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The Analysis of Dual Axis Solar Tracking System Controllers Based on Adaptive Neural Fuzzy Inference System (ANFIS) 基于自适应神经模糊推理系统(ANFIS)的双轴太阳跟踪系统控制器分析
IF 1.1 Pub Date : 2023-04-15 DOI: 10.24191/jmeche.v20i2.22061
S. Z. Mohammad Noor
Artificial intelligence is commonly used in Photovoltaic (PV) control systems. Adaptive Neural Fuzzy Inference System (ANFIS) is one of the intelligent strategies that can be employed in the system controller. ANFIS technique shows high accuracy as it involved several processes which are the Fuzzy layer, Fuzzy Rule layer, Normalization layer, and Output Membership layer. The main objective of the proposed work is to model the dual-axis solar tracker using MATLAB software by utilizing the ANFIS technique, hence improving the performance of the solar system. The data used for training and testing are elevation angle and azimuth angle. 80% of the data is used for training and another 20% for testing in order to predict the solar radiation toward PV panels. A different set of input membership functions (MFs) is used in the system, which are Five MFs, Ten MFs, and Fifteen MFs. These MF are simulated to produce the best prediction of solar radiation. The results showaverage error gained for both training and testing data and minimum error indicates the accuracy of the predicted angle of dual axis solar tracker. In the finding, overall results show a good correlation between the actual and prediction value with 15 input MFs as it produced the lowest error value.
人工智能在光伏(PV)控制系统中得到了广泛的应用。自适应神经模糊推理系统(ANFIS)是一种可以应用于系统控制器的智能策略。ANFIS技术由于涉及到模糊层、模糊规则层、规范化层和输出隶属度层等多个过程,具有较高的准确率。本文的主要目的是利用ANFIS技术,利用MATLAB软件对双轴太阳能跟踪器进行建模,从而提高太阳能系统的性能。用于训练和测试的数据是仰角和方位角。80%的数据用于训练,另外20%用于测试,以预测太阳能电池板的太阳辐射。系统中使用了一组不同的输入隶属函数(MFs),分别是Five MFs、Ten MFs和Fifteen MFs。对这些磁场进行模拟,以产生对太阳辐射的最佳预测。结果表明,训练数据和测试数据的平均误差和最小误差表明了双轴太阳跟踪器预测角度的准确性。在发现中,总体结果显示15个输入mf的实际值和预测值之间具有良好的相关性,因为它产生的误差值最小。
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引用次数: 0
Simulation of the Erosion-Corrosion Destruction Process of Steam Turbine Low-Pressure Cylinder Blades 汽轮机低压缸叶片冲蚀-腐蚀破坏过程模拟
IF 1.1 Pub Date : 2023-03-30 DOI: 10.15407/pmach2023.01.029
O. Shubenko, A. Tarelin
This paper is devoted to the important problem of creating a method for predicting the intensity of erosion-corrosion destruction of the working blades material of low-pressure stages of powerful steam turbines, considering the complex physical processes that accompany the emergence, transformation of erosion-hazardous droplets and their interaction with elements of the flow path. The features of the construction of some existing erosion models are considered. The model that is developed at the Institute of Mechanical Engineering Problems of the National Academy of Sciences of Ukraine and based on a deterministic-statistical approach to its creation is analyzed in detail. The calculations performed during the research showed a satisfactory coincidence with the results of experimental tests by various authors, obtained on droplet impact stands, which contributed to the successful use of the model in creating a comprehensive method of predicting the wear of working blades. To do this, it was supplemented by the method of determining the parameters of the erosive environment based on the droplet movement equation, taking into account the size distribution law. Along with that, it is shown that the considered model, although it allows to carry out fairly accurate prediction of the development of erosive wear at the modern level, has difficulties in its construction due to the need to identify it from the data of full-scale experiments, the number of which is limited. It has been established that one of the important reasons for the discrepancies that arise is the failure to include of the electrophysical