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History and Development of UHPC Applications in New York State 纽约州UHPC应用的历史和发展
Pub Date : 2019-06-02 DOI: 10.21838/uhpc.9668
Julianne M. Fuda
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引用次数: 0
UHPC Bridge Deck Overlay — Impact of Key Design Variables UHPC桥面铺装——关键设计变量的影响
Pub Date : 2019-06-01 DOI: 10.21838/UHPC.9712
S. Sritharan, L. Zhong, Enrique Rubio-Delgado, P. Hadl
As part of a recent UHPC bridge deck overlay project in Iowa, several mock-up bridge decks were cast with the overall dimensions of 8 ft (length) x 6 ft (width) x 9.25 in. (height). The construction of the slabs used a normal concrete base and varying thickness of UHPC overlay (i.e., 1.25 in, 1.75 in., and 2.0 in.). Each half of the overlay was placed first followed by the second half at a different time, replicating the lane-by-lane construction in the field. To ensure a robust joint between two adjacent lanes, different joint details were used. With the 2 in. UHPC overlay, an additional layer of reinforcement was included to investigate the strength gain associated with a reinforced UHPC overlay. In each case the last 0.25 in. UHPC was placed for the entire slab with reduced amount of steel fibers. In addition, a reference concrete slab was also cast. The mock-up slabs were then cut into 2 ft wide, 8 ft long strip and are being subjected to positive and negative flexural moment tests. A total of eight tests have been planned. The presentation will cover a summary of results from the tests and their performance under positive and negative moments. The presentation will conclude the influence of different UHPC overlay thickness, impact of different joint details, and strength gain resulting from incorporating reinforcement within the overlay.
作为最近在爱荷华州UHPC桥面覆盖项目的一部分,几个模型桥面的总尺寸为8英尺(长)x 6英尺(宽)x 9.25英寸。(高度)。楼板的构造使用普通混凝土基础和不同厚度的UHPC覆盖层(即1.25英寸,1.75英寸。和2.0英寸)。每个覆盖层的一半首先放置,然后在不同的时间放置另一半,在现场复制一条一条的车道施工。为了保证两个相邻通道之间的连接具有鲁棒性,采用了不同的连接细节。2英寸。UHPC覆盖层,包括一个额外的增强层,以研究与增强UHPC覆盖层相关的强度增益。在每种情况下,最后0.25英寸。UHPC被放置在整个板上,减少了钢纤维的数量。此外,还浇筑了参考混凝土板。然后将模型板切割成2英尺宽,8英尺长的条状,并进行正弯矩和负弯矩测试。总共计划进行8次试验。演示将包括测试结果的总结以及它们在正、负时刻下的表现。报告将总结不同UHPC覆盖层厚度的影响,不同接缝细节的影响,以及在覆盖层中加入钢筋所产生的强度增益。
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引用次数: 0
UHPC Joint Fill Construction Problems and Solutions on the Pulaski Skyway 普拉斯基高架公路UHPC接缝填筑施工问题及解决方案
Pub Date : 2019-06-01 DOI: 10.21838/UHPC.9629
Michael D. Mcdonagh, A. Foden
The redecking of the Pulaski Skyway is the largest implementation of ultra-high performance concrete (UHPC) in North America to date. Approximately 90,000 m² (1 million ft²) of deck was replaced with precast concrete panels connected with field-placed UHPC, using a total volume of more than 5,000 cubic yards (3,800 cubic meters) of UHPC. The construction of the new deck took place over the course of four years in a temperate climate with hot summers and cold winters. The very large quantity of deck, the large volumes of field-placed UHPC, and multiple years of construction with all possible weather and temperature conditions created challenges to successful UHPC placement. This paper discusses the types of problems that arose and the solutions that were developed during the course of the redecking construction project. The problems included placement issues related to pumping, fiber segregation issues deriving from low ambient temperature, cracking due to early age loading, and underfilled pockets and joints due to leaking or blown-out forms. The distinct issues encountered are set out in detail, along with the solutions and the methods that were employed to find the solutions, with a discussion on the reasoning behind the selection made in each case. The information presented is intended to serve as a resource for engineers and construction inspectors undertaking UHPC joint fill projects, providing substantive explanations of the sort of UHPC construction problems that can arise and examples of means utilized to address them.
