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Variable angle tow-steered fibres based rotating composite beam with rotary oscillations – Parametric excitation/instability analysis 基于可变角度纤维束的旋转复合梁的旋转振动 - 参数激励/稳定性分析
IF 3.1 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-09 DOI: 10.1177/07316844241272952
Mohamed Haboussi, Girolamo Di Cara, Sudarshan Naik, Olivier Polit, Ganapathi Manickam
This study is concerned with the stability analysis for various vibrational motions of tow-steered variable angle fibres based composite rotating beam with time varying speed. The formulation combines a higher order theory introducing sine function along with finite element methodology. It satisfies the plane stress condition in width direction of beam. The displacement kinematics are generic in the sense it includes various possible vibrational motions like chord and flap wise motions, torsional and axial vibration behaviours. The equilibrium equations for the proposed problem evolved adopting virtual dynamic work are then transformed into the equations of Mathieu-Hill type considering time varying harmonic rotational speed. Using Bolotin’s procedure coupled with C1 continuity-based beam element, the parametric resonance zones along with boundary limits are numerically evaluated. The eigenvalue type of solution methodology applied for the detailed study is validated for accuracy and computational efficiency against the time domain dynamic response analysis. Based on in-depth analysis, dynamic instability characteristics in terms of resonance range and origin of instability of composite beam subjected to the chord and flap wise, torsional and axial motions are studied considering curvilinear fibre path angles, beam cross section, hub radius, thickness ratio and mean rotary speed.
本研究涉及基于纤维束的变角复合旋转梁在速度随时间变化时的各种振动运动的稳定性分析。该公式结合了引入正弦函数的高阶理论和有限元方法。它满足梁宽度方向的平面应力条件。位移运动学是通用的,它包括各种可能的振动运动,如弦线和襟翼运动、扭转和轴向振动行为。然后,考虑到时变谐波旋转速度,将采用虚拟动态功演化出的拟议问题的平衡方程转换为马修-希尔式方程。利用博洛廷程序和基于 C1 连续性的梁元素,对参数共振区和边界限制进行了数值评估。详细研究中采用的特征值类型求解方法与时域动态响应分析的准确性和计算效率进行了验证。在深入分析的基础上,考虑到曲线纤维路径角、梁横截面、轮毂半径、厚度比和平均旋转速度,研究了复合梁在弦线和襟翼、扭转和轴向运动下的共振范围和不稳定性起源方面的动态不稳定性特征。
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引用次数: 0
Experimental and numerical analysis of new thermoplastic composite mandrels 新型热塑性复合材料芯模的实验和数值分析
IF 3.1 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-08 DOI: 10.1177/07316844241278529
Siyu Chen, Longfei Cai, Xin Zhang, Xishuang Jing, Chengyang Zhang
In the field of aerospace, the application of carbon fiber composite parts is increasing year by year. As an important factor in the manufacturing of composite parts, tools play a crucial role in the manufacturing accuracy of composite parts, and composite tools have higher accuracy to better meet the manufacturing requirements. In this study, the properties of the novel thermoplastic composite mandrel of the new polymethyl methacrylate matrix are further investigated and a model is proposed to simulate the curing and spring back process of the composite part with the proposed composite mandrel. In detail, the glass transition temperature test and dynamic frequency test were carried out for the thermoplastic composite mandrel. The material constitutive equation of the thermoplastic composite mandrel was constructed based on the experimental data, and the accuracy of the constitutive equation of thermoplastic matrix material was verified by tensile experiments of matrix materials under constant strain conditions. Finally, the simulation result is compared with the fabricated part, and the effectiveness of the proposed method has been verified. This proved that the developed constitutive model of thermoplastic composite mandrel can effectively predict the curing deformation of composite parts with complex structures.
在航空航天领域,碳纤维复合材料零件的应用逐年增加。作为制造复合材料零件的重要因素,工具对复合材料零件的制造精度起着至关重要的作用,而复合材料工具具有更高的精度,能更好地满足制造要求。本研究进一步研究了新型聚甲基丙烯酸甲酯基体的新型热塑性复合材料芯模的性能,并提出了一个模型来模拟复合材料芯模与复合材料零件的固化和回弹过程。具体而言,对热塑性复合材料芯棒进行了玻璃化温度测试和动态频率测试。根据实验数据构建了热塑性复合材料芯棒的材料构成方程,并通过恒应变条件下基体材料的拉伸实验验证了热塑性基体材料构成方程的准确性。最后,将模拟结果与制件进行比较,验证了所提方法的有效性。这证明了所建立的热塑性复合材料芯模构成模型能够有效预测结构复杂的复合材料部件的固化变形。
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引用次数: 0
Comparison of single- and hybrid-fiber composite laminates for use in prosthetic sockets 用于假体插座的单纤维和混合纤维复合材料层压板的比较
IF 3.1 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-07 DOI: 10.1177/07316844241279700
Ayesha Naseem, Syeda Husna Nazakat, Mohsin Saleem, Suhail Hyder Vattathurvalappil, Abrar H Baluch
Traditional prosthetic sockets often consist of thermoplastic and wood-based materials. However, these sockets are known to be uncomfortable, heavy, and economically challenging. Natural fibers are quickly adapting and becoming more popular because of their biodegradable, long-lasting, and biocompatible nature. They are replacing synthetic fibers in the design and development of structural parts. This research looked into a new hybrid composite made of natural and synthetic fibers (basalt, jute, and carbon) that are reinforced in a polyester thermoset based matrix. The performance of this hybrid composite was then compared to that of pristine or single fiber-reinforced composites manufactured using woven jute, basalt, and carbon. The samples were manufactured using the vacuum-assisted resin transfer molding technique and cured at room temperature. The samples were then subjected to flexure and impact tests. The hybrid composite had an impact strength of 46.71 kJ/m2, higher than all other single fiber combinations. The flexural strength of the hybrid composite was determined to be 66.25 MPa, matching that of basalt fiber and surpassing that of other conventional single fiber composite laminates. Fractographic analysis has revealed that the main cause of failure in flexure is mostly attributed to delamination and fiber micro-buckling. Although hybrid reinforced composites had superior performance in terms of both impact and flexure strength, basalt fibers demonstrated comparable strength, specifically in flexure. Overall, the hybrid composite possesses exceptional promise for use in prosthetic construction.
传统的义齿套筒通常由热塑材料和木质材料组成。然而,众所周知,这些假肢套筒不舒适、笨重,而且在经济上具有挑战性。天然纤维因其可生物降解、持久耐用、生物相容性好等特性,正在迅速适应环境并变得越来越受欢迎。在结构部件的设计和开发中,天然纤维正在取代合成纤维。这项研究考察了一种新型混合复合材料,它由天然纤维和合成纤维(玄武岩、黄麻和碳)制成,并在聚酯热固性基体中得到增强。然后将这种混合复合材料的性能与使用黄麻、玄武岩和碳纤维制造的原始或单一纤维增强复合材料的性能进行了比较。样品采用真空辅助树脂传递成型技术制造,并在室温下固化。然后对样品进行弯曲和冲击试验。混合复合材料的冲击强度为 46.71 kJ/m2,高于所有其他单一纤维组合。经测定,混合复合材料的抗弯强度为 66.25 兆帕,与玄武岩纤维的抗弯强度相当,并超过了其他传统单纤维复合材料层压板的抗弯强度。断面分析表明,弯曲失效的主要原因是分层和纤维微弯曲。虽然混合增强复合材料在冲击强度和弯曲强度方面都具有更优越的性能,但玄武岩纤维表现出了与之相当的强度,尤其是弯曲强度。总之,混合复合材料在假肢结构中的应用前景非常广阔。
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引用次数: 0
Exploring the frontier of Polylactic Acid/Hydroxyapatite composites in bone regeneration and their revolutionary biomedical applications – A review 探索聚乳酸/羟基磷灰石复合材料在骨再生中的应用及其革命性生物医学应用--综述
IF 3.1 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-07 DOI: 10.1177/07316844241278045
Francis T Omigbodun, Bankole I Oladapo, Norman Osa-uwagboe
This review research investigates the potential of Polylactic Acid (PLA)/Hydroxyapatite (HA) composites in bone regeneration, focusing on the composites’ synthesis methods, mechanical properties, and biocompatibility. Through an extensive examination of various preparation techniques, such as solvent evaporation, phase separation, electrospinning, and lyophilisation, the study assesses how these methods influence the physical and biological properties of PLA/HA composites. Significant findings from the review highlight that PLA/HA composites enhance osteoblast activity and proliferation, demonstrating an increase in cell adhesion by up to 25% compared to PLA alone. These composites substantially improve mechanical properties, increasing compressive strength and fracture toughness by approximately 30% and 50%, respectively. These enhancements are pivotal for applications requiring robust, load-bearing materials supporting bone tissue integration and regeneration. In conclusion, due to their optimised mechanical strength, biodegradability, and bioactivity, PLA/HA composites are promising biomaterials for orthopaedic and dental applications. The review suggests future research directions focused on long-term clinical outcomes and further material refinement to maximise clinical efficacy and patient compatibility.