component of the processes occurring in a two-phase flow. In this regard, the results of comprehensive studies of steam electrization and its influence on the working processes of wet steam turbines are considered. It is shown that the change in the properties of the working medium as a functional erosive medium as a result of electrification causes a significant increase (relative to neutral wet steam) of electrochemical processes. At the same time, the kinetics of the damage accumulation to the metal surface layer changes due to the joint occurrence of several negative processes: droplet impact influence; electrochemical processes caused by mechanical and structural and chemical heterogeneity of the surface; hydrogen absorption; changes in mechanical properties under the electric field influence. It was noted that the contribution of hydrogen absorption to changes in mechanical properties is the greatest. According to a preliminary assessment, the complex negative droplet impact and electrophysical influence on the metal surface reduces the incubation period and intensifies the erosion-corrosion process by approximately 2 times
考虑到具有侵蚀危险的液滴的出现、转化及其与流道要素的相互作用所伴随的复杂物理过程,本文致力于建立一种预测大功率汽轮机低压级工作叶片材料侵蚀腐蚀破坏强度的方法。考虑了现有侵蚀模型的构造特点。该模型由乌克兰国家科学院机械工程问题研究所开发,并基于其创建的确定性统计方法进行了详细分析。在研究过程中进行的计算表明,与不同作者在液滴冲击台上进行的实验测试结果令人满意地吻合,这有助于成功地使用该模型来创建预测工作叶片磨损的综合方法。为此,在考虑粒径分布规律的基础上,采用基于液滴运动方程确定侵蚀环境参数的方法作为补充。与此同时,表明所考虑的模型,虽然它允许在现代水平上对侵蚀磨损的发展进行相当准确的预测,但由于需要从全尺寸实验的数据中识别它,因此在其构建中存在困难,而全尺寸实验的数量有限。已经确定,产生差异的重要原因之一是未能包括在两相流中发生的过程的电物理成分。在这方面,考虑了蒸汽电气化的综合研究结果及其对湿式汽轮机工作过程的影响。结果表明,作为功能侵蚀介质的工质由于通电而发生的性质变化导致了电化学过程的显著增加(相对于中性湿蒸汽)。同时,由于几个负面过程的共同作用,金属表层损伤积累的动力学发生了变化:液滴冲击影响;电化学过程引起的机械和结构和化学表面的不均一性;氢的吸收;电场影响下机械性能的变化。结果表明,吸氢对力学性能变化的贡献最大。根据初步评估,复杂的负液滴冲击和对金属表面的电物理影响缩短了孕育期,并使侵蚀-腐蚀过程加剧了约2倍
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引用次数: 1
Determination of Elements Reliability for Power Plants Based on Internal Combustion Engines by Lowest Residual Entropy Method 基于内燃机的电厂元件可靠性的最小残差熵法确定
IF 1.1 Pub Date : 2023-03-30 DOI: 10.15407/pmach2023.01.039
S. Zaichenko, K. Pochka, Yurii O. Romasevych, V. Shalenko, R. Kulish, M. Balaka
The selection technique of diagnostic parameters for the creation of fault detection system of autonomous electric power sources based on gasoline and diesel engines is given in the paper. An analysis of the design features for autonomous electric power sources based on internal combustion engines, which are the most common on the Ukrainian market, was carried out. Thanks to this, a logical model of the research object, which establishes the relation between the main structural elements of the system and determines the possible states of the system, was developed. The effect of fault state initiation for each element on the other system elements was analyzed. An informative criterion – Shannon information entropy is proposed to determine the finite number of diagnostic parameters among the infinite number of possible combinations for physical parameters that characterize the system. The equal-probable cases of exit from operational state of each system elements are considered. The residual entropies of the system at the fault state for one of the autonomous power sources assembly are determined, having applied the concept of Shannon information entropy. The residual entropy value is the informative criterion. The application of this criterion allowed to determine the system elements that most effectively reduce the system uncertainty degree. Based on the residual entropy values, the system assemblies, the state of which should be primarily monitored by diagnostic system, are selected. The diagnostic parameters are determined for such elements, and the ways to obtain them are given
