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Effect of Scrap Content on the Impact Property and Fatigue Property of AC4A Alloy 废料含量对AC4A合金冲击性能和疲劳性能的影响
Pub Date : 2016-12-09 DOI: 10.7777/jkfs.2016.36.6.187
Heon-Joo Kim
The effects of scrap content on the impact and fatigue properties were investigated in AC4A alloy. The impact absorbed energy of as-cast specimens were 3.61, 3.56, 3.47, and 3.08 Joules, respectively, when scrap contents of the specimens were 0, 20, 35, and 50%. And, the corresponding energy levels of the T6 heat-treated condition were 3.66, 3.48, 3.25, and 2.96 Joule. In the same way, the fatigue strength values of the as-cast specimens were 53.2, 52.0, 48.4, and 43.8MPa, respectively, and the corresponding fatigue strengths of the T6 heat-treatment specimens were 85.4, 75.7, 60.6, and 51.2 MPa. Impact absorbed energy and fatigue strength decreased as scrap content of the specimen increased. It is assumed that impact absorbed energy decreased owing to the presence of oxide films, which act as branches of 2nd cracks; fatigue strength also decreased with decreased deflection of the fatigue crack path as the scrap content of the specimens increased.
研究了废料含量对AC4A合金冲击性能和疲劳性能的影响。当废料含量为0、20、35、50%时,铸态试样的冲击吸收能分别为3.61、3.56、3.47、3.08焦耳。T6热处理状态对应的能阶分别为3.66、3.48、3.25、2.96焦耳。同样,铸态试样的疲劳强度值分别为53.2、52.0、48.4和43.8MPa, T6热处理试样的相应疲劳强度值分别为85.4、75.7、60.6和51.2 MPa。冲击吸收能和疲劳强度随试样废料含量的增加而降低。假设冲击吸收能的降低是由于氧化膜的存在,氧化膜作为第二裂纹的分支;随着试样废料含量的增加,疲劳裂纹路径的挠度减小,疲劳强度也随之降低。
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引用次数: 0
Effects of Iron and Silicon Additions on the Microstructures and Mechanical Properties of Aluminium Bronze 添加铁和硅对铝青铜组织和力学性能的影响
Pub Date : 2016-12-09 DOI: 10.7777/JKFS.2016.36.6.202
Jeehoon Kim, Ji-tae Kim, Jin-Han Kim, Heung-Il Park, Sung-Gyoo Kim
The effects of Fe and Si additions on the microstructures and mechanical properties of aluminum bronze have been investigated. In a bar-type specimen cast in a die mold, the addition of Fe promoted the dendritic solidification of the α phase. The hardness values increased slightly in the Fe-added specimen with heat treatment, while these values was increased significantly in the specimens with Si or with combined additions of Fe and Si. When a centrifugal casting bush with combined addition of Fe and Si was heat treated, the FeSi compound within the matrix was finely dispersed, and was observed to be the origin of cup-cone type conical dimple failure in the tensile fracture surface. The mechanical properties of the heat treated centrifugal casting bushes, whose nom-inal alloy compositions were (Cu-7.0Al-0.8Fe-3.0Si)wt%, exhibited tensile strength of 703-781 N/mm 2 , elongation of 6.6-11.7% and hardness of Hv 222.6-249.2. These high values of strength and elongation were attributed to the strengthening of the matrix due to the combined addition of Fe and Si, and to precipitation of fine the FeSi compound.
研究了Fe和Si添加量对铝青铜显微组织和力学性能的影响。在铸型棒状试样中,Fe的加入促进了α相的枝晶凝固。经热处理后,添加铁的试样硬度值略有提高,而添加Si或铁、Si联合添加的试样硬度值有明显提高。对Fe和Si复合添加的离心铸造轴套进行热处理后,基体内的FeSi化合物被分散得很好,这是拉伸断口出现杯锥型锥形韧窝破坏的原因。标称合金成分为(Cu-7.0Al-0.8Fe-3.0Si)wt%的热处理离心铸造轴套的力学性能,抗拉强度为703 ~ 781 N/mm 2,延伸率为6.6 ~ 11.7%,硬度为Hv 222.6 ~ 249.2。这些较高的强度和伸长率是由于铁和硅的联合添加增强了基体,并析出了细小的FeSi化合物。
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引用次数: 0
Effect of Boron on Electrical and Thermal Conductivities of Aluminum 硼对铝导电、导热性能的影响
Pub Date : 2016-10-31 DOI: 10.7777/JKFS.2016.36.5.147
Min-kyung Park, J. Cho, Seong-Hee Lee, C. Kim
Aluminum has been used as an alternative material for copper, due to its good electrical and thermal conductivities. However, small quantities of transition elements such as Ti and V affect the conductivities of aluminum. Therefore, in this study, the influence of B addition to reduce the effects of Ti and V on the conductivities of aluminum was investigated. Both the electrical and thermal conductivities of aluminum were improved with addition of B up to 0.05 wt%, while the conductivities were gradually reduced with an excess amount of B. SEM-EDS and XRD results exhibited that B reacted with Ti and V element to form diborides, such as TiB 2 and VB 2 phase, and those diborides tended to settle down to the bottom of the crucible because their densities were higher than that of aluminum melt. As a result, B reduced the deleterious effects of Ti and V, and the electrical and thermal conductivities of aluminum were improved.
由于铝具有良好的导电性和导热性,它已被用作铜的替代品。然而,少量的过渡元素如Ti和V会影响铝的电导率。因此,在本研究中,研究了添加B来降低Ti和V对铝电导率的影响。当B的添加量达到0.05 wt%时,铝的电导率和导热系数都有所提高,而B的添加量过多时,铝的电导率逐渐降低,SEM-EDS和XRD结果表明,B与Ti和V元素反应形成tib2和VB相二硼化物,并且由于其密度高于铝熔体,这些二硼化物倾向于沉降到坩埚底部。结果表明,B降低了Ti和V的有害影响,提高了铝的导电性和导热性。
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引用次数: 2
Mechanical Properties and Mold Filling Capability of Al-Si-Mg Casting Alloy Fabricated by Lost Foam Casting Process 消失模铸造Al-Si-Mg铸造合金的力学性能和充型性能
Pub Date : 2016-10-31 DOI: 10.7777/JKFS.2016.36.5.153
Jeong-Min Kim, Tae-Hyung Ha, K. Choe
The lost foam casting process was used to fabricate Al-Si-Mg cast specimens, and the effects of the chemical composition and process variables on the tensile properties and the mold filling ability were investigated. Some porosity formation was observed in thick sections of the casting and better tensile properties were obtained for thin sections, presumably because of their lower porosity and the higher cooling rate. Tensile properties were not clearly enhanced by grain refining treatment with Ti; however, the elon-gation was significantly improved by Sr modification of the Al-Si-Mg alloy. The mold filling distance was generally proportional to the pouring temperature of the melt, and the distance was also increased by the addition of Ti.
采用消失模铸造工艺制备了Al-Si-Mg合金铸造试样,研究了化学成分和工艺参数对Al-Si-Mg合金拉伸性能和充型能力的影响。在铸件的厚截面上观察到一些孔隙形成,而薄截面的拉伸性能较好,可能是因为它们的孔隙率较低和冷却速度较快。Ti细化晶粒后拉伸性能没有明显提高;Al-Si-Mg合金经Sr改性后伸长率明显提高。充模距离一般与熔体浇注温度成正比,Ti的加入也使充模距离增大。
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引用次数: 1
Effect of Heat-treatment on Microstructure and Tensile Properties in Cast Alloy 718 热处理对铸造718合金组织和拉伸性能的影响
Pub Date : 2016-10-31 DOI: 10.7777/JKFS.2016.36.5.167
J. Do, Insoo Kim, B. Choi, J. Jung, In-Yong Jung, C. Jo
The effect of various types of heat-treatment on the mechanical properties of cast Alloy 718 has been investigated. Cast Alloy 718 bars were subjected to ‘standard heat-treatment’_(SHT), ‘HIP (Hot Isostatic Pressing) heat-treatment’_(HHT), and ‘HIP-sim-ulated heat-treatment’_(HS). In the absence of long time high temperature heat-treatment, a small amount of Laves phase remained in the ‘SHT’ specimen, and needle shaped δ precipitated in the vicinity of the Laves phase. Due to the formation of the Laves and δ phases in the ‘SHT’ specimen, it exhibited lower tensile properties than those of the others_specimens. On the other hand, the Laves phase was completely dissolved into the matrix after ‘HHT’ and ‘HS’ treatments. It is known that isostatic pressure reduces the self-diffusion coefficient, because of the lower self-diffusivity under HIP conditions in the interdendritic region, Nb segregation and the high amount of γ ” precipitation that occurs. Due to the higher fraction of coarse γ ” phases, the ‘HHT’ treated Alloy 718 showed excellent tensile
研究了不同热处理方式对铸造718合金力学性能的影响。铸合金718棒经过“标准热处理”_(SHT)、“热等静压热处理”_(HHT)和“热等静压模拟热处理”_(HS)。在未经过长时间高温热处理的情况下,SHT试样中残留少量Laves相,Laves相附近有针状δ析出。由于“SHT”试样中Laves相和δ相的形成,其拉伸性能低于其他样品。另一方面,HHT和HS处理后,Laves相完全溶解在基体中。已知等静压降低了自扩散系数,因为在HIP条件下枝晶间区域的自扩散系数较低,Nb偏析和大量γ”析出发生。由于HHT处理的718合金中含有较多的粗γ”相,因此具有良好的拉伸性能
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引用次数: 1
Evolution of Microstructure and Mechanical Properties of a Ni Base Superalloy during Thermal Exposure Ni基高温合金热暴露过程中组织与力学性能的演变
Pub Date : 2016-10-31 DOI: 10.7777/JKFS.2016.36.5.159
Insoo Kim, B. Choi, J. Jung, J. Do, In-Yong Jung, C. Jo
The microstructural evolution of a cast Ni base superalloy, IN738LC, has been investigated after long term exposure at several temperatures. Most of the fine secondary γ ' particles resolved after 2000 hour exposure at 816 o C. At higher temperatures of 871 o C and 927 o C, secondary γ ' resolved after 1000 hours of exposure, and cuboidal primary γ ' grew with exposure time. During the thermal exposure, σ phase formed at all tested temperatures, and η phase was observed around interdendritic regions due to carbide degeneration. The influence of microstructural evolution during thermal exposure on the mechanical properties has been analyzed. The effects of γ ' particle growth are more pronounced on the high temperature creep properties than on the room temperature tensile properties.
研究了一种铸造镍基高温合金IN738LC在不同温度下长期暴露后的显微组织演变。在816℃和927℃的高温下,大部分细小的二次γ′在暴露2000 h后分解,1000 h后二次γ′分解,初生立方γ′随着暴露时间的增加而增大。在热暴露过程中,在所有测试温度下均形成σ相,在枝晶间区域附近由于碳化物的退化而形成η相。分析了热暴露过程中微观组织的演变对材料力学性能的影响。γ′晶粒长大对合金高温蠕变性能的影响比对室温拉伸性能的影响更为明显。
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引用次数: 1
Corrosion behavior of Mg-(0~6)%Zn Casting Alloys in 1M NaCl Solution Mg-(0~6)%Zn铸造合金在1M NaCl溶液中的腐蚀行为
Pub Date : 2016-08-31 DOI: 10.7777/JKFS.2016.36.4.117
In-Je Hwang, Young-Jig Kim, J. Jun
The effects of the Zn content on the microstructure and corrosion behavior in 1M NaCl solution were investigated in Mg(0~6)%Zn casting alloys. The MgZn phase was scarcely observed in the Mg-1%Zn alloy, while the Mg-(2~6)%Zn alloy consisted of α-(Mg) and MgZn phases. With an increase in the Zn content, the amount of the MgZn phase was gradually increased. Immersion and electrochemical corrosion tests indicated that the Mg-1%Zn alloy had the lowest corrosion rate among the alloys, and a further increase in the Zn content resulted in the deterioration of the corrosion resistance. Microstructural examinations of the corroded surfaces and EIS analyses of surface corrosion films revealed that the best corrosion resistance at 1%Zn was associated with the absence of MgZn phase particles in the microstructure and the contribution of Zn element to the formation of a protective film on the surface. A micro-galvanic effect by the MgZn particles led to the increased rate of corrosion at a higher Zn content.
研究了锌含量对Mg(0~6)%Zn铸造合金在1M NaCl溶液中的组织和腐蚀行为的影响。Mg-1%Zn合金中几乎没有MgZn相,而Mg-(2~6)%Zn合金则由α-(Mg)相和MgZn相组成。随着Zn含量的增加,MgZn相的数量逐渐增加。浸渍和电化学腐蚀试验表明,Mg-1%Zn合金的腐蚀速率最低,进一步增加Zn含量会导致合金的耐蚀性下降。腐蚀表面的显微组织检查和表面腐蚀膜的EIS分析表明,在1%Zn时,最佳的耐蚀性与微观组织中MgZn相颗粒的缺失以及Zn元素对表面保护膜形成的贡献有关。当锌含量增加时,MgZn颗粒的微电偶效应导致腐蚀速率增加。
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引用次数: 0
Change of Mechanical Properties During Heat Treatment of Diecast ADC12 Alloy 铸态ADC12合金热处理过程中力学性能的变化
Pub Date : 2016-06-30 DOI: 10.7777/JKFS.2016.36.3.88
S. Kang, Kyeong-Seob Park, Eun-Ho Oh, Jung-Il Shim, Hee-Soo Kim
We investigated the effect of heat treatment on an ADC12 alloy produced using diecasting. The heat treatment used in this study was a typical T6 process: a solid solution treatment followed by an artificial aging treatment. As-cast specimens were solid-solution-treated at 500 o C and 530 o C for 1-16 hr, and aged at 160 o C and 180 o C for 1-8 hr. Microstructural changes in the alloy during the heat treatment were observed. Changes in mechanical properties of the alloy were measured using a micro-Vickers hardness tester. Finally, we determined the optimal heat treatment conditions for the diecast ADC12 alloy.