本综述研究调查了聚乳酸(PLA)/羟基磷灰石(HA)复合材料在骨再生中的潜力,重点关注复合材料的合成方法、机械性能和生物相容性。通过对溶剂蒸发、相分离、电纺丝和冻干等各种制备技术的广泛研究,该研究评估了这些方法如何影响聚乳酸/HA 复合材料的物理和生物特性。综述中的重要发现突出表明,聚乳酸/羟基乙酸复合材料能增强成骨细胞的活性和增殖,与单独使用聚乳酸相比,细胞粘附力增加了 25%。这些复合材料大大提高了机械性能,抗压强度和断裂韧性分别提高了约 30% 和 50%。这些改进对于需要坚固、承重材料支持骨组织整合和再生的应用至关重要。总之,由于具有优化的机械强度、生物可降解性和生物活性,聚乳酸/羟基纤维复合材料在骨科和牙科应用中是很有前途的生物材料。综述提出了未来的研究方向,重点是长期临床结果和进一步改进材料,以最大限度地提高临床疗效和患者兼容性。
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引用次数: 0
Multi-layer structural representation of polymer/particle interphase region based on De Gennes’s scaling theory 基于 De Gennes 缩放理论的聚合物/颗粒相间区域多层结构表示法
IF 3.1 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-05 DOI: 10.1177/07316844241279685
Esmail Sharifzadeh, Fiona Ader, Golshan Moradi
In this study, the polymer/particle interphase region, formed around dispersed and clustered nanoparticles, was represented and evaluated using a novel multi-layer structural model. The physical/mechanical characteristics of each layer were determined by a developed form of De Gennes’s scaling theory. The time-dependent creep behavior of the interphase region was studied by incorporating Burger viscoelastic model into a specifically designed equivalent box model (EBM) with a layered structure. The content and size of clusters were estimated using a specifically developed mechanical model, based on the concept of micro-scale excluded volumes. The overall creep behavior of the polymer nanocomposites was then predicted considering the interaction of the polymer matrix, interphase region, dispersed and aggregated/agglomerated nanoparticle domains (prediction error <5%). The theoretical results were benchmarked against the actual data, obtained from creep and tensile tests, in order to verify the accuracy of the model as well as the applied primary concepts.
在本研究中,使用一种新型多层结构模型表示和评估了分散和聚集纳米粒子周围形成的聚合物/粒子相间区域。各层的物理/机械特性由 De Gennes 缩放理论的发展形式确定。通过将汉堡粘弹性模型纳入专门设计的具有分层结构的等效盒模型(EBM),研究了相间区域随时间变化的蠕变行为。根据微尺度排除体积的概念,使用专门开发的力学模型估算了团聚体的含量和大小。然后,考虑到聚合物基体、相间区域、分散纳米粒子域和聚集/团聚纳米粒子域之间的相互作用,对聚合物纳米复合材料的整体蠕变行为进行了预测(预测误差为 5%)。理论结果与从蠕变和拉伸试验中获得的实际数据进行了比对,以验证模型的准确性和应用的基本概念。
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引用次数: 0
Improving the performance of Scarf and Step adhesive repairs with external reinforcements in composite structures 提高复合材料结构中带有外部加固装置的 "围巾 "和 "台阶 "粘合剂修复的性能
IF 3.1 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-05 DOI: 10.1177/07316844241281658
Guilherme F Gonçalves, Guillaume dos Reis, Luís FMF Rodrigues, Paulo RF Rocha, Sofia C. Martins, Tiago M Diogo, Marcelo FSF de Moura, Mário AP Vaz, Raul D Ferreira Moreira
In recent years, the development of adhesive repair in composites has been considered as crucial, as it not only prolongs the service life and fortifies structural resilience but also addresses environmental concerns by restoring and reinforcing composite components across diverse sectors, such as the aeronautic and automotive industries. This study presents a numerical analysis with cohesive zone modelling of adhesively bonded repairs of carbon fibre reinforced polymers with overplies using an epoxy adhesive and provides insights into optimising repairs for such components. The study focuses on two repair geometries: Scarf and Two-Stepped, considering variables such as overlap and reinforcement lengths, and its position when subjected to tensile and three-point bending loading. The results show that the introduction of external reinforcements (overplies) significantly increases the mechanical strength of the repaired joints, resulting in substantial improvements in the failure load for both geometries and both loading conditions. Under tension conditions, the Stepped repair generally obtained better strength than the Scarf geometry. On the other hand, when subject to bending, Scarf repair strength increases considerably in comparison to the Stepped geometry. The failure analysis provides further insights into the failure paths of Scarf and Step repairs.