本文给出了建立汽柴油发动机自主电源故障检测系统的诊断参数选择技术。分析了乌克兰市场上最常见的基于内燃机的自主电源的设计特点。因此,开发了研究对象的逻辑模型,该模型建立了系统主要结构元素之间的关系,并确定了系统的可能状态。分析了各部件故障状态启动对系统其他部件的影响。提出了一种信息准则——香农信息熵,用于从表征系统的物理参数的无限可能组合中确定有限数量的诊断参数。考虑了各系统要素从运行状态退出的等概率情况。应用香农信息熵的概念,确定了某自主电源组件故障状态下系统的残差熵。残差熵值是信息准则。该准则的应用允许确定最有效地降低系统不确定性程度的系统要素。根据残差熵值,选择诊断系统主要监测的系统组件。确定了该类元件的诊断参数,并给出了诊断参数的获取方法
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引用次数: 0
Analysis of the Stress State for a Layer with Two Incut Cylindrical Supports 两圆柱支撑层的应力状态分析
IF 1.1 Pub Date : 2023-03-30 DOI: 10.15407/pmach2023.01.015
V. Miroshnikov, Oleksandr B. Savin, Mykhailo M. Hrebennikov, V. F. Demenko
The stress state of a homogeneous isotropic layer under the action of a spatial static external load is studied. Two circular cylindrical supports are cut into the body of the layer parallel to its borders. The supports and body of the layer are rigidly coupled. The spatial problem theory of elasticity is solved using the analytical-numerical generalized Fourier method. The layer is considered in the Cartesian coordinate system, the supports are considered in the local cylindrical coordinates. Stresses are set on the upper and lower surfaces of the layer. The supports are considered as cylindrical cavities in a layer with zero displacements set on their surfaces. Satisfying the boundary conditions on the upper and lower surfaces of the layer, as well as on the cylindrical surfaces of the cavities, a system of infinite integro-algebraic equations, which are further reduced to linear algebraic ones, is obtained. An infinite system is solved by the reduction method. In the numerical studies, the parameters of integration oscillatory functions are analyzed, problems at different distances between supports are solved. A unit load in the form of a rapidly decreasing function is applied to the upper boundary between the supports. For these cases, an analysis of the stress state was performed on the surfaces of the layer between the supports and on the cylindrical surfaces in contact with the supports. The numerical analysis showed that when the distance between the supports increases, the stresses σx on the lower and upper surfaces of the layer and the stresses τρφ on the surfaces of the cavities increase. The use of the analytical-numerical method made it possible to obtain a result with an accuracy of 10-4 for stress values from 0 to 1 at the order of the system of equations m=6. As the order of the system increases, the accuracy of fulfilling the boundary conditions will increase. The presented analytical-numerical solution can be used for high-precision determination of the stress-strain state of the presented problems type, as well a reference for problems based on numerical methods
研究了空间静载荷作用下均匀各向同性层的应力状态。两个圆柱形的支撑被切割成平行于其边界的层体。该层的支撑与主体是刚性耦合的。采用解析-数值广义傅里叶方法求解弹性空间问题理论。层在笛卡尔坐标系下考虑,支撑在局部柱坐标系下考虑。在层的上下表面上设置应力。支撑被认为是在其表面上设置零位移的层中的圆柱形空腔。在层的上下表面和空腔的圆柱形表面上满足边界条件,得到了一个无穷积分代数方程组,并进一步简化为线性代数方程组。用约简法求解了一个无穷系统。在数值研究中,分析了积分振荡函数的参数,解决了不同支承间距下的问题。以速降函数形式的单位荷载作用于支座之间的上边界。在这些情况下,对支架之间的层表面和与支架接触的圆柱形表面进行了应力状态分析。数值分析表明,随着支撑间距的增大,层的上下表面应力σx和空腔表面应力τρφ均增大;利用解析数值方法,可以得到在方程组m=6阶上应力值从0到1的精度为10-4的结果。随着系统阶数的增加,满足边界条件的精度也会增加。所提出的解析-数值解可用于高精度确定所提问题类型的应力-应变状态,也可为基于数值方法的问题提供参考
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引用次数: 0
Aeroelastic Characteristics of Rotor Blades of Last Stage of a Powerful Steam Turbine 大功率汽轮机末级动叶气动弹性特性研究
IF 1.1 Pub Date : 2023-03-30 DOI: 10.15407/pmach2023.01.006
Liubov V. Kolodiazhna, Y. Bykov