研究了热处理对压铸ADC12合金的影响。本研究中使用的热处理是典型的T6工艺:固溶处理,然后进行人工时效处理。铸态试样分别在500℃和530℃固溶处理1-16小时,在160℃和180℃时效1-8小时。观察了合金在热处理过程中的显微组织变化。用显微维氏硬度计测定合金力学性能的变化。最后,确定了铸造ADC12合金的最佳热处理条件。
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引用次数: 0
Effect of Scrap Impurities on Microstructure and Mechanical Properties of Zr Alloys 废屑杂质对Zr合金组织和力学性能的影响
Pub Date : 2016-06-30 DOI: 10.7777/JKFS.2016.36.3.81
Gu Beom Jeong, I. Kim, J. Song, P. Shin, S. Hong
In this study, the effect of scrap ratio on the mechanical properties of Zr alloys was studied. Oxygen content in the ingot cake increased rapidly with increasing fraction of scrap, which can be attributed to the surface oxide of scrap including small pieces of turning, chips, etc. Iron content did not increase much with the increasing addition of scrap, suggesting scrap materials was well reserved in the iron-free container. As-cast structure of Zr alloy with the scrap:sponge ratio displayed plate/or needle α phase and no appreciable change of the cast structure was observed with change of scrap fraction. The strength increases with increasing fraction of scrap, which can be attributed to the increase of oxygen content. The ductility decreased slightly with increase of scrap fraction. Dislocation-oxygen interaction is known to increase the strength at the expense of ductility. Ingot cake with intentionally added Fe2O3 exhibited the drastic decrease of the formability, even exhibited the brittle fracture behavior during rolling. The oxidation resistance, however, increased with the increase of scrap fraction because of high oxygen content, which may prevent more penetration and diffusion of oxygen into matrix.
本文研究了废品率对Zr合金力学性能的影响。钢锭饼中氧含量随着废钢掺量的增加而迅速增加,这是由于废钢包括车削小块、切屑等表面氧化所致。铁含量随废料添加量的增加并没有增加太多,说明废料在无铁容器中得到了很好的保留。废海绵比下Zr合金的铸态组织呈现板状或针状α相,随废海绵比的变化铸态组织无明显变化。强度随废料掺量的增加而增加,这与氧含量的增加有关。随着废料掺量的增加,塑性略有下降。众所周知,位错-氧相互作用以牺牲延性为代价来提高强度。有意添加Fe2O3的锭饼在轧制过程中成形性急剧下降,甚至表现出脆性断裂行为。然而,由于高氧含量的存在,随着废料分数的增加,抗氧化性增加,这可能会阻止氧更多地渗透和扩散到基体中。
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引用次数: 0
Comparison of Electrochemical Corrosion Properties of Permanent Mold Casting GZ21 Alloy and AZ91 Alloy 永模铸造GZ21合金与AZ91合金电化学腐蚀性能的比较
Pub Date : 2016-04-30 DOI: 10.7777/JKFS.2016.36.2.60
D. Kim, B. Kim, K. Park, I. K. Chang
In this study, comparison of corrosion properties of the Mg-1.5Ge-1Zn (GZ21) alloy and Mg-9Al-1Zn (AZ91) alloy were investigated. The studied alloys were fabricated by permanent mold casting method. And the potentiodynamic test, hydrogen evolution test, immersion test and A.C Impedance test were carried out in a 3.5% NaCl solution with pH7.2 at room temperature to measure the corrosion properties. The microstructure of GZ21 alloy was composed of α-Mg and Mg2Ge phases and AZ91 alloy was composed of α-Mg and Mg17Al12 phases. From the test results, the corrosion property was improved by adding Ge. It seemed that the corrosion mechanism was changed from galvanic corrosion (AZ91) to filiform corrosion (GZ21).
本研究比较了Mg-1.5Ge-1Zn (GZ21)合金和Mg-9Al-1Zn (AZ91)合金的腐蚀性能。采用永模铸造方法制备了所研究的合金。在pH7.2的3.5% NaCl溶液中进行恒电位试验、析氢试验、浸没试验和交流阻抗试验,测定其腐蚀性能。GZ21合金组织由α-Mg和Mg2Ge相组成,AZ91合金组织由α-Mg和Mg17Al12相组成。试验结果表明,添加Ge后,合金的耐腐蚀性能得到了改善。腐蚀机理由电偶腐蚀(AZ91)向丝状腐蚀(GZ21)转变。
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引用次数: 1
期刊
Journal of Korea Foundry Society
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