近年来,复合材料粘合修复技术的发展一直被认为是至关重要的,因为它不仅能延长使用寿命、增强结构韧性,还能通过修复和加固航空和汽车等不同行业的复合材料部件来解决环境问题。本研究对使用环氧树脂粘合剂粘合修复碳纤维增强聚合物的过度层进行了数值分析和内聚区建模,为优化此类部件的修复提供了见解。研究重点是两种修复几何形状:考虑了重叠和加固长度等变量,以及在承受拉伸和三点弯曲荷载时的位置。结果表明,引入外部加固(超层)可显著提高修复接头的机械强度,从而大幅改善两种几何形状和两种加载条件下的破坏载荷。在拉伸条件下,阶梯式修复一般比 "围巾 "几何形状获得更好的强度。另一方面,在弯曲条件下,与阶梯式几何形状相比,疤痕修复强度大幅提高。失效分析进一步揭示了 Scarf 和 Step 修复的失效路径。
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引用次数: 0
Successive self-nucleation and Annealing technique applied to polypropylene/butyl rubber composites: Recycling alternatives for vacuum bagging materials 应用于聚丙烯/丁基橡胶复合材料的连续自成核和退火技术:真空袋材料的回收替代品
IF 3.1 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-03 DOI: 10.1177/07316844241279699
Rodrigo Ramírez-Aguilar, Cecilia Zárate-Pérez, E. A. Franco-Urquiza
The aerospace sector uses butyl rubber to manufacture carbon fiber components through an autoclave or infusion. Both manufacturing techniques require a high vacuum to achieve adequate impregnation of the carbon fiber fabrics with epoxy resin, and butyl rubber is used as the sealant. The aerospace sector discontinues materials with shelf life expired, and butyl rubber is one of the materials most discontinued for not being used within the designated time. This work presents the development of composites using polypropylene and discontinued butyl tape. Composites with 30, 50, and 70 wt% of butyl rubber content were prepared using a twin-screw extruder. The structural analysis showed that the composites with 50 wt% and 70 wt% are similar to butyl rubber, while the compound with 30 wt% of butyl is similar to polypropylene. The degree of crystallinity of the compound with 50 wt% of butyl content was 18% higher than the PP, and the melting temperature decreased by 30% with the higher butyl content. SSA revealed that the highest enthalpic contribution occurred in the crystalline fraction of higher perfection, except for the compound with 50 wt% of butyl content, whose less perfect crystalline populations grew at the expense of the most perfect crystals. The reduction of the crystalline fraction implies that butyl interferes with the formation of crystals, developing populations with lower lamellar thickness that favors the overall crystallinity of the compound. Young’s modulus, yield strength, and nominal strain decreased with butyl rubber content. The composites showed rough failure surfaces with solid butyl rubber particles and poor adhesion to polypropylene. Butyl particles with diverse sizes and geometries lead to sudden failure of the composites and high dispersion in strain values.