普拉斯基高架公路的重新铺装是迄今为止北美最大的超高性能混凝土(UHPC)实施。大约90000平方米(100万平方英尺)的甲板被预制混凝土板取代,与现场放置的UHPC连接,使用了超过5000立方码(3800立方米)的UHPC。新甲板的建造在温和的气候中进行了四年,夏季炎热,冬季寒冷。大量的甲板,大量的现场放置的UHPC,以及多年的施工,所有可能的天气和温度条件都给UHPC的成功放置带来了挑战。本文论述了重甲板施工工程中出现的问题类型及解决方案。这些问题包括与泵送相关的位置问题、低环境温度导致的纤维离析问题、过早加载导致的裂缝问题,以及由于泄漏或爆裂导致的空腔和接头填充不足。详细列出了遇到的不同问题,以及解决方案和用于找到解决方案的方法,并讨论了在每种情况下做出选择的原因。所提供的信息旨在为从事超高压砼联合填筑项目的工程师和施工检查员提供资源,对可能出现的超高压砼施工问题类型提供实质性解释,并举例说明用于解决这些问题的方法。
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引用次数: 0
Assembly-Scale and Whole-Building Energy Performance Analysis of Ultra-High-Performance Fiber-Reinforced Concrete (UHP-FRC) Façade Systems 超高性能纤维增强混凝土(UHP-FRC)幕墙系统的装配规模和全建筑能耗分析
Pub Date : 2019-06-01 DOI: 10.21838/UHPC.9655
B. Abediniangerabi, S. M. Shahandashti, B. Bell, S. Chao, A. Makhmalbaf
Majority of building energy consumption is used to heat and cool enclosed spaces. An innovative ultra-high-performance fiber-reinforced concrete (UHP-FRC) facade system has the potential to reduce building energy consumption. The objectives of this research are (1) to analyze the heat and moisture transfer within the UHP-FRC facade panels, and (2) assess the energy performance of a proposed UHP-FRC facade system in comparison with conventional sandwich panel facade system in commercial building context (large office, medium office, and small office buildings). A transient hygrothermal analysis is conducted to investigate heat and moisture transfer within the UHP-FRC facade system and evaluate the risk of mold growth in internal layers of the facade system for different boundary conditions. A simulation-based building energy performance analysis is conducted to investigate the energy performance of the UHP-FRC panel system in the commercial building context (three DOE prototype commercial buildings are used as building context) in fifteen locations with different climate and weather conditions (45 scenarios). The results of the hygrothermal analysis showed that the UHP-FRC panel assembly’s performance is superior to the conventional panel regarding combined heat and moisture transfer. Although the result of building energy simulations showed that the energy savings of using the UHP-FRC panel depend on the building type and climate condition, in 44 out of 45 scenarios, the total energy savings were positive. It is expected that the results of this research help develop the next generation of high-performance energy-efficient facade systems using UHP-FRC.
大部分建筑能耗用于封闭空间的供暖和制冷。创新的超高性能纤维增强混凝土(UHP-FRC)立面系统具有降低建筑能耗的潜力。本研究的目的是:(1)分析UHP-FRC立面面板内的热量和水分传递,(2)评估拟议的UHP-FRC立面系统与传统夹心板立面系统在商业建筑环境(大型办公室,中型办公室和小型办公建筑)中的能源性能。通过瞬态湿热分析,研究了UHP-FRC立面系统内的热湿传递,并评估了不同边界条件下立面系统内层霉菌生长的风险。在15个不同气候和天气条件的地点(45个场景),对UHP-FRC面板系统在商业建筑环境(以3栋DOE原型商业建筑作为建筑环境)中的能源性能进行了基于模拟的建筑能效分析。热湿分析结果表明,UHP-FRC面板组件的热湿复合传递性能优于传统面板。虽然建筑能源模拟的结果显示,使用UHP-FRC面板的节能效果取决于建筑类型和气候条件,但在45种情况中,有44种情况的节能效果是积极的。预计这项研究的结果将有助于开发使用UHP-FRC的下一代高性能节能立面系统。
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引用次数: 3
Rehabilitation of Longitudinal Joints of Double-Tee Bridges through Full-Scale Testing 双三通桥纵向接缝全尺寸修复试验
Pub Date : 2019-06-01 DOI: 10.21838/UHPC.9637
L. Bohn, M. Tazarv, N. Wehbe
Prestressed precast double-tee bridges are the most common type of bridges on South Dakota local roads. They are also common in the neighboring states. Nevertheless, longitudinal girder-to-girder joints of many of double-tee bridges are deteriorating after a few years of service mainly due to insufficient joint detailing. The conventional joint consists of discrete welded steel plates embedded in grouted shear key. Twenty joint rehabilitation detailing alternatives were developed, rated, and two joint details were selected for bridge system testing: (1) a continuous joint reinforced with wire mesh and filled with latex modified concrete (LMC), and (2) discrete pockets reinforced with steel bars and filled with ultra-high performance concrete (UHPC). A full-scale 50-ft (12.19-m) long conventional double-tee bridge was constructed and tested under AASHTO fatigue loads. Subsequently, the longitudinal joint of the bridge was rehabilitated using the two proposed details in which each detail was incorporated on one-half of the bridge length. Fatigue and strength testing of the rehabilitated bridge showed that the both proposed joint rehabilitation methods are structurally viable. However, LMC is not a durable material for this application due to prior-to-testing cracks pertaining to restrained shrinkage. Only UHPC should be used in either proposed rehabilitation details. A cost analysis showed that the rehabilitation cost of a double-tee bridge with the proposed UHPC pocket joint method is only 30% of the bridge superstructure replacement cost. The presentation highlights the detailing and performance of both conventional and rehabilitated double-tee bridges, and a summary of findings will be presented.
预应力预制双三通桥是南达科他州当地道路上最常见的桥梁类型。它们在邻近的州也很常见。然而,许多双三通桥的纵梁节点在使用几年后出现了恶化,主要原因是节点细节设计不够。传统的接缝由分散的焊接钢板嵌入注浆剪切键组成。研究人员开发并评估了20种接缝修复细节方案,并选择了两种接缝细节进行桥梁系统测试:(1)用钢丝网加固并填充乳胶改性混凝土(LMC)的连续接缝,以及(2)用钢筋加固并填充超高性能混凝土(UHPC)的离散缝隙。在AASHTO疲劳载荷下,建造了一座50英尺(12.19米)的全尺寸传统双三通桥并进行了测试。随后,使用两个提议的细节修复了桥梁的纵向接缝,其中每个细节都包含在桥梁长度的一半上。修复后桥梁的疲劳强度试验表明,两种修复方法在结构上是可行的。然而,LMC并不是一种耐用的材料,因为在测试前会有与限制收缩有关的裂缝。在建议的康复细节中,只能使用UHPC。成本分析表明,采用该方法修复双三通桥的成本仅为桥梁上部结构重置成本的30%。报告重点介绍了传统和修复后的双三通桥的细节和性能,并概述了研究结果。
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引用次数: 0
Shrinkage Cracking Propensity of UHPC UHPC的收缩开裂倾向
Pub Date : 2019-06-01 DOI: 10.21838/UHPC.9695
I. de la Varga, R. Spragg, R. El-Helou, B. Graybeal
It is widely accepted that ultra-high performance concrete (UHPC) provides better mechanical and durability properties than high performance or conventional concrete. The high cementitious materials and fiber contents are key to its change in properties, making this type of material suitable for a wide range of structural applications. However, because of its very low water-to-cementitious materials ratio range (i.e, 0.18-0.22) compared to that of high strength and/or conventional concrete (typically higher than 0.30), this type of material can be more prone to autogenous shrinkage cracking. This paper will examine the shrinkage cracking propensity of several commercially-available UHPC materials compared to that of a typical high strength concrete, a conventional concrete, and a cementitious grout. A dual ring test will be used for this purpose, which offers the possibility to not only assess the tensile stress developed in the material due to restrained autogenous shrinkage, but also to estimate the stress reserve capacity of the materials (that is, how near the materials are to cracking). The results will help UHPC designers and end users better understand the cracking behavior of these materials under restrained conditions.
