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Attribute ranging as a coordinated strategy between drug substance and drug product to accelerate commercial process nomination 属性范围作为原料药和药品之间的协调策略以加速商业化过程的提名。
IF 3.7 3区 医学 Q2 CHEMISTRY, MEDICINAL Pub Date : 2025-02-01 DOI: 10.1016/j.xphs.2024.11.008
Clara Hartmanshenn , Alexander Bechtold , Thomas Kwok , Jeff Mora , Nathan Contrella , Alex Confer , Rachel Bade , Teresa Andreani , Jonathan M.E. Hughes , Billy Chen , Eric Sirota , Lorenzo Codan , David J. Lamberto , Yingju Xu , Nastaran Salehi , Stephen Crowley
To make investigational drug candidates available to patients sooner, timelines for drug development are becoming shorter. Synthesis route scouting for active pharmaceutical ingredients (API) and drug product development often must occur simultaneously, requiring formulators to make decisions regarding drug product process selection before commercial API route finalization. Alternatively, the formulation strategy may be locked, thereby constraining drug substance processes with strict API attribute requirements. Critical quality attributes of the drug product can depend heavily on the API, yet final physical attributes may not be known early on in development. Furthermore, the desire to reduce pill burden means higher drug loading in formulations, leaving little room for excipients to compensate for suboptimal API performance. The opposing challenges of API synthetic route and drug product formulation development typically lead to elongated development timelines requiring an iterative approach. In this work, a coordinated strategy was designed and implemented to deliberately range API attributes via crystallization and milling techniques to enable robust assessment of downstream manufacturing and significantly reduce the time for final process selection. The study presented was conducted on a protease inhibitor targeted for treatment of Covid-19. Given the emergent need for treatment options, this dramatically accelerated approach was crucial for potential emergency use authorization (EUA).
为了让患者更快地获得研究候选药物,药物开发的时间表正变得越来越短。活性药物成分(API)的合成路线寻找和药物产品开发通常必须同时进行,要求配方师在商业API路线确定之前就药物产品工艺选择做出决定。或者,可以锁定制剂策略,从而约束具有严格API属性要求的原料药工艺。药品的关键质量属性可能在很大程度上取决于原料药,但最终的物理属性可能在开发早期不知道。此外,减少药片负担的愿望意味着配方中更高的药物负荷,给赋形剂留下很少的空间来补偿不理想的API性能。API合成路线和药物制剂开发的对立挑战通常导致开发时间表延长,需要迭代方法。在这项工作中,设计并实施了一种协调策略,通过结晶和铣削技术来确定API属性,从而能够对下游制造进行稳健的评估,并显着减少最终工艺选择的时间。这项研究是针对一种靶向治疗Covid-19的蛋白酶抑制剂进行的。鉴于对治疗方案的紧急需求,这种大大加快的方法对于潜在的紧急使用授权(EUA)至关重要。
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引用次数: 0
Importance of RNase monitoring during large-scale manufacturing and analysis of mRNA-LNP based vaccines 在大规模生产和分析基于 mRNA-LNP 的疫苗过程中监测 RNase 的重要性。
IF 3.7 3区 医学 Q2 CHEMISTRY, MEDICINAL Pub Date : 2025-02-01 DOI: 10.1016/j.xphs.2024.10.012
Robbe Van Pottelberge , Roman Matthessen , Shauna Salem , Ben Goffin , Nancee Oien , Pratima Bharti , David Ripley
Ribonucleases (RNases) are ubiquitous in nature, being able to cleave a wide range of polyribonucleotides. While the presence of microbial and viral contamination in sterile manufacturing is highly studied and controlled, there are no standardized practices for evaluating RNase in the production facility. Since the COVID-19 pandemic, mRNA-LNP based vaccines have become part of routine large-scale manufacturing. The unstable nature of mRNA poses new challenges to safeguard the working efficacy of mRNA – Lipid nanoparticle (LNP) based vaccines or therapeutics, where the presence of RNase in the formulation process could have a profound impact on the mRNA integrity. In this article, lessons learned are presented with respect to the evaluation of RNase contamination during LNP drug product formulation and analysis. Using sensitive detection methods, the potential presence of RNase in the manufacturing of mRNA-LNPs was investigated. Additionally, capillary gel electrophoresis (CGE) data, used to measure mRNA integrity, demonstrate the quality of the active mRNA substance and importance of suitable RNase control strategies. The results and cases presented in this paper should pave the way forward for evaluation and control strategies dedicated to mRNA-LNP based vaccines and therapeutics.