Blades of powerful steam turbines are subjected to significant unsteady loads, which, in some cases, can lead to the appearance of self-excited oscillations or auto-oscillations. These fluctuations are extremely dangerous and negatively affect the life time of the blading. When developing new or upgrading existing turbine stages, it is necessary to carry out research on the aeroelastic behavior of the rotor blades. As a result of the modernization of a low-pressure cylinder of a 1000 MW steam turbine, the length of the rotor blades of the last stage increased to 1650 mm. In this regard, a numerical analysis of the aeroelastic characteristics of the last-stage rotor blades in the nominal operation mode was carried out. The analysis used the method of solving the coupled problem of unsteady aerodynamics and elastic blade vibrations, which allows the prediction of the amplitude-frequency spectrum of unsteady loads and blade vibrations in a viscous gas flow. The paper presents the results of numerical analysis of aeroelastic characteristics of the last stage rotor blades both for the mode of controlled harmonic oscillations with a given amplitude and inter-blade phase shift, and for the mode of coupled oscillations of the blades under influence of unsteady aerodynamic forces. The results of the simulation of coupled oscillations of blades for the first five natural forms are presented in the form of the time distribution of displacement of the blade peripheral cross-section, as well as the time distribution of forces and moments acting on the peripheral cross-section. The corresponding amplitude-frequency spectra of displacements and loads in the peripheral section are also given. The results of the calculations showed a positive damping of oscillations, the absence of flutter and auto-oscillations for the first five natural forms of oscillations of the blades in the nominal operation mode of the steam turbine
大功率汽轮机叶片承受较大的非定常载荷,在某些情况下会导致自激振荡或自激振荡的出现。这些波动是非常危险的,并对叶片的寿命产生负面影响。在开发新的或升级现有涡轮级时,有必要对转子叶片的气动弹性特性进行研究。由于1000mw汽轮机低压缸的现代化,最后一级转子叶片的长度增加到1650毫米。为此,对末级动叶在标称工况下的气动弹性特性进行了数值分析。采用求解非定常气动与叶片弹性振动耦合问题的方法,对粘性气流中非定常载荷与叶片振动的幅频谱进行了预测。本文对末级动叶的气动弹性特性进行了数值分析,分析了给定幅值和叶间相移的可控谐波振动模式和非定常气动力影响下叶片的耦合振动模式。对前五种自然形式的叶片耦合振荡进行了仿真,得到了叶片周边截面位移的时间分布,以及作用在叶片周边截面上的力和力矩的时间分布。给出了周边截面位移和荷载的幅频谱。计算结果表明,在汽轮机公称运行模式下,叶片的前五种自然振荡形式均具有正阻尼、不存在颤振和自振荡
{"title":"Aeroelastic Characteristics of Rotor Blades of Last Stage of a Powerful Steam Turbine","authors":"Liubov V. Kolodiazhna, Y. Bykov","doi":"10.15407/pmach2023.01.006","DOIUrl":"https://doi.org/10.15407/pmach2023.01.006","url":null,"abstract":"Blades of powerful steam turbines are subjected to significant unsteady loads, which, in some cases, can lead to the appearance of self-excited oscillations or auto-oscillations. These fluctuations are extremely dangerous and negatively affect the life time of the blading. When developing new or upgrading existing turbine stages, it is necessary to carry out research on the aeroelastic behavior of the rotor blades. As a result of the modernization of a low-pressure cylinder of a 1000 MW steam turbine, the length of the rotor blades of the last stage increased to 1650 mm. In this regard, a numerical analysis of the aeroelastic characteristics of the last-stage rotor blades in the nominal operation mode was carried out. The analysis used the method of solving the coupled problem of unsteady aerodynamics and elastic blade vibrations, which allows the prediction of the amplitude-frequency spectrum of unsteady loads and blade vibrations in a viscous gas flow. The paper presents the results of numerical analysis of aeroelastic characteristics of the last stage rotor blades both for the mode of controlled harmonic oscillations with a given amplitude and inter-blade phase shift, and for the mode of coupled oscillations of the blades under influence of unsteady aerodynamic forces. The results of the simulation of coupled oscillations of blades for the first five natural forms are presented in the form of the time distribution of displacement of the blade peripheral cross-section, as well as the time distribution of forces and moments acting on the peripheral cross-section. The corresponding amplitude-frequency spectra of displacements and loads in the peripheral section are also given. The results of the calculations showed a positive damping of oscillations, the absence of flutter and auto-oscillations for the first five natural forms of oscillations of the blades in the nominal operation mode of the steam turbine","PeriodicalId":16166,"journal":{"name":"Journal of Mechanical Engineering and Sciences","volume":null,"pages":null},"PeriodicalIF":1.1,"publicationDate":"2023-03-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"86153256","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 4