超高性能混凝土(UHPC)比高性能或传统混凝土具有更好的机械性能和耐久性,这一观点已被广泛接受。高胶凝材料和纤维含量是其性能变化的关键,使这种材料适用于广泛的结构应用。然而,与高强度和/或传统混凝土(通常高于0.30)相比,由于其水胶材料比范围非常低(即0.18-0.22),这种类型的材料更容易发生自收缩开裂。本文将研究几种市售UHPC材料的收缩开裂倾向,并将其与典型的高强度混凝土、传统混凝土和胶凝灌浆进行比较。双环试验将用于此目的,它不仅提供了评估材料中由于受约束的自收缩而产生的拉应力的可能性,而且还提供了估计材料的应力储备能力(即,材料离开裂有多近)。研究结果将有助于UHPC设计者和最终用户更好地了解这些材料在受限条件下的开裂行为。
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引用次数: 1
Modeling UHPC Link Slabs for the Wilmington Viaduct Bridge Rehabilitation Project 为威尔明顿高架桥修复项目建模UHPC连接板
Pub Date : 2019-06-01 DOI: 10.21838/UHPC.9710
Loai F. El-Gazairly, David A. Nizamoff
The I-95 Willington Viaduct in Wilmington, Delaware is a sixty-simple span steel multi-beam bridge scheduled to undergo major rehabilitation in 2021. Work will include substructure repair, deck overlay replacement, and transverse bridge deck joint replacements. The owner, the Delaware Department of Transportation (DelDOT),is investigating the concept of removing fifteen (15)failing transverse bridge deck joints via Ultra High Performance Concrete (UHPC) link slabs. Similar applications recently completed by the New York State Department of Transportation (NYSDOT)suggests that the UHPC material is performing adequately with suitable crack spacing control to prevent moisture and chloride penetration within the depth of the link slab. The NYSDOT application was based on using the link slab over elastomeric expansion bearings (i.e., at Exp.-Exp. locations).DelDOT is exploring the use of the NYSDOT approach to extend the application of UHPC link slabs at superstructure locations with different support conditions, i.e., Fix-Fix, Exp.-Exp. and/orFix-Exp.Analytical3-D non-linear computer models of the superstructure were developed to determine the structural response of the UHPC link slab with different support conditions. Results of the computer models have shown that the UHPC link slabs can be considered for use beyond just the Exp.-Exp. conditions and may extend the use of this detail to more structures. The UHPC link slab proposed by DelDOT has the potential to accelerate the rehabilitation process, reduce future maintenance costs,and increase bridge deck durability. In addition to the benefits of lower future maintenance due to the removal of the transverse bridge joints, UHPC link slabs can also be considered an Accelerated Bridge Construction (ABC) technique due to the time and cost savings compared to traditional full joint replacement.
位于特拉华州威尔明顿的I-95威灵顿高架桥是一座60单跨钢多梁桥,计划于2021年进行重大修复。工作将包括地下结构修复、甲板覆盖层更换和横向桥面接缝更换。业主特拉华州交通部(DelDOT)正在研究通过超高性能混凝土(UHPC)连接板去除15个失效的横向桥面接缝的概念。纽约州交通部(NYSDOT)最近完成的类似应用表明,UHPC材料在适当的裂缝间距控制下表现良好,可以防止水分和氯化物渗入连接板的深处。NYSDOT的应用是基于在弹性膨胀轴承(即Exp.-Exp)上使用链接板。位置)。DelDOT正在探索使用NYSDOT方法来扩展UHPC连接板在具有不同支撑条件的上层建筑位置的应用,即Fix-Fix, Exp.-Exp。和/ orFix-Exp。建立了上部结构的三维非线性计算机模型,以确定不同支撑条件下UHPC连接板的结构响应。计算机模型的结果表明,UHPC连接板可以考虑使用在Exp.-Exp之外。条件,并可将此细节的使用扩展到更多的结构。DelDOT提出的UHPC连接板有可能加速修复过程,降低未来的维护成本,并提高桥面耐久性。除了由于去除横向桥梁接缝而降低未来维护的好处之外,与传统的全关节更换相比,UHPC连接板还可以被视为加速桥梁施工(ABC)技术,因为它节省了时间和成本。
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引用次数: 0
Performance of Proto-type UHPC Link Slab on a MDTA Overpass Steel Bridge MDTA立交钢桥UHPC连接板原型性能研究
Pub Date : 2019-06-01 DOI: 10.21838/uhpc.9729
Yifan Zhu, Kuang-yuan Hou, Naiyi Li, C. Fu
Many early-day overpass bridges across the highway in the State of Maryland were designed as multiple simple-span bridges with either steel or prestressed concrete girders. Maryland Transportation Authority (MDTA) plans to upgrade those overpass bridges with link slab connections since joint failures are common problems of bridges in the United States. Unlike continuous bridges without expansion joints over the superstructure, link slab can be used to eliminate these desk joints by making the deck continuous while keeping girders as simple spans. Ultra-High-Performance Concrete (UHPC) is one of the candidate