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Experimental and numerical investigation of thermal performance of an air-cooled battery module under high ambient temperature conditions 高温条件下风冷电池模块热性能的实验与数值研究
IF 2.1 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-05-22 DOI: 10.1115/1.4062589
D. K. Sharma, A. Prabhakar
Lithium-ion batteries (LiBs) are widely used in electric vehicles due to their high energy and power density. The operating temperature has a significant impact on the thermal performance and longevity of LiBs. The thermal performance of an air-cooled battery module containing sixteen (4S4P) high-energy density LiBs has been investigated through a series of experiments and numerical simulations. At varying transverse and longitudinal cell spacing, airflow rates, ambient temperatures, and discharge C-rates, the thermal performance of a battery module with aligned battery cells was analysed. For the thermal performance evaluation, the average temperature rise, temperature non-uniformity, and maximum temperature of the module's battery cells are utilised. During discharge cycles, the rate of temperature increase is linear but becomes nonlinear at the end of the discharge cycle. In this design of the battery module, a minimum cell separation of 4 mm is necessary to limit maximum temperature and temperature non-uniformity to safe battery thermal management temperatures. The thermal performance was significantly affected by the airflow rate. Increasing airflow rate decreases temperature but increases pressure drop substantially. The maximum cell temperature is greatly affected by the inlet air temperature, increasing from 62.8 °C to 76.6 °C when the inlet air temperature is increased from 30 °C to 45 °C. At high ambient temperatures (over 40 °C), LiB temperatures exceed permissible limits, and air cooling becomes inadequate. This study examines the thermal performance of an air-cooled battery module working at high temperatures.
锂离子电池(LiBs)因其高能量和功率密度而广泛应用于电动汽车。工作温度对锂离子电池的热性能和寿命有重要影响。通过一系列的实验和数值模拟研究了含有16个(4S4P)高能量密度锂离子电池的气冷电池模块的热性能。在不同的横向和纵向电池间距、气流速率、环境温度和放电速率下,对排列电池模块的热性能进行了分析。热性能评估采用组件电池单体的平均温升、温度不均匀性和最高温度。在放电周期中,温度的上升速率是线性的,但在放电周期结束时,温度的上升速率变为非线性的。在本电池模块的设计中,为了将最高温度和温度不均匀性限制在安全的电池热管理温度范围内,需要最小的电池间距为4mm。气流速率对热工性能有显著影响。增加气流速率会降低温度,但会显著增加压降。电池最高温度受进风口温度影响较大,当进风口温度从30℃升高到45℃时,电池最高温度从62.8℃升高到76.6℃。在高环境温度下(超过40°C), LiB温度超过允许的限制,空气冷却变得不足。本研究考察了在高温下工作的风冷电池模块的热性能。
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引用次数: 2
Computational study of heat exchange and thermal oxidative coking of supercritical-pressure kerosene with compressed air in counter flows 超临界压力煤油与压缩空气在逆流中的换热与热氧化结焦计算研究
IF 2.1 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-05-16 DOI: 10.1115/1.4062558
Ting Tan, Yuan Yuan, Xing Sun, H. Meng
The Cooled Cooling Air (CCA) technology is an effective approach in an advanced gas turbine engine to reduce the temperature of the highly compressed air and recover its cooling capacity, using the onboard fuel as coolant. Numerical studies have been conducted in this paper to analyze heat exchange between the supercritical-pressure aviation kerosene and the compressed high-temperature air in a double-pipe counter flow configuration, intended for the CCA applications. The thermal oxidative reactions and surface coking of kerosene are taken into consideration using a multi-step reaction mechanism. Results indicate that the air tube diameter should be determined to obtain not only the improved overall thermal performance on the air side, in terms of both heat transfer and pressure loss, but also the properly limited maximum temperature on the fuel side to avoid the strong pyrolytic chemical reactions of kerosene and the resulting fast surface coking process. Although the ribbed and dimpled surface structures are both able to improve the overall thermal performance in the fuel tube and increase the bulk air temperature reduction, they also lead to the increased surface coking rate from the thermal oxidative reactions of kerosene. The thermal oxidative coking process would gradually increase heat transfer barrier and cause an adverse effect on the long-term operation of a heat exchanger. The numerical results obtained in this paper should have fundamental and practical importance in the CCA applications.
冷却空气(CCA)技术是一种有效的方法,在先进的燃气涡轮发动机降低高度压缩空气的温度和恢复其冷却能力,使用机载燃料作为冷却剂。本文对超临界航空煤油与压缩高温空气在双管逆流配置下的热交换进行了数值研究,以供CCA应用。采用多步反应机理研究了煤油的热氧化反应和表面焦化反应。结果表明,确定风管直径不仅可以在传热和压力损失方面改善空气侧的整体热性能,而且还可以在燃料侧适当限制最高温度,以避免煤油的强烈热解化学反应和由此产生的快速表面焦化过程。虽然肋状和窝状表面结构都能改善燃料管的整体热性能,增加整体空气温度的降低,但它们也会导致煤油热氧化反应引起的表面结焦速率增加。热氧化结焦过程会逐渐增大换热屏障,对换热器的长期运行造成不利影响。本文所得到的数值结果对CCA的应用具有基础和实际意义。
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引用次数: 0
Thermal management system of vapor compression for downhole instrument 井下仪表蒸汽压缩热管理系统
IF 2.1 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-05-16 DOI: 10.1115/1.4062555
Qiuyang Tao, Minghui Wei, Hongjun Chen, Aihua Deng, Yilin He
As the depth of oil and gas exploration increases, downhole electronics face the threat of high temperature failure. At present, passive cooling technology has the problem of short working time, while active cooling technology has low energy utilization. This paper presents a thermal management system of vapor compression with a combination of active and passive cooling. The system uses insulation materials to isolate the high-temperature environment, thermally conductive silicone grease to strengthen the heat exchange in the evaporator, and vapor compression refrigeration cycles to absorb internal heat.The coefficient of performance (COP), exergy destruction and exergy efficiency of octane, nonane and cyclohexane as refrigerants were examined, and the effects of different insulation materials on refrigeration performance were studied from both theoretical and numerical perspectives. The results showed that cyclohexane exhibited the best cooling capacity with a COP of 1.296 and a exergy efficiency of 49.21%. The thermal management system cooling performance is optimal when the insulation material is a vacuum flask, with an effective cooling capacity of 121.7W.
随着油气勘探深度的增加,井下电子设备面临着高温失效的威胁。目前,被动冷却技术存在工作时间短的问题,而主动冷却技术存在能量利用率低的问题。本文介绍了一种蒸汽压缩热管理系统,该系统采用主动和被动冷却相结合的方式。系统采用保温材料隔离高温环境,导热硅脂加强蒸发器内的热交换,蒸汽压缩制冷循环吸收内部热量。考察了辛烷、壬烷和环己烷作为制冷剂的性能系数(COP)、火用破坏和火用效率,并从理论和数值两方面研究了不同保温材料对制冷性能的影响。结果表明,环己烷制冷性能最佳,COP为1.296,火用效率为49.21%。保温材料为保温瓶时,热管理系统冷却性能最佳,有效制冷量为121.7W。
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引用次数: 0
MRV Measurements of Internal Blade Cooling Flow and CFD Validation by Data Matching with the Experimental Data 叶片内冷却流的MRV测量及与实验数据匹配的CFD验证
IF 2.1 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-05-16 DOI: 10.1115/1.4062556
C. Wüstenhagen, C. Domnick, K. John, M. Bruschewski, S. Grundmann
The optimal Reynolds-Averaged-Navier Stokes (RANS) turbulence model to be used in a Computational Fluid Dynamics (CFD) simulation varies depending on the application. Conventionally, the model is selected from benchmark tests and experience, but its performance is difficult to predict. For this reason, this study presents a cost-effective CFD validation routine, which uses three-dimensional experimental velocity data obtained in replicas of the specific flow system. Magnetic Resonance Velocimetry (MRV) is used as the measurement technique. Since the objective is only the validation of the turbulence model, the experiment and the simulation are performed with simplified flow conditions, hence, stationary iso-thermal iso-volumetric flow without inertial forces. The routine applies a data matching routine to align the two three-dimensional data sets before they are interpolated on a common grid. Various error metrics are presented, which provide the degree of the CFD modelling error and indicate its source. For demonstration, the validation routine is used to evaluate RANS-CFD results of a three-pass internal cooling system of a high-pressure turbine airfoil used in a small industrial gas turbine. The simulations are performed with the eddy-viscosity based turbulence model k-w SST and the Reynolds-Stress SSG, and BSL-EARSM turbulence models. The results indicate strong local errors in the examined turbulence models. None of the models performed well enough, underlining that every RANS-CFD application needs to be validated.
计算流体动力学(CFD)仿真中使用的最优reynolds - average - navier Stokes (RANS)湍流模型因应用而异。传统的模型是根据基准测试和经验选择的,但其性能难以预测。因此,本研究提出了一种具有成本效益的CFD验证程序,该程序使用在特定流动系统的复制品中获得的三维实验速度数据。采用磁共振测速(MRV)作为测量技术。由于目的只是为了验证湍流模型,因此实验和仿真都是在简化的流动条件下进行的,因此是无惯性力的平稳等温等容流。该例程应用数据匹配例程对两个三维数据集进行对齐,然后将它们插值到一个公共网格上。给出了各种误差度量,这些度量提供了CFD建模误差的程度和误差的来源。为验证该验证程序的有效性,对某小型工业燃气轮机高压涡轮翼型三道内冷却系统的ranss - cfd结果进行了验证。采用基于涡流黏度的湍流模型k-w SST、Reynolds-Stress SSG和BSL-EARSM湍流模型进行了模拟。结果表明所检验的湍流模型存在很强的局部误差。没有一个模型表现得足够好,这强调了每个ranss - cfd应用程序都需要进行验证。
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引用次数: 0
Energy and Exergy Analysis of an Automobile Hybrid Ejector Refrigeration System Utilizing its Exhaust Waste Heat 利用汽车尾气余热的混合喷射式制冷系统能量与火用分析
IF 2.1 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-05-16 DOI: 10.1115/1.4062557
Karim Abbady, N. Al-Mutawa, A. Almutairi
A major current focus of refrigeration and air conditioning research is energy usage and environmental impact. The ejector-based refrigeration system is a technology that, it is hoped, can save power while using environment-friendly refrigerants to reduce any adverse effects on nature. The reduction of compressor dependency is the first and essential aim of this study; the second is to demonstrate the replacement of R134a with the new refrigerant R1234yf in motor vehicle air conditