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Performance degradation prediction of rolling bearing based on temporal graph convolutional neural network 基于时序图卷积神经网络的滚动轴承性能退化预测
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-02 DOI: 10.1007/s12206-024-0702-z
Yaping Wang, Zunshan Xu, Songtao Zhao, Jiajun Zhao, Yuqi Fan

Aiming at the prediction model of bearing performance degradation based on recurrent neural network (RNN) and its variants ignores the feature spatial correlation, and cannot effectively handle long time series data, this paper proposes a rolling bearing performance degradation prediction model based on temporal graph convolutional neural network (T-GCN). For non-stationary and nonlinear characteristics of vibration signals, this paper introduces a rolling bearing feature evaluation method based on multiscale dispersion entropy (MDE) to better characterize time series. To effectively solve the spatial correlation problem between samples and features, this paper uses the topological structure of a path graph to build a graph model and combines gated recurrent unit (GRU) and graph convolutional neural network (GCN) to build a T-GCN prediction model. Finally, this article established a rolling bearing fault prediction experimental platform and validated it using the University of Cincinnati public dataset. The experiment shows that compared with GRU, GCN, and LSTM models, the RMSE and the MAE evaluation indicators based on the T-GCN model have decreased by 6 % to 28 % and 11 % to 28 %, respectively, which suggests that the T-GCN model has a higher prediction accuracy and a better model fitting goodness.

针对基于循环神经网络(RNN)及其变体的轴承性能退化预测模型忽略了特征空间相关性,无法有效处理长时间序列数据的问题,本文提出了基于时序图卷积神经网络(T-GCN)的滚动轴承性能退化预测模型。针对振动信号的非平稳性和非线性特征,本文引入了基于多尺度离散熵(MDE)的滚动轴承特征评估方法,以更好地表征时间序列。为了有效解决样本与特征之间的空间相关性问题,本文利用路径图的拓扑结构建立了图模型,并结合门控递归单元(GRU)和图卷积神经网络(GCN)建立了 T-GCN 预测模型。最后,本文建立了滚动轴承故障预测实验平台,并利用辛辛那提大学的公共数据集进行了验证。实验结果表明,与GRU、GCN和LSTM模型相比,基于T-GCN模型的RMSE和MAE评价指标分别降低了6%至28%和11%至28%,这表明T-GCN模型具有更高的预测精度和更好的模型拟合度。
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引用次数: 0
Experimental investigation behavior of hollow cylindrical composite tubes under axial compression 轴向压缩下空心圆柱复合管的实验研究行为
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-02 DOI: 10.1007/s12206-024-0506-1
Hayri Yıldırım

In this study, the axial compressive stresses of hollow circular composite tubes were investigated. For this purpose, hollow circular composite tubes with various inner diameters (Ø12 and Ø13 millimeters), a height of 80 millimeters, and an outer diameter kept constant at Ø17 millimeters were fabricated using a fiber winding process. In the production of hollow circular tubes, epoxy was used as resin, and glass fiber, carbon fiber, and Kevlar fiber were used as reinforcement materials. Experimental investigations were carried out for three different reinforcement materials, two thin-wall thicknesses, and five orientation angles. Axial compression tests were performed to research the influences of reinforcement materials, thin-wall thickness, and orientation angles on the compressive stresses. The axial compressive strength of the samples was observed experimentally by applying the load in the vertical direction. The reinforcement material, orientation angle, and thin-walled thickness had an important influence on the axial compressive stress. The glass/epoxy reinforcement material was found to have the highest axial compressive strength at 204 Mpa. When the orientation angle increased from 45° to 88°, the axial compressive stress increased by 2.27 times in glass/epoxy, 2.36 times in carbon/epoxy, and 2.37 times in Kevlar/epoxy specimens, respectively. In addition, by increasing the specimen wall thickness by 0.5 millimeters, the axial compressive stress at an 88° orientation angle increased by 9.67 % glass/epoxy, 11.85 % carbon/epoxy, and 7.14 % Kevlar/epoxy specimens.

本研究调查了空心圆形复合管的轴向压缩应力。为此,采用纤维缠绕工艺制造了不同内径(Ø12 和 Ø13 毫米)、高度为 80 毫米、外径恒定为 Ø17 毫米的空心圆形复合管。在制作空心圆管时,使用环氧树脂作为树脂,玻璃纤维、碳纤维和凯夫拉纤维作为增强材料。对三种不同的增强材料、两种薄壁厚度和五种取向角进行了实验研究。通过轴向压缩试验研究了加固材料、薄壁厚度和取向角对压缩应力的影响。通过在垂直方向施加载荷,实验观察了样品的轴向压缩强度。加固材料、取向角和薄壁厚度对轴向压缩应力有重要影响。研究发现,玻璃/环氧加固材料的轴向压缩强度最高,达到 204 兆帕。当取向角从 45°增加到 88°时,玻璃/环氧试样、碳/环氧试样和 Kevlar/ 环氧试样的轴向压缩应力分别增加了 2.27 倍、2.36 倍和 2.37 倍。此外,将试样壁厚增加 0.5 毫米后,玻璃/环氧、碳/环氧和 Kevlar/ 环氧试样在 88° 取向角下的轴向压缩应力分别增加了 9.67%、11.85% 和 7.14%。
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引用次数: 0
Liquid–solid two-phase flow and wear characteristics in a two-stage mixed-transport pump 双级混合输送泵中的液固两相流和磨损特性
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-02 DOI: 10.1007/s12206-024-0716-6
Yi Li, Jincheng Chen, Zhe Lin, Guang Zhang, Zhenjun Gao, Oybek Ishnazarov

Particle distribution, wear failure, and particle passage performance in a two-stage mixed-transported pump are investigated by coupling computational fluid dynamic (CFD) and discrete element method (DEM). Results exhibit good agreement with the experimental data. The velocity and trajectory of a 10 mm particle are examined under three different concentrations. Consequently, the relationship between particle motion and the wear on the impeller and volute is revealed. The results indicate that low-speed particles lead to particle packing at the inlet of the first stage. The force variation of particles is closely related to the number of collisions with the wall. The wear on the suction side of the second-stage impeller and the second-volute wall are significantly less than that on the first-stage. Finally, the particle passage coefficient P is defined, demonstrating that the particle passage performance of the second-stage pump is better than that of the first-stage.

通过将计算流体动力学(CFD)和离散元法(DEM)相结合,研究了双级混合输送泵中的颗粒分布、磨损故障和颗粒通过性能。研究结果与实验数据非常吻合。研究了 10 毫米颗粒在三种不同浓度下的速度和轨迹。结果揭示了颗粒运动与叶轮和涡轮磨损之间的关系。结果表明,低速颗粒会导致第一级入口处的颗粒堆积。颗粒的受力变化与与壁的碰撞次数密切相关。第二级叶轮吸入侧和第二涡流壁的磨损明显小于第一级。最后,定义了颗粒通过系数 P,表明二级泵的颗粒通过性能优于一级泵。
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引用次数: 0
Parametric investigation on stepped-lap scarf repair of wind turbine blade spar cap 风力涡轮机叶片翼缘盖阶梯式搭接疤痕修复参数研究
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-02 DOI: 10.1007/s12206-024-0707-7
Wen Xin, Bo Zhou, Hui Li, Xiao-long Lu, Ning Sun

A prediction method based on the stepped-lap repair strength was proposed to study the parameterization of repairing the damaged wind turbine blade spar cap structure. First, the numerical analysis model of spar cap damage was established based on the continuous damage mechanics model, the puck criterion, and the cohesive zone model. Then, the influence of the repair parameters on the repair strength was studied based on the stepped-lap repair theory. Finally, the optimal repair scheme was determined by a strength recovery rate analysis. Results demonstrate that increasing lap length and the number of overply layers can enhance the load-carrying capacity of the stepped-lap repair structure within a certain range. Lap length and the number of overply layers substantially affect the bearing capacity of the spar cap. The influence of the overply layer is slightly higher than that of the lap length, while the lap width effect remains relatively minor.

提出了一种基于阶跃搭接修复强度的预测方法,以研究受损风电叶片撑帽结构修复的参数化问题。首先,基于连续损伤力学模型、冰球准则和内聚区模型建立了翼梁损伤数值分析模型。然后,基于阶跃修复理论研究了修复参数对修复强度的影响。最后,通过强度恢复率分析确定了最佳修复方案。结果表明,增加搭接长度和覆盖层数量可在一定范围内提高阶梯搭接修复结构的承载能力。搭接长度和覆盖层数量对撑杆帽的承载能力有很大影响。覆盖层的影响略大于搭接长度的影响,而搭接宽度的影响相对较小。
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引用次数: 0
Characteristics of tribo-oxidation surface evolution in molybdenum–tungsten–vanadium hot-work die steel 钼-钨-钒热作模具钢的三氧化表面演变特征
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-02 DOI: 10.1007/s12206-024-0618-7
Shuang Li, Zhen Wang, Zhen Cao, Long Liu, Yang Wang

High-temperature wear tests on molybdenum–tungsten–vanadium steel were conducted using a universal mechanical high-temperature friction and wear testing machine. The experimental results reveal the evolutionary mechanism of high-temperature friction in the oxide layer of the steel. The oxidation wear of the test steel occurred at 700 °C with the evolution of characteristic monolayer tribo-oxidation layers on the frictional surface. The frictional oxide underwent oxide initiation - lateral growth of massive oxide - formation of frictional oxide layer - local intrusion of oxide layer into substrate - local penetration of oxide lateral growth contact. The frictional oxide evolutionary process was accompanied by a shedding of the frictional oxide surface. Carbides in the test steel prevented the tribo-oxidation layer from invading the matrix. The unique evolutionary characteristics of the tribo-oxidation layer are essential factors affecting the mechanism of maintaining slight oxidative wear.

使用通用机械高温摩擦磨损试验机对钼-钨-钒钢进行了高温磨损试验。实验结果揭示了高温摩擦在钢氧化层中的演化机理。试验钢的氧化磨损发生在 700 °C 时,摩擦表面出现了特征性的单层三氧化层演化。摩擦氧化物经历了氧化物引发--大量氧化物横向生长--摩擦氧化层形成--氧化层局部侵入基体--氧化物横向生长接触局部渗透的过程。摩擦氧化物的演变过程伴随着摩擦氧化物表面的脱落。试验钢中的碳化物阻止了三氧化层侵入基体。三氧化层独特的进化特征是影响维持轻微氧化磨损机制的重要因素。
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引用次数: 0
Intelligent wheelchair human–robot interactive system based on human posture recognition 基于人体姿势识别的智能轮椅人机交互系统
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-02 DOI: 10.1007/s12206-024-0731-7
Yali Han, Lei Zhou, Weijia Jiang, Gairan Wang

A human posture interaction system guaranteed by algorithmic control is proposed to improve the convenience and control accuracy of wheelchairs. Initially, a system is designed based on microelectromechanical systems (MEMS) technology that incorporates a dual-inertial measurement unit to efficiently capture data on the user’s body posture. Subsequently, a K-means clustering algorithm is implemented in the system to analyze and recognize the user’s body position in real-time. This condition allows the system to deduce the user’s intention and react accordingly. Finally, the control system is validated through identification control experiments. Experiment results demonstrate a success rate above 97 %, thereby suggesting the reliability of the posture recognition algorithm.

为了提高轮椅的便利性和控制精度,提出了一种由算法控制保证的人体姿态交互系统。首先,设计了一个基于微机电系统(MEMS)技术的系统,该系统包含一个双惯性测量单元,可有效捕捉用户的身体姿态数据。随后,系统采用 K-means 聚类算法实时分析和识别用户的身体位置。在此条件下,系统可以推断出用户的意图并做出相应的反应。最后,控制系统通过识别控制实验进行了验证。实验结果表明,成功率超过 97%,从而表明了姿势识别算法的可靠性。
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引用次数: 0
Remaining useful life prediction of industrial robot RV reducer with multiple deep networks and multicore support vector data description 利用多重深度网络和多核支持向量数据描述预测工业机器人 RV 减速器的剩余使用寿命
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-02 DOI: 10.1007/s12206-024-0703-y
Guoai Ren, Zhihai Wang, Xiaoqin Liu, Feng Song

The remaining useful life prediction of Industrial robot RV reducer is challenging due to the strong redundancy, unstable degradation initiation point, and environmental interference that may obscure the key state information during long-term operation. To address this problem, this paper proposes a novel remaining useful life prediction method for robot RV reducer with multi-depth network and multi-kernel support vector data description. Firstly, the degradation features are constructed by the hidden layer node of deep belief network to reduce the interference and redundancy. Secondly, the first predicting time node is determined by multi-kernel support vector data description to locate the stable degradation initiation node. Then, the temporal convolutional network is applied to predict the remaining useful life in the degradation stage, which improves the prediction accuracy. Finally, the effectiveness of the proposed method is verified by the accelerated fatigue experiment of a self-made robot.

由于工业机器人 RV 减速器在长期运行过程中存在冗余性强、降级起始点不稳定以及环境干扰等问题,可能会掩盖其关键状态信息,因此对其剩余使用寿命进行预测具有一定的挑战性。针对这一问题,本文提出了一种新型的机器人 RV 减速器剩余使用寿命预测方法,该方法采用多深度网络和多核支持向量数据描述。首先,退化特征由深度信念网络的隐层节点构建,以减少干扰和冗余。其次,通过多核支持向量数据描述确定第一个预测时间节点,从而定位稳定的退化起始节点。然后,应用时序卷积网络预测降解阶段的剩余使用寿命,提高了预测精度。最后,通过自制机器人的加速疲劳实验验证了所提方法的有效性。
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引用次数: 0
RANS-based CFD methodology and modeling of a 1/100 scale thermoelectric power generation system for container ships 基于 RANS 的集装箱船 1/100 比例热电发电系统 CFD 方法与建模
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-02 DOI: 10.1007/s12206-024-2112-7
Myeong-Jin Seo, Ki-Kon Kwak, Soo-Min Kang, Jae-Ho Jeong

As environmental regulations on exhaust gas are enforced worldwide and marine transportation is progressively strengthened, various methods are being explored to comply with emission regulations by using alternative energy sources. This study involved the optimization of a thermoelectric power generation (TEG) system, which converts thermal energy into electrical energy. The design of the TEG system was optimized by using CFD to analyze the heat transfer phenomena resulting from the relative positions of the TEG modules, and the results of this analysis were validated with 1/100 experimental scale measurement data. The comparison of the CFD results with the experimental measurements revealed that the maximum discrepancy exists for the temperature near the cooling jacket and for the amount of power generated by the system. The significant difference between the CFD and experimental results is attributable to the adiabatic conditions assumed for CFD since the experimental facility experiences heat loss to the atmosphere. In this study, we established an analysis methodology by conducting a comparative validation between CFD calculations and experimental data. The methodology is expected to play a significant role in optimizing the design of thermoelectric power generation systems.

随着全球废气环保法规的实施和海洋运输的逐步加强,人们正在探索各种方法,以利用替代能源来满足排放法规的要求。本研究涉及热电发电(TEG)系统的优化,该系统可将热能转化为电能。通过使用 CFD 分析 TEG 模块的相对位置所产生的传热现象,对 TEG 系统的设计进行了优化,并用 1/100 的实验比例测量数据对分析结果进行了验证。将 CFD 结果与实验测量结果进行比较后发现,最大的差异存在于冷却套附近的温度和系统的发电量。CFD 和实验结果之间的巨大差异可归因于 CFD 假设的绝热条件,因为实验设施会向大气散热。在这项研究中,我们通过对 CFD 计算结果和实验数据进行对比验证,建立了一种分析方法。该方法有望在优化热电发电系统设计方面发挥重要作用。
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引用次数: 0
Experimental investigation of indirect solar dryer integrated with wicked heat pipe 集成了邪恶热管的间接太阳能干燥器的实验研究
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-02 DOI: 10.1007/s12206-024-0735-3
Vismaya K. Sachithanandhan, A. Asha Monicka, A. Brusly Solomon, G. Jeevarathinam, Tanmay Yadav, R. Ajith