materials of link slab in this prototype upgrade project. In the link slab connection study, bearings under the steel girders are designed to allow both rotation and longitudinal movements, thus minimizing the negative moments transferred between spans and the forces imparted to the connection. It is expected that if any cracking were to occur in this detail, it would be tightly spaced and would limit any water ingress to the structure elements below. In order to evaluate the performance and detect cracks caused by bending of UHPC material, wireless strain gauges are used during the third point bending test in the material lab. However, considering the field condition, these same wireless strain gauges are supposed to function normally when they are embedded both under the wearing surface and above steel girders. In this study, strain gauges are improved by attaching on thin steel plates then installed before concrete pouring. By calibrating with several types of strain gauges that attached to the surface, strains measured by the embedded strain gauges attached on steel plates could closely represent the true strains. The lab test also includes cyclic loading to simulate moving loads in the field. By assigning cyclic bending load based on the third point bending test, the ultimate failure signals from strain gauges and the ductile performance of UHPC in the field could be verified. With these experiments, several finite element analyses of the pilot bridge had done and those results are critical in the field monitoring for link slab system condition assessment.
在马里兰州,许多早期跨越高速公路的立交桥都被设计成多个单跨桥梁,要么是钢梁,要么是预应力混凝土梁。马里兰州交通管理局(MDTA)计划升级那些连接板连接的立交桥,因为接合故障是美国桥梁的常见问题。与上部结构上没有伸缩缝的连续桥不同,连接板可以通过使桥面连续而保持梁作为简单的跨度来消除这些桌面缝。超高性能混凝土(UHPC)是本原型改造工程中连接板的候选材料之一。在连接板连接研究中,钢梁下的轴承设计为允许旋转和纵向运动,从而最大限度地减少跨间传递的负力矩和传递给连接的力。如果在这个细节上发生任何裂缝,预计裂缝将紧密间隔,并将限制任何水进入下面的结构元素。为了评估UHPC材料的性能并检测其弯曲引起的裂纹,在材料实验室进行第三点弯曲试验时使用了无线应变片。然而,考虑到现场条件,当这些无线应变计同时嵌入磨损面下方和钢梁上方时,它们应该能够正常工作。在本研究中,通过将应变片粘贴在薄钢板上,然后在混凝土浇筑前安装,对应变片进行了改进。用几种贴在钢板表面的应变片进行了标定,结果表明,贴在钢板上的嵌入式应变片测得的应变能较好地反映实际应变。实验室测试还包括循环加载,以模拟现场的移动载荷。通过在第三点弯曲试验的基础上分配循环弯曲荷载,验证了应变片的极限破坏信号和UHPC的现场延性性能。通过这些试验,对试验桥梁进行了多次有限元分析,这些结果对现场监测连接板系统状态评估具有重要意义。
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引用次数: 0
Evaluation of Bond Strength of Joints in Hybrid UHPC and SCC Members UHPC - SCC复合构件接头粘结强度评价
Pub Date : 2019-06-01 DOI: 10.21838/UHPC.9659
Megan Vos, E. Torres, Raid S. Alrashidi, K. Riding, Trey Hamilton
One of the major barriers to the use of UHPC (ultra-high performance concrete) in the precast industry is the high cost relative to conventional concrete. Often, the properties of UHPC are not fully utilized throughout a member. One solution is to create a hybrid member with UHPC in zones of high or unpredictable stresses while filling the rest of the section with a conventional concrete. Constructing such a member will require innovative techniques to achieve a successful bond between the two different materials. This paper is unique in that it investigates the bond behavior when both materials are in the fresh state. Several specimens of 2 × 2 × 17 inches (50x50x431 mm) were fabricated for direct tension tests. These specimens were fabricated with half UHPC and half SCC (self-consolidating concrete). The interface between the two types of concrete was perpendicular to the tensile force so that the bond was in direct tension. All materials were placed immediately after mixing and were separated by a removable barrier. Time dependency of the bond strength was controlled by removing the barrier at different times after placing. The quality of the bond strength between fresh UHPC and fresh SCC was compared to the tensile strength of the SCC. The results were used to determine a maximum allowable time by which both concretes can be combined while maintaining an acceptable bond strength.