Use of Logarithmic Decrement of Oscillation Damping for Prediction of the Aviation Structures Service Life 利用振荡阻尼的对数减量预测航空结构的使用寿命
IF 1.1 Pub Date : 2023-03-30 DOI: 10.15407/pmach2023.01.023
Mykhailo M. Hrebennikov, Oleksandr H. Dibir, Anatolii O. Kyrpikin, Mykola I. Pekelnyi
Problem of predicting the residual service life of airplanes and helicopters is highly relevant for flight safety. In this paper, on the basis of the conducted research on the change of mechanical characteristics during materials fatigue accumulation, it is proposed to control the service life by changing the dissipative characteristics. In case of fatigue damage, the accumulative logarithmic decrement of oscillation damping δ increases to the limit maximum value δm, which corresponds to the critical length of the main fatigue crack, which leads to failure. The limit value δm can be set depending on the amount of energy spent on the development of the main fatigue crack, taking into account the dangerous part of the consumed energy. With the accumulation of fatigue damage, the growth of logarithmic decrement occurs at the expense of energy expenditure for the growth of fatigue cracks and internal friction. This is taken into account by the coefficient α, which allows to allocate a dangerous part of the energy that goes into the development of a main fatigue crack. The problem of durability prediction consists of two stages. At first, it is needed to determine δm for the critical crack length. Then, based on the two values of logarithmic decrement at the corresponding load cycles, the number of cycles to failure – to the critical length of the crack – is predicted by the Peris formula
飞机和直升机的剩余使用寿命预测问题关系到飞行安全。本文在对材料疲劳积累过程中力学特性变化进行研究的基础上,提出通过改变耗散特性来控制材料的使用寿命。在疲劳损伤情况下,振荡阻尼δ的累计对数衰减量增加到极限最大值δm,对应主疲劳裂纹的临界长度,导致失效。可以根据主疲劳裂纹发展所消耗的能量来设定极限值δm,同时考虑到所消耗能量的危险部分。随着疲劳损伤的积累,疲劳裂纹的扩展和内摩擦的能量消耗以对数衰减的增长为代价。系数α考虑了这一点,它允许分配能量的危险部分,使其进入主疲劳裂纹的发展。耐久性预测问题分为两个阶段。首先,需要确定临界裂纹长度的δm。然后,根据相应荷载循环下的两个对数减量值,利用Peris公式预测到开裂临界长度的循环次数
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引用次数: 0
The effect of Aegle marmelos shell particles volume fraction on hardness, toughness, and wear rate of epoxy matrix composites as motorcycle brake pads 凝胶壳颗粒体积分数对摩托车刹车片用环氧基复合材料硬度、韧性和磨损率的影响
IF 1.1 Pub Date : 2023-03-23 DOI: 10.15282/jmes.17.1.2023.4.0738
Heri Yudiono, M.T.N. Fuad
The utilization of Aegle marmelos shell particles is not optimal yet. Composite brake pads are currently being developed because they are eco-friendly and heat resistant compared to non-asbestos brake pads. This research attempt to analyze the volume fraction of Aegle marmelos shell particles on the measure of hardness, toughness, and wear of epoxy matrix composites as an alternative material for motorcycle brake pads. The design of this research uses a true experimental design with a posttest-only design type, there is an experimental group (composite) and a control group (Indoparts brand brake pads). The results show the most optimal measure is found in volume 30% with a hardness measure of 79.5 HRB, toughness 0.01312 J/mm2, wear 2.008 x 10-6 mm2/kg. It shows that the more particles volume, the composite strength will increase. This measure is closest to the measure of the Indoparts motorcycle brake pads. Therefore, Aegle marmelos shell particles composite can be recommended as an alternative material for motorcycle brake pads.