航空航天领域使用丁基橡胶通过高压釜或导流来制造碳纤维组件。这两种制造技术都需要高真空以实现碳纤维织物与环氧树脂的充分浸渍,并使用丁基橡胶作为密封剂。航空航天领域会停用保质期过期的材料,而丁基橡胶是因未在指定时间内使用而停用最多的材料之一。这项工作介绍了使用聚丙烯和停产丁基胶带开发复合材料的情况。使用双螺杆挤出机制备了丁基橡胶含量分别为 30、50 和 70 wt%的复合材料。结构分析表明,丁基含量为 50% 和 70% 的复合材料与丁基橡胶相似,而丁基含量为 30% 的复合材料与聚丙烯相似。丁基含量为 50 wt% 的复合材料的结晶度比聚丙烯高 18%,随着丁基含量的增加,熔化温度降低了 30%。SSA 显示,除丁基含量为 50 wt%的化合物外,完美度较高的结晶部分的焓贡献率最高,其完美度较低的结晶群的增长以牺牲完美度最高的结晶为代价。结晶部分的减少意味着丁基干扰了晶体的形成,形成了薄片厚度较低的晶体群,有利于提高化合物的整体结晶度。杨氏模量、屈服强度和标称应变随着丁基橡胶含量的增加而降低。复合材料的失效表面粗糙,带有固体丁基橡胶颗粒,与聚丙烯的粘附性较差。不同尺寸和几何形状的丁基橡胶颗粒导致复合材料突然失效,应变值高度分散。
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引用次数: 0
Performance study of modified ammonium polyphosphate/natural mineral synergistic flame retardant corn straw/polypropylene composites 改性聚磷酸铵/天然矿物协同阻燃玉米秸秆/聚丙烯复合材料的性能研究
IF 3.1 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-08-30 DOI: 10.1177/07316844241278136
Zihan Zhao, Lingyu Meng, Xiangrui Li, Chunfeng Li, Lei Le, Mingli Liu
In the present work, corn straw/polypropylene/modified ammonium polyphosphate composites (CS/PP/KAPP) were prepared by employing melt blending and hot-pressing methods. Due to the high production cost of KAPP and the fact that a large amount of KAPP can reduce the mechanical properties of wood plastic composite (WPC), natural minerals were used to replace some of KAPP to improve the flame retardancy. The results showed that, for all the studied groups, when the amount of ultrafine montmorillonite was 8.6 wt%, the flame retardancy of the co-effective flame retardant was better than that of the pure KAPP group. Meanwhile, the obtained oxygen index of the composite was 30.2%, with a vertical combustion class of V-0. In the other groups, the ultimate oxygen indices of the composites were lower than that of the pure KAPP group due to the reduced content of KAPP. The results showed that the three co-effective flame retardants formed a dense carbon layer during combustion. This enhanced the rate of formation of carbon and reduced the release of smoke and carbon monoxide. In addition, the three natural minerals were found to play a good filling role, enhancing the mechanical properties of the composites, improving their thermal stability, and reducing their rates of absorption of water.
本研究采用熔融混合和热压方法制备了玉米秸秆/聚丙烯/改性聚磷酸铵复合材料(CS/PP/KAPP)。由于 KAPP 的生产成本较高,且大量的 KAPP 会降低木塑复合材料(WPC)的机械性能,因此采用天然矿物质替代部分 KAPP 以提高阻燃性。结果表明,在所有研究组中,当超细蒙脱石的用量为 8.6 wt% 时,共效阻燃剂的阻燃性优于纯 KAPP 组。同时,复合材料获得的氧指数为 30.2%,垂直燃烧等级为 V-0。在其他组中,由于 KAPP 含量减少,复合材料的最终氧指数低于纯 KAPP 组。结果表明,三种共效阻燃剂在燃烧过程中形成了致密的碳层。这提高了碳的形成速度,减少了烟雾和一氧化碳的释放。此外,三种天然矿物还起到了良好的填充作用,增强了复合材料的机械性能,提高了其热稳定性,降低了其吸水率。
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引用次数: 0
Low-combustible, high-strength, and thermally stable bio-blended epoxy-based bio-nanocomposite using reduced graphene oxide as a strengthening agent 使用还原氧化石墨烯作为强化剂的低燃烧、高强度和热稳定的生物混合环氧基生物纳米复合材料
IF 3.1 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-08-29 DOI: 10.1177/07316844241279013
Umang Dubey, Panneerselvam K
Firms choose to maximize the use of natural resources when producing new generations of polymer composites. The incorporation of carbon-based nanoparticles into the polymer matrix resulted in substantial enhancements in strength qualities. In this work, a set of bio-nanocomposites was fabricated using reduced graphene oxide (rGO) at several weight %s (0, 0.25, 0.5, 0.75, and 1 wt.%) in a bio-blended epoxy thermoset matrix generated from adding cashew nut shell liquid (CNSL) as an additive in a commercial grade bisphenol-A-based unmodified liquid epoxy resin. Thermal and mechanical properties, morphology analysis, XRD analysis, flammability, and limiting oxygen index (LOI) were used for characterization. The mechanical properties of the bio-nanocomposite containing 0.75 wt.% of rGO were investigated, resulting in the observation of enhanced flexural strength by 43.97%, compression strength by 58.08%, tensile strength by 39.84%, impact energy by 47.05%, and shore-D hardness by 21.26% compared to neat epoxy. The thermal stability of a bio-nanocomposite containing 0.75 wt.% of rGO is not compromised while demonstrating a 44.71 % residual mass at 550°C compared to neat epoxy. The cured bio-blended epoxy has a 23.38% lower combustion rate than epoxy resin and shows slow burning rate.