在预制工业中使用UHPC(超高性能混凝土)的主要障碍之一是相对于传统混凝土的高成本。通常,UHPC的属性在整个成员中没有得到充分利用。一种解决方案是在高应力或不可预测的应力区域使用UHPC创建混合构件,同时用常规混凝土填充其余部分。建造这样的构件需要创新的技术来实现两种不同材料之间的成功结合。本文的独特之处在于,它研究了两种材料在新鲜状态下的键合行为。制作了几个2 × 2 × 17英寸(50x50x431 mm)的试样进行直接拉伸试验。这些试件由一半UHPC和一半SCC(自固结混凝土)制成。两种混凝土之间的界面垂直于拉伸力,因此粘结处于直接张力状态。所有材料在混合后立即放置,并用可移动屏障隔开。通过在放置后的不同时间去除屏障来控制粘接强度的时间依赖性。比较了新鲜UHPC与新鲜SCC的粘结强度和SCC的抗拉强度。研究结果用于确定两种混凝土在保持可接受的粘结强度的情况下结合的最大允许时间。
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引用次数: 1
Development of an AASHTO Guide Specification for UHPC UHPC的AASHTO指南规范的开发
Pub Date : 2019-06-01 DOI: 10.21838/UHPC.9708
B. Graybeal, R. El-Helou
The widespread, growing interest in the United States in using ultra-high performance concrete (UHPC) in engineered structures is being hindered by a lack of structural design guidance relevant to this class of materials. The material characteristics that form the foundational inputs for existing reinforced concrete design specifications do not represent the behaviors that can be attained with UHPC; therefore, using existing design guidance results in inefficient, overly costly structures. The U.S. Federal Highway Administration has embarked on an effort to develop the needed design guidance for bridges. This document, which will be in the form of a guide specification and will supplement the AASHTO LRFD Bridge Design Specifications, is being coordinated with the relevant subcommittee of the AASHTO Committee on Bridges and Structures. The guide specification will define UHPC, present threshold mechanical and durability properties, define material models, and provide design guidance for flexure, shear, and other critical performance metrics. Both prestressed concrete and mild steel reinforced concrete elements will be covered. This paper discusses the framework for the guide specification and provides insight into key aspects that have been investigated and drafted to date.
由于缺乏与这类材料相关的结构设计指导,超高性能混凝土(UHPC)在美国工程结构中应用的广泛和日益增长的兴趣受到了阻碍。构成现有钢筋混凝土设计规范基础输入的材料特性不能代表UHPC可以获得的行为;因此,使用现有的设计指南会导致效率低下、成本过高的结构。美国联邦公路管理局已经着手制定必要的桥梁设计指南。该文件将以指导规范的形式出现,并将补充AASHTO LRFD桥梁设计规范,目前正在与AASHTO桥梁和结构委员会的相关小组委员会进行协调。指导规范将定义UHPC,给出阈值机械和耐久性性能,定义材料模型,并为弯曲、剪切和其他关键性能指标提供设计指导。预应力混凝土和低碳钢增强混凝土元件都将被覆盖。本文讨论了指导规范的框架,并提供了迄今为止已经调查和起草的关键方面的见解。
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引用次数: 3
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Second International Interactive Symposium on UHPC
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