Aegle marmelos贝壳颗粒的利用还不是最佳的。目前正在开发复合制动片,因为与非石棉制动片相比,它们既环保又耐热。本研究试图分析Aegle marmelos外壳颗粒的体积分数对作为摩托车刹车片替代材料的环氧基复合材料的硬度、韧性和磨损的测量。本研究的设计采用了一种真正的实验设计,仅采用后测设计类型,有一个实验组(复合材料)和一个对照组(Indoparts品牌刹车片)。结果表明,体积为30%时,硬度为79.5 HRB,韧性为0.01312 J/mm2,磨损量为2.008 x 10-6 mm2/kg,是最理想的测量方法。结果表明,颗粒体积越大,复合材料的强度越大。该测量值最接近Indoparts摩托车制动片的测量值。因此,Aegle marmelos贝壳颗粒复合材料可作为摩托车刹车片的替代材料。
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引用次数: 2
The impact of the wall insulation material and variable refrigerant flow system on building energy consumption and cost 墙体保温材料和变制冷剂流量系统对建筑能耗和成本的影响
IF 1.1 Pub Date : 2023-03-23 DOI: 10.15282/jmes.17.1.2023.8.0742
Hamza Shaikh, R. Memon, S. Qureshi, Asad A. Shaikh, S. Noonari
The use of VRF system and insulation in building envelope are both considered as promising option to reduce energy consumption of a building. This study analysis energy saving potential of VRF system and building insulation using modelling and simulation of a typical office building. The model office building is simulated with the weather of Hyderabad, Sindh, Pakistan using EnergyPlus building simulation software. The simulation cases include conventional and VRF air conditioning systems with and without insulation to evaluate and compare the annual cooling and energy savings and payback period. Results showed that by replacing conventional air conditioner with VRF AC electrical power can be reduced by 42-45%. It is also noted that Cellulose, expanded polystyrene, extruded polystyrene and polyurethane insulations can save around 49.5, 51.4, 51.6, and 54.54% of electricity, respectively. In the case VRF air conditioner used with Cellulose, expanded polystyrene, extruded polystyrene and polyurethane insulation may reduce electricity consumption by 66.5, 67.4, 67.5 and 68.9 %, respectively. The payback period varies from 7 to 15 months. However, cellulose with VRF air conditioner has the least payback period of around 7 months. The longest payback period of around 15 months was noted for the un-insulated office building with VRF air conditioner. Despite having longer payback period, the combination of polyurethane insulation with VRF air conditioning system is the most efficient combination.
VRF系统的使用和建筑围护结构的保温都被认为是降低建筑能耗的有希望的选择。本文通过对某典型办公楼的建模和仿真,分析了VRF系统和建筑保温的节能潜力。利用EnergyPlus建筑模拟软件,以巴基斯坦信德省海得拉巴的天气为背景,对模型办公楼进行模拟。仿真案例包括常规空调系统和无保温的VRF空调系统,以评估和比较年制冷量、节能效果和投资回收期。结果表明,用VRF代替常规空调可减少42-45%的交流电功率。同样值得注意的是,纤维素、膨胀聚苯乙烯、挤压聚苯乙烯和聚氨酯绝缘材料分别可以节省约49.5%、51.4、51.6和54.54%的电力。在使用纤维素、膨胀聚苯乙烯、挤压聚苯乙烯和聚氨酯绝缘材料的情况下,VRF空调可以分别减少66.5%、67.4、67.5和68.9%的用电量。投资回收期从7到15个月不等。然而,纤维素与VRF空调的投资回收期最小,约为7个月。使用VRF空调的办公楼的投资回收期最长,约为15个月。尽管投资回收期较长,但聚氨酯保温材料与VRF空调系统的组合是最有效的组合。
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引用次数: 2
Evaluation of welding-induced residual stress and distortion in A-TIG welding of duplex stainless steel 双相不锈钢A-TIG焊焊接残余应力和变形的评定
IF 1.1 Pub Date : 2023-03-23 DOI: 10.15282/jmes.17.1.2023.3.0737
A. Siyavoshi, S. Shakhesi, M. Afshar, M. Hashemzadeh, M. Noghabi
Applying non-uniform heat in welding causes residual stress and distortion, which affects the life of components. In the present study, the residual stress and distortion of Duplex 2205 stainless steel in A-TIG welding were investigated numerically and experimentally. The optimal welding parameters for highest penetration depth in welded samples were obtained experimentally. Uncoupled thermal-mechanical analysis using ABAQUS 2017 software has been done. Goldak's parameters were measured by empirical tests. The results include simulation diagrams of four samples consisting of the optimal sample without flux powder and three samples with the highest penetration depth. The simulation results show that the sample without flux has a higher maximum temperature and lower welding-induced distortions. The efficiency used in this research changes using and not using powder; it is concluded that, in similar conditions in A-TIG welding, fewer values of parameters are needed to achieve the appropriate result comparing conventional TIG. The efficiency of workpieces with flux should be considered about 20% lower to have similar results to the conventional TIG. The numerical modeling results showed a good agreement with experimental data both for temperature distribution and welding-induced residual stress and distortion. The distortion in the pieces with conventional TIG welding has increased to 11% at the farthest point from the welding line. The error obtained from comparing the results in residual stress is between 12 and 34%.