核糖核酸酶(RNase)在自然界无处不在,能够裂解多种多核苷酸。虽然对无菌生产中的微生物和病毒污染进行了深入研究和控制,但对生产设施中的核糖核酸酶却没有标准化的评估方法。自 COVID-19 大流行以来,基于 mRNA-LNP 的疫苗已成为常规大规模生产的一部分。mRNA 的不稳定性为保障基于 mRNA - 脂质纳米粒子 (LNP) 的疫苗或疗法的工作功效带来了新的挑战,因为配制过程中 RNase 的存在可能会对 mRNA 的完整性产生深远影响。本文介绍了在 LNP 药物产品配制和分析过程中评估 RNase 污染的经验教训。利用灵敏的检测方法,研究了 mRNA-LNPs 生产过程中可能存在的 RNase。此外,用于测量 mRNA 完整性的毛细管凝胶电泳 (CGE) 数据证明了活性 mRNA 物质的质量和合适的 RNase 控制策略的重要性。本文介绍的结果和案例将为基于 mRNA-LNP 的疫苗和疗法的评估和控制策略铺平道路。
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引用次数: 0
Enzymatic hydrolysis of acyl glucuronide metabolites in human liver microsomes correlates to the risk of idiosyncratic drug toxicity
IF 3.7 3区 医学 Q2 CHEMISTRY, MEDICINAL Pub Date : 2025-02-01 DOI: 10.1016/j.xphs.2025.01.014
Hiroaki Shimada, Hiroyuki Ikuta, Yu Hashimoto, Yusuke Yabuuchi, Atsushi Kawase, Sumio Matzno, Masahiro Iwaki
Acyl glucuronide (AG) is a reactive metabolite that causes idiosyncratic drug toxicity (IDT). Although the instability of AG is used to predict the IDT risk of novel drug candidates, it sometimes overestimates the IDT risk. We investigated whether the rate of enzymatic AG hydrolysis in human liver microsomes (HLM) can predict the risk of IDT. We used 16 drugs classified into three categories in terms of IDT risk: drugs withdrawn from the market owing to severe IDT (withdrawn, WDN) and drugs still being on the market, regardless of IDT risk (warning, WA) or not (safe, SA). AG was incubated with HLM, and the resulting parent drugs for AG hydrolysis were quantified using HPLC. The rate of enzymatic AG hydrolysis in the HLM of WDN was higher than that in WA and SA, and no difference was observed between WA and SA. We categorized WA and SA as commercially available (CA) drugs and performed a logistic regression analysis. The rate of enzymatic AG hydrolysis in HLM significantly distinguished WDN drugs from CA drugs, with an estimated classification value of 0.189 nmol/min/mg protein. In conclusion, the rate of enzymatic AG hydrolysis in HLM may be useful for predicting the risk in drug development.
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引用次数: 0
Assessment of immunogenicity and protective efficiency of multi-epitope antigen-loaded in mannan decorated PLGA nanoparticles against tuberculosis 甘露聚糖修饰多表位抗原的PLGA纳米颗粒抗结核免疫原性及保护效果评价。
IF 3.7 3区 医学 Q2 CHEMISTRY, MEDICINAL Pub Date : 2025-02-01 DOI: 10.1016/j.xphs.2024.11.025
Yousef Amini , Mona Kabiri , Saeid Amel Jamehdar , Mojtaba Sankian , Zahra Meshkat , Sirwan Zare , Saman Soleimanpour , Hadi Farsiani , Bagher Moradi , Mohsen Tafaghodi
The antigen-targeting to dendritic cells (DCs) has gained increasing attention as the potential approach for immunotherapy in recent years due to the ability of DCs to regulate innate and adaptive immunity. In the present study, the immunogenicity and protective efficiency of mannan-decorated PLGA nanoparticles (NPs) loaded with multi-epitopes mycobacterium tuberculosis antigen (HspX-Ppe44-EsxV) were evaluated as a targeted delivery system to DCs. For this purpose, PLGA nanoparticle formulations were prepared and subsequently decorated by mannan. The physicochemical properties and level of mannan incorporation, as well as encapsulation efficiency and antigen release, were assessed. The potential of formulated NPs for antigen targeting to DCs, and immunogenicity against tuberculosis (TB) were investigated using immunofluorescence assay and in-vivo experiments. Mannan incorporation enhanced the uptake of fusion-loaded PLGA by DCs. The cytokine and antibody assays demonstrated that mannosylation of NPs and BCG-primed mice boosted by mannan-PLGA could significantly elevate Th1-biased immune responses relative to the BCG and non-modified PLGA NPs. Our findings also proved that the mannosylated vaccine in the presence of CpG could evoke Th1 and Th17 responses with appropriate protective efficiency against TB in mice. This result illustrated that the active targeting of DCs by mannan-PLGA NPs could induce a proper anti-tuberculosis response, which is essential for protection against tuberculosis.
