphene fillers. But the impact strength was reduced (~42%) for the addition of graphene fillers of more than 0.6 wt%. The stiffness of pure ABS was enhanced by more than ~27% with the addition of graphene fillers. It was found from a Dynamic Mechanical Analysis(DMA) study that the storage modulus and Tan Delta values of the composites were improved compared to pure ABS. The storage modulus was increased by more than ~70% over a wide range of temperatures. The addition of graphene fillers in the ABS matrix improved the glass transition temperature (increased from 110 ̊C to 118 ̊C). Scanning Electron Microscope (SEM) images confirmed the homogeneous mixing of the ABS matrix and the graphene fillers, and better dispersion was noticed with 0.6 wt% of graphene fillers.
用三种不同重量比(0.3%、0.6%和0.9%)的石墨烯填料增强丙烯腈-丁二烯-苯乙烯(ABS)热塑性复合材料。复合材料采用双螺杆挤出机制备,试样采用注塑机成型。热重分析(TGA)结果表明,在纯ABS中加入石墨烯填料可使ABS复合材料的热稳定性提高约7%,当石墨烯填料含量为0.6%时,ABS/石墨烯复合材料的拉伸和弯曲强度最大。但当石墨烯填充剂的添加量大于0.6 wt%时,其冲击强度降低了约42%。添加石墨烯填料后,纯ABS的刚度提高了27%以上。动态力学分析(DMA)研究发现,与纯ABS相比,复合材料的存储模量和Tan Delta值都有所提高,在很宽的温度范围内,存储模量提高了70%以上。在ABS基体中加入石墨烯填料提高了玻璃化转变温度(从110℃提高到118℃)。扫描电镜(SEM)图像证实了ABS基体与石墨烯填料的均匀混合,当石墨烯填料含量为0.6 wt%时,ABS基体的分散性较好。
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引用次数: 0
Experimental and Finite Element Method (FEM) of Dowelled Mortise and Tenon Joint for Kapur Species Kapur品种榫接试验与有限元分析
IF 1.1 Pub Date : 2023-01-15 DOI: 10.24191/jmeche.v20i1.21091
Amira Ruzailin Dzulkifli, R. Hassan, Sakhiah Abdul Kudus, Mohd Nizam Shakimon, Arkitek Azman Zainal, B. Anshari
Kapur (Dryobalanops spp.) is one of the Malaysian common species used for structural construction material. It is capable of serving as a beam and column. This study focused on the experimental mortise and tenon connection fastened with wood; glass fibre reinforced polymer (GFRP), and steel dowel. The finite element method (FEM) was used to model the behaviour of mortise and tenon joint for wood dowel subjected to pull-out loads using ABAQUS software. The experimental results were used to validate a three dimensional finite element model of mortise and tenon joint. The full structural scale ofmortise and tenon was fastened with a 21 mm diameter dowel. The investigation was carried out by applying tensile loads to the top of the tenon. This study adopted a linear elastic orthotropic material to represent the Kapur wood behaviour using the FEM. In this study, the results reveal the load carrying capacity of the mortise and tenon in a sequence of highest to the lowest is when the joint dowelled with GFRP, steel and wood. The stiffness value obtained from the FEM for wood dowel is found higher than the experimental value. Thus, the findings from finite element method (FEM) and the experimental results both had slightly dissimilar load–displacement curve shape. However, this study contributes to a better knowledge of mortise and tenon performance when secured with a wood dowel.
Kapur (Dryobalanops spp.)是马来西亚常见的用于结构建筑材料的物种之一。它可以作为梁和柱。本研究的重点是实验用木材紧固的榫卯连接;玻璃纤维增强聚合物(GFRP)和钢榫。利用ABAQUS软件,采用有限元方法对木榫榫头在拉拔荷载作用下的受力特性进行了模拟。实验结果验证了三维榫卯连接有限元模型的正确性。用直径21毫米的销钉固定榫卯的全部结构尺寸。研究是通过对榫头施加拉伸载荷来进行的。本研究采用线弹性正交各向异性材料,用有限元法表示卡普尔木材的性能。研究结果表明,GFRP -钢-木连接时,榫卯的承载能力从高到低。结果表明,有限元计算得到的木榫刚度值高于试验值。因此,有限元计算结果与试验结果在荷载-位移曲线形状上略有不同。然而,这项研究有助于更好地了解用木销钉固定时的榫卯和榫卯性能。
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引用次数: 0
期刊
Journal of Mechanical Engineering and Sciences
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