在生产新一代聚合物复合材料时,企业选择最大限度地利用自然资源。在聚合物基体中加入碳基纳米粒子可大幅提高强度。在这项工作中,我们使用还原型氧化石墨烯(rGO)在生物混合环氧热固性基体中制造了一组生物纳米复合材料,还原型氧化石墨烯的几个重量百分比(0、0.25、0.5、0.75 和 1 wt.%)是通过在基于双酚 A 的商业级未改性液态环氧树脂中添加腰果壳液(CNSL)作为添加剂而产生的。热性能和机械性能、形貌分析、X 射线衍射分析、可燃性和极限氧指数(LOI)均用于表征。与纯环氧树脂相比,含 0.75 wt.% rGO 的生物纳米复合材料的力学性能提高了 43.97%,压缩强度提高了 58.08%,拉伸强度提高了 39.84%,冲击能量提高了 47.05%,邵氏硬度提高了 21.26%。与纯环氧树脂相比,含有 0.75 wt.% rGO 的生物纳米复合材料在 550°C 时的热稳定性没有受到影响,残余质量为 44.71%。固化后的生物混合环氧树脂的燃烧率比环氧树脂低 23.38%,而且燃烧速度较慢。
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引用次数: 0
Tension relaxation during the NOL ring winding process based on a novel tracking element method 基于新型跟踪元件法的 NOL 环形绕线过程中的张力松弛
IF 3.1 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-08-28 DOI: 10.1177/07316844241278554
Xin Xie, Ximing Xie, Hongyin Li, Liangliang Shen, Jun Zhu, Haitao Yu, Jianbo Tang, Jian Xu
The NOL ring is employed as a specimen to examine the properties of filament-wound composites, with its winding tension playing a pivotal role in determining the performance of the resultant wound products. Traditional methods used for modeling the winding process have several disadvantages, including inaccuracies in setting the tension and difficulties in controlling the thickness of the wound layers. To address these limitations, utilizing the response mechanism of the tracking element method, a precise three-dimensional (3D) winding finite element model of the NOL ring is constructed. Adopting a wireless film pressure testing system to dynamically measure interlayer pressures, improved the precision of our experimental results by decoupling factors affecting tension relaxation and focusing on the structural relaxation characteristics of winding tension in composite materials. Experimental results demonstrate that, using this model, the prediction error for the radial stress on the mandrel surface is only 6.03%, which is substantially lower than that of the conventional models (16.72%). In addition, the model is used to investigate the stress transfer mechanisms in the radial/circumferential directions of the winding layers on a macroscopic scale. Finally, it is demonstrated through examples that this model can also achieve equal residual tension through optimization, which is expected to improve the structural efficiency of wound products.
NOL 环被用作检测丝状缠绕复合材料性能的试样,其缠绕张力在决定最终缠绕产品的性能方面起着关键作用。用于模拟缠绕过程的传统方法有几个缺点,包括张力设置不准确和难以控制缠绕层厚度。针对这些局限性,利用跟踪元素法的响应机制,构建了精确的 NOL 环三维(3D)缠绕有限元模型。采用无线薄膜压力测试系统动态测量层间压力,去耦合影响张力松弛的因素,重点研究复合材料缠绕张力的结构松弛特性,从而提高了实验结果的精度。实验结果表明,使用该模型,心轴表面径向应力的预测误差仅为 6.03%,大大低于传统模型(16.72%)。此外,该模型还用于宏观研究绕组层径向/圆周方向的应力传递机制。最后,通过实例证明该模型还可以通过优化实现等残余张力,从而有望提高缠绕产品的结构效率。
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引用次数: 0
期刊
Journal of Reinforced Plastics and Composites
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