近年来,由于树突状细胞具有调节先天免疫和适应性免疫的能力,抗原靶向树突状细胞作为一种潜在的免疫治疗方法受到越来越多的关注。在本研究中,我们评估了甘露聚糖修饰的PLGA纳米颗粒(NPs)装载多表位结核分枝杆菌抗原(HspX-Ppe44-EsxV)作为DCs靶向递送系统的免疫原性和保护效率。为此,制备了PLGA纳米颗粒配方,随后用甘露聚糖修饰。评估了甘露聚糖掺入的理化性质和水平,以及包封效率和抗原释放。采用免疫荧光法和体内实验研究了制备的NPs对dc抗原靶向的潜力,以及对TB的免疫原性。甘露聚糖的掺入增强了dc对融合负载PLGA的吸收。细胞因子和抗体实验表明,甘露聚糖-PLGA增强的甘露糖化NPs和BCG引发的小鼠,相对于BCG和未修饰的PLGA NPs,可以显著提高th1偏倚免疫反应。我们的研究结果还证明,在CpG的存在下,甘露糖基化疫苗可以引起Th1和Th17的反应,并具有适当的保护作用。这一结果表明甘露聚糖- plga NPs对dc的活性靶向可以诱导适当的抗结核反应,这对预防结核病至关重要。
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引用次数: 0
The impact of process parameters on the lyophilized porous micro-structure: A case study of dextran 工艺参数对冻干多孔微结构的影响——以葡聚糖为例。
IF 3.7 3区 医学 Q2 CHEMISTRY, MEDICINAL Pub Date : 2025-02-01 DOI: 10.1016/j.xphs.2024.12.020
Andraž Košir , Fiora Artusio , Leif-Thore Deck , Roberto Pisano , Marco Mazzotti
Freeze-drying is used to prolong the shelf life of pharmaceutical formulations stored in vials. To achieve this, formulations are first frozen and then dried, yielding a porous product that can in some cases be stored even at ambient conditions. In this work, the effect of different process parameters on the properties of the porous micro-structure obtained when freeze-drying dextran solutions was studied. To characterize the pore sizes, the samples were imaged with scanning electron microscopy (SEM) and the images were manually analyzed to determine the pore size distribution. To study the robustness of such manual pore characterization methodology, a reliability analysis was carried out, which showed that defining a set of guidelines leads to comparable pore size distributions among multiple participants conducting the analysis. The pore characterization methodology was then applied to products that were freeze-dried under different conditions. Higher dextran concentrations and higher cooling rates were found to lead to predominantly smaller pore sizes and longer primary drying. The conclusions of this work complement the existing literature in demonstrating the robustness of the manual pore size analysis and give valuable insight into the link between the micro-structure formed during the freezing of dextran solutions and the drying performance.
冷冻干燥用于延长储存在小瓶中的药物制剂的保质期。为了实现这一点,配方首先被冷冻,然后干燥,产生一种多孔产品,在某些情况下,即使在环境条件下也可以储存。本文研究了不同工艺参数对冷冻干燥葡聚糖溶液所得多孔微结构性质的影响。为了表征样品的孔径,采用扫描电子显微镜(SEM)对样品进行成像,并对图像进行人工分析以确定孔径分布。为了研究这种手工孔隙表征方法的稳健性,进行了可靠性分析,结果表明,定义一套指导方针可以使进行分析的多个参与者之间的孔隙大小分布具有可比性。然后将孔隙表征方法应用于不同条件下的冻干产品。较高的葡聚糖浓度和较高的冷却速率主要导致较小的孔径和较长的初级干燥。这项工作的结论补充了现有的文献,证明了人工孔径分析的鲁棒性,并对右旋糖酐溶液冷冻过程中形成的微观结构与干燥性能之间的联系提供了有价值的见解。
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引用次数: 0
Formulation development of highly stable collagenase-containing hydrogels for wound healing 用于伤口愈合的高稳定性胶原酶水凝胶的配方开发。
IF 3.7 3区 医学 Q2 CHEMISTRY, MEDICINAL Pub Date : 2025-02-01 DOI: 10.1016/j.xphs.2025.01.009
Syeda Yamna Zia , Sofia Ahmed , Hafiza Sumaiyya Jamal , Mehvish Perveen , Muhammad Ali Sheraz , Zubair Anwar , Syed Abid Ali
Collagenases are enzymes that break down collagen and are used in wound healing and treating various disorders. Currently, collagenase is commercially available in only ointment and injectable forms and is sensitive to various environmental factors. In the present study, different hydrogel formulations of collagenase have been prepared at pH 6.5 using carboxymethylcellulose sodium and zinc acetate with and without humectants such as propylene glycol (PG) and glycerin (GL) in varying concentrations. The formulated gels were stored at room temperature (25±2°C, 60±5% RH) and refrigerator temperature (5±3°C) for six months to evaluate their physical and up to six years for chemical stability. The gels were subjected to various tests, including organoleptic studies, spreadability, moisture content, swelling index, swelling/de-swelling, syneresis, viscosity, gelation time, and weight variation. The purity and molecular weight of collagenase have been determined using sodium dodecyl sulfate-polyacrylamide gel electrophoresis (SDS–PAGE). At the same time, its activity during the storage period was evaluated by gelatin zymography. Casein zymography was also performed to detect any caseinase contamination in the formulations. The release of the enzyme from different gel formulations was assessed using the Franz diffusion apparatus and analyzed by gelatin zymography. The results showed some physical changes that were more prominent in gels stored at room temperature than those kept refrigerated. The difference in humectant concentration was also found to affect the stability of gels. PG was found to be a better humectant than GL, particularly in a concentration of 25%. The zymography results indicated that collagenase was stable in all formulations kept in the refrigerator. In contrast, its complete degradation was noted in the preparations stored at room temperature within a month. The data generated in this study will help the formulators to commercialize a relatively economical gel formulation of collagenase that is highly stable for up to six years at refrigerator temperature (5±3°C).
胶原酶是分解胶原蛋白的酶,用于伤口愈合和治疗各种疾病。目前,市售的胶原酶只有软膏和注射形式,而且对各种环境因素很敏感。在本研究中,在pH为6.5的条件下,用羧甲基纤维素钠和醋酸锌制备了不同的胶原酶水凝胶配方,并添加和不添加不同浓度的湿润剂,如丙二醇(PG)和甘油(GL)。将配制好的凝胶在室温(25±2°C, 60±5% RH)和冰箱温度(5±3°C)下保存6个月以评估其物理稳定性,并保存6年以评估其化学稳定性。凝胶进行了各种测试,包括感官研究、涂抹性、水分含量、膨胀指数、膨胀/消肿、增效、粘度、凝胶时间和重量变化。用十二烷基硫酸钠-聚丙烯酰胺凝胶电泳(SDS-PAGE)测定了胶原酶的纯度和分子量。同时,用明胶酶谱法测定其在贮藏期间的活性。酪蛋白酶谱法也用于检测配方中的任何酪蛋白污染。利用Franz扩散仪和明胶酶谱分析了不同凝胶配方的酶释放。结果表明,室温保存的凝胶比冷藏的凝胶的一些物理变化更明显。湿润剂浓度的差异也会影响凝胶的稳定性。结果表明,PG是一种较好的湿润剂,特别是在浓度为25%时。酶谱分析结果表明,胶原酶在冰箱保存的所有配方中都是稳定的。相比之下,在室温下储存的制剂在一个月内完全降解。本研究中产生的数据将帮助配方师将一种相对经济的胶原酶凝胶配方商业化,这种凝胶配方在冰箱温度(5±3°C)下可高度稳定长达6年。
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引用次数: 0
Mechanism of low molecular weight impurity formation in an IgG1 monoclonal antibody formulation IgG1单克隆抗体制剂中低分子量杂质形成的机制。
IF 3.7 3区 医学 Q2 CHEMISTRY, MEDICINAL Pub Date : 2025-02-01 DOI: 10.1016/j.xphs.2024.12.024
Pinaki Basu , Nidhi Verma , Sigireddi Indra Kumar , Maya Nanath , Sireesha Goswamy Kaligatla , Giridhar Sivalanka , Veerabhadra Madurai Veeraraghavan , Lovisha Aggarwal , Sunil A Nankar , Ravi Kumar Marikanti , Murali Jayaraman
Formulation robustness study was performed for a biosimilar monoclonal antibody (IgG1) manufactured at Dr. Reddy's Laboratory, where the pH and concentration level of excipients in the drug product formulation were systematically varied from the target formulation. It was observed that the IgG1 formulation having relatively low pH and high citrate (buffer salt) concentration were predisposed to the formation of low molecular weight impurities. Mass spectrometry analysis of the mAb1 fragments detected the pyroglutamate species from LC-LC dimer and fragmentation in the –DKTH- amino acid sequence of the heavy chain. Blind docking indicated binding of citrate with Lysine 222 residue in the proximity of Cys224 could have potentially fragmented IgG1.
Dr. Reddy's实验室对一种生物仿制单克隆抗体(IgG1)进行了配方稳稳性研究,其中药物制剂制剂中的赋形剂的pH值和浓度水平与目标制剂有系统的变化。观察到,具有相对低pH值和高柠檬酸盐(缓冲盐)浓度的IgG1制剂易于形成低分子量杂质。MaB1片段的质谱分析发现LC-LC二聚体中存在焦谷氨酸,重链- dkth -氨基酸序列存在片段。盲对接表明,柠檬酸盐与Lysine 222残基在Cys224附近的结合可能导致IgG1断裂。
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引用次数: 0
Clotrimazole mucoadhesive films with extended-release properties for vaginal candidiasis—A hot-melt extrusion application 具有阴道假丝酵母菌缓释特性的克霉唑黏附膜-热熔挤出应用。
IF 3.7 3区 医学 Q2 CHEMISTRY, MEDICINAL Pub Date : 2025-02-01 DOI: 10.1016/j.xphs.2025.01.011
Kirti Sawant , Rasha M. Elkanayati , Ahmed Almotairy , Michael A. Repka , Mashan Almutairi
Clotrimazole, an antifungal agent for treating vaginal candidiasis, faces challenges in localized delivery due to poor solubility, complexity of the vaginal environment, limited fluid for dissolution, and rapid self washout of the vagina. The study aimed to enhance clotrimazole solubility using hot-melt extrusion (HME) to develop vaginal films with adequate bioadhesion, mechanical strength, and extended-release properties. Different formulations were created by varying the ratios of polyethylene oxide (PEO) grades (N750 and N10) to adjust the films' properties. The films demonstrated extended-release profiles, prolonging clotrimazole release for up to eight hours, with a cumulative gradual and complete in- vitro release in 100 mL of simulated vaginal fluid with 0.5% sodium dodecyl sulfate. In contrast, the marketed vaginal ovules exhibited a rapid and complete release within 30 minutes of shell rupture. The release kinetics followed Krosmeyer-Peppas model, and zero-order release mechanism. Films containing 25% clotrimazole, 56.25% PEO N750, and 18.75% PEO N10 exhibited strength of 87.9 N, stiffness of 35 N/sec, and adhesive force of 3.85 N.mm. In conclusion, the novel clotrimazole-loaded vaginal films developed using HME technology enhanced the solubility and localized vaginal delivery of clotrimazole. The extended-release profile may reduce the dosing frequency, enhance patient adherence, and improve therapeutic outcomes.
克霉唑是一种用于治疗阴道念珠菌病的抗真菌药物,但由于其溶解度差、阴道环境复杂、溶解液体有限以及快速自阴道冲洗,在局部给药方面面临挑战。本研究旨在利用热熔挤压(HME)技术提高氯霉唑的溶解度,以制备具有良好生物粘附性、机械强度和缓释性能的阴道膜。通过改变聚乙烯氧化物(PEO)等级(N750和N10)的比例来调整薄膜的性能,形成了不同的配方。该膜表现出缓释特性,将克霉唑的释放时间延长至8小时,在100ml含0.5%十二烷基硫酸钠的模拟阴道液中累积逐渐和完全的体外释放。相比之下,市场上销售的阴道胚珠在壳破裂30分钟内表现出快速和完全的释放。释放动力学符合Krosmeyer-Peppas模型和零级释放机制。含有25%氯霉唑、56.25% PEO N750和18.75% PEO N10的薄膜强度为87.9 N,刚度为35 N/sec,附着力为3.85 N.mm。综上所述,利用HME技术制备的新型克霉唑阴道膜提高了克霉唑的溶解度和阴道局部递送。缓释型可以减少给药频率,增强患者依从性,改善治疗结果。
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引用次数: 0
β-Cyclodextrin derivatives bind aromatic side chains of the cyclic peptide lanreotide β-环糊精衍生物结合环肽兰瑞奥肽的芳香族侧链
IF 3.7 3区 医学 Q2 CHEMISTRY, MEDICINAL Pub Date : 2025-02-01 DOI: 10.1016/j.xphs.2024.10.042
Negar Jafari , Justin T. Douglas , Sarah A. Neuenswander , Payam Kelich , Michael J. Hageman
Cyclodextrin complexation has a potential to modulate the physicochemical properties of peptide drugs. The ability of peptides to form an inclusion complex can be influenced by factors such as size, amino acid sequence of peptide, and the size and charge of the cyclodextrin cavity. In this study, the inclusion complexes of the cyclic peptide drug lanreotide acetate with two common β-cyclodextrin derivatives, Sulfobutyl ether β-CD (SBEβ-CD) and hydroxypropyl β-CD (HPβ-CD) were investigated. NMR spectroscopy was used to examine the interaction between β-cyclodextrin derivatives and specific residues of lanreotide. It was observed that the hydrophobic side chain of aromatic residues in the lanreotide sequence can fit into the cavities of both β-cyclodextrin derivatives. Additionally, NMR revealed a lower diffusion coefficient and higher hydrodynamic radius of complex, indicative of binding to the cavities. Each aromatic residue was individually studied by substituting alanine in lanreotide to measure its association binding with both β-cyclodextrin derivatives. The alanine-substitute study indicated a stronger binding of SBEβ-CD to Lanreotide compared to HPβ-CD. Docking studies suggested that the 1:1 inclusion complex is more favorable than higher-order complexes due to the steric hindrance and size considerations. Docking analysis indicated the stable conformation of all three aromatic side chains with both β-cyclodextrin derivatives, SBEβ-CD and HPβ-CD.
环糊精复合物具有调节多肽药物理化性质的潜力。肽形成包合物的能力受多种因素的影响,如肽的大小、氨基酸序列以及环糊精空腔的大小和电荷。本研究考察了环肽药物醋酸兰瑞奥肽与两种常见的β-环糊精衍生物--磺丁醚β-CD(SBEβ-CD)和羟丙基β-CD(HPβ-CD)的包合复合物。核磁共振光谱用于研究β-环糊精衍生物与兰瑞奥肽特定残基之间的相互作用。结果表明,兰瑞奥肽序列中芳香残基的疏水侧链可与两种 β-环糊精衍生物的空腔相匹配。此外,核磁共振显示,复合物的扩散系数较低,流体力学半径较大,表明与空腔结合。通过取代兰瑞奥肽中的丙氨酸,对每个芳香族残基进行了单独研究,以测量其与β-环糊精衍生物的结合情况。丙氨酸替代物研究表明,与 HPβ-CD 相比,SBEβ-CD 与兰瑞奥肽的结合力更强。对接研究表明,由于立体阻碍和尺寸因素,1:1 包合复合物比高阶复合物更有利。对接分析表明,所有三个芳香族侧链都与β-环糊精衍生物 SBEβ-CD 和 HPβ-CD 形成了稳定的构象。
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引用次数: 0
Impact of citrate on mitigating iron mediated polysorbate 80 degradation in biotherapeutic formulation placebos 柠檬酸盐对缓解生物治疗配方安慰剂中铁介导的聚山梨醇酯 80 降解的影响
IF 3.7 3区 医学 Q2 CHEMISTRY, MEDICINAL Pub Date : 2025-02-01 DOI: 10.1016/j.xphs.2024.10.038
Rong-Sheng Yang , Chengbei Li , Liliana Henriquez , Hongxia Wang , Jainik Panchal , Wendy Zhong , Hillary Schuessler
Polysorbate 80 (PS80), a widely used polymeric surfactant in biotherapeutic formulation, possesses a unique structural composition that effectively prevents protein aggregation in highly concentrated protein drug formulations. However, PS80 is susceptible to hydrolysis, due to the presence of fatty acid esters that can be enzymatically hydrolyzed, The unsaturated bonds in the fatty acids are prone to oxidative degradation when exposed to air, especially in the presence of transition metals such as iron and copper, which may be introduced during production and purification processes or from contamination in raw materials used in drug formulation. The degradation of PS80, particularly through metal-mediated oxidative degradation, poses a significant challenge for the industry. Among the identified trace metals, iron plays a crucial role as the redox reaction between ferrous ion (Fe(II)) and ferric ion (Fe(III)) generates radicals that initiate the degradation process. In order to investigate the impact of iron on PS80 degradation and understand the mechanism of iron-catalyzed oxidation, we utilized charge-reduction mass spectrometry and two-dimensional ion density mapping technologies to characterize the degradation of PS80. This method has proven to be a convenient and effective tool for the quick and detailed profiling of PS80, allowing for visual monitoring and examination of the changes that reflect the difficult-to-identify and easy-to-miss oxidized species of PS80. Additionally, a high-performance liquid chromatography coupled to inductively coupled plasma mass spectrometry method was developed for the separation and measurement of Fe(II) and Fe(III). Through this investigation, we determined that the involvement of Fe(II)/Fe(III) in PS80 degradation is a temperature dependent process. Furthermore, we found citrate not only promotes the conversion of Fe(II) to Fe(III), but it also chelates Fe(III) and prevents its reduction to Fe(II), thus inhibiting the initiation of the PS80 degradation. Therefore, the addition of citrate can be a crucial ingredient for controlling the degradation of PS80 in biologic drug substances and products. Overall, this investigation has provided valuable insights to enhance product stability, optimize processes, and ensure the quality of formulations containing PS80.
聚山梨醇酯 80(PS80)是一种在生物治疗配方中广泛使用的聚合物表面活性剂,它具有独特的结构组成,可有效防止高浓度蛋白质药物配方中的蛋白质聚集。脂肪酸中的不饱和键在暴露于空气中时容易发生氧化降解,尤其是在有铁和铜等过渡金属存在的情况下。PS80 的降解,尤其是通过金属介导的氧化降解,给行业带来了巨大挑战。在已确定的痕量金属中,铁起着至关重要的作用,因为亚铁离子(Fe(II))和铁离子(Fe(III))之间的氧化还原反应会产生自由基,从而启动降解过程。为了研究铁对 PS80 降解的影响并了解铁催化氧化的机理,我们利用电荷还原质谱法和二维离子密度图谱技术来表征 PS80 的降解过程。事实证明,这种方法是快速、详细分析 PS80 的便捷、有效工具,可以直观地监测和检查反映 PS80 难识别、易遗漏的氧化物种的变化。此外,我们还开发了一种高效液相色谱耦合电感耦合等离子体质谱法,用于分离和测量铁(II)和铁(III)。通过这项研究,我们确定了铁(II)/铁(III)参与 PS80 降解的过程与温度有关。此外,我们还发现柠檬酸盐不仅能促进 Fe(II) 转化为 Fe(III),还能螯合 Fe(III)并阻止其还原为 Fe(II),从而抑制 PS80 降解的开始。因此,添加柠檬酸盐可以成为控制生物药物物质和产品中 PS80 降解的关键成分。总之,这项研究为提高产品稳定性、优化工艺和确保含 PS80 制剂的质量提供了宝贵的见解。
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Journal of pharmaceutical sciences
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