在焊接中施加不均匀的热量会导致残余应力和变形,从而影响部件的寿命。本文对2205双相不锈钢在A-TIG焊中的残余应力和变形进行了数值模拟和实验研究。通过试验获得了焊接试样最大熔深时的最佳焊接参数。使用ABAQUS 2017软件进行了非耦合热机械分析。Goldak的参数是通过经验检验来测量的。结果包括四个样品的模拟图,其中包括没有熔剂粉末的最佳样品和具有最高穿透深度的三个样品。仿真结果表明,无焊剂的试样具有较高的最高温度和较低的焊接变形。本研究中使用的效率改变了使用和不使用粉末;得出的结论是,在A-TIG焊接条件相似的情况下,与传统TIG相比,需要较少的参数值才能获得合适的结果。使用焊剂的工件的效率应被认为比传统TIG低约20%,以具有类似的结果。数值模拟结果表明,无论是温度分布还是焊接残余应力和变形,都与实验数据吻合良好。采用传统TIG焊接的工件在距离焊缝最远的点处的变形已增加到11%。通过比较残余应力的结果获得的误差在12%和34%之间。
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引用次数: 1
Finite element analysis of a stemmed hip prosthesis to reduce stress shielding in the proximal femur 带柄人工髋关节的有限元分析以减少股骨近端的应力屏蔽
IF 1.1 Pub Date : 2023-03-23 DOI: 10.15282/jmes.17.1.2023.5.0739
Oliver Bliss, JG Swadener, Gillian Pierce, Iham F. Zidane
A finite element analysis (FEA) was performed on four prosthesis designs with different internal structures within identical prosthetic stem geometry. A novel hexagonal structure akin to one of the strongest structures in nature is used internally in the stem. The hip implant designs were then analyzed for an applied force of 3227 N. This force was selected because a typical gait cycle generates forces up to 3.87 times the body weight in the hip joint. The FEA results were compared for various stem designs with rectangular cross-sections. The design objective for a hip stem is to have a low stiffness and stress shielding together with a very high fatigue life. The stress shielding reduction of the prothesis was measured by observing the change in stress distribution in a FE femur model before and after implant. Stress shielding was quantified volumetrically, and the surface stresses of the femur were considered to appraise any increased risk of periprosthetic fracture due to increased bone stress. Subsequently, the stems that had the lowest stress shielding models were then optimized. Results showed a reduction of stiffness of 18%, and a reduction in stress shielding of 30% compared to a solid stem.
对具有不同内部结构的四种假体设计进行了有限元分析(FEA)。一种新颖的六角形结构类似于自然界中最坚固的结构之一,在茎的内部使用。然后对髋关节植入物设计进行了3227 n的受力分析,选择这个力是因为典型的步态周期在髋关节中产生的力高达体重的3.87倍。比较了矩形截面杆的有限元分析结果。髋柄的设计目标是具有低刚度和应力屏蔽以及非常高的疲劳寿命。通过观察FE股骨模型植入前后应力分布的变化来测量假体的应力屏蔽减少情况。对应力屏蔽进行体积量化,并考虑股骨表面应力来评估由于骨应力增加而增加的假体周围骨折风险。随后,对具有最低应力屏蔽模型的阀杆进行了优化。结果显示,与实心杆相比,其刚度降低了18%,应力屏蔽降低了30%。
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Journal of Mechanical Engineering and Sciences
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