In the present study, the performance of a solar dryer supported by an indirect type wicked heat pipe was assessed. To transfer the heat from the solar collector to the drying chamber, a passive high thermal conductivity heat pipe was developed. At 1:30 pm, there was a 21 °C temperature difference between the drying chamber and the ambient air. The results indicated that after 12 hours of drying, the banana slices’ moisture content dropped from 150 % d.b. to 11 % d.b. It is found that the average drying rates in Trays 1, 2, and 3 are the following: 0.1452, 0.1492, and 0.1613 kg water/kg dry matter/h. The effective moisture diffusivity ranged from 1×10−7 to 9.405×10−8 m2/s, whereas open sun drying had the lowest average effective moisture diffusivity of 3.87×10−07 m2/s. The estimated dryer efficiency was 26 %. Also the payback period of developed dryer was found to be 0.57 years. The developed dryer can be installed in any rural villages to dry any agricultural products.

本研究评估了由间接型邪恶热管支持的太阳能干燥器的性能。为了将热量从太阳能集热器传递到干燥室,开发了一种被动式高导热热管。下午 1:30 时,干燥室与环境空气的温差为 21 °C。结果表明,经过 12 小时的干燥,香蕉片的含水量从 150 % d.b. 降至 11 % d.b.:0.1452、0.1492 和 0.1613 千克水/千克干物质/小时。有效水分扩散率在 1×10-7 到 9.405×10-8 m2/s 之间,而露天日晒干燥的平均有效水分扩散率最低,为 3.87×10-07 m2/s。烘干机的效率估计为 26%。此外,开发的干燥机的投资回收期为 0.57 年。开发的烘干机可安装在任何农村,用于烘干任何农产品。
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引用次数: 0
A Newton method with characteristic value correction for geometric error calibration of parallel mechanism 带特征值修正的牛顿法校准并联机构的几何误差
IF 1.6 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-08-02 DOI: 10.1007/s12206-024-0729-1
Xiangyu Guo, Rui Wang, Minghang Zhao, Shisheng Zhong

To address the ill-conditioning of the Jacobian matrix in the geometric error calibration of parallel mechanisms, a Newton method with characteristic value correction (NMCVC) is proposed. This method integrates and enhances the principles of the characteristic value correction iteration method (CVCIM), and Newton method, offering targeted improvements for more effective calibration. First, the damping coefficient is introduced into the CVCIM, and an adaptive strategy for determining the damping coefficient is developed with rigorous proof steps according to the relationship between the condition number and the singular value, which enhances computing efficiency while avoiding the ill-conditioning of the Jacobian matrix. Second, a dynamic adjustment strategy for the CVCIM’s termination condition is designed. This strategy initially estimates the descending direction roughly to approximate the actual descending direction, enhancing computing speed, and then estimates it more accurately at the end of the training stage to obtain precise geometric error values. Finally, by taking a 3RPS parallel mechanism as the instance, three sets of simulation experiments have been designed to test and verify the effectiveness of the algorithm.

为解决并联机构几何误差校准中雅各矩阵条件不良的问题,提出了一种带特征值修正的牛顿法(NMCVC)。该方法整合并增强了特征值修正迭代法(CVCIM)和牛顿法的原理,为更有效的校准提供了有针对性的改进。首先,在 CVCIM 中引入了阻尼系数,并根据条件数与奇异值之间的关系,通过严格的证明步骤,制定了确定阻尼系数的自适应策略,在提高计算效率的同时,避免了雅各布矩阵的非条件化。其次,设计了 CVCIM 终止条件的动态调整策略。该策略先粗略估计下降方向以近似实际下降方向,从而提高计算速度,然后在训练阶段结束时更精确地估计下降方向,以获得精确的几何误差值。最后,以 3RPS 并行机制为实例,设计了三组仿真实验来测试和验证算法的有效性。
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引用次数: 0
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Journal of Mechanical Science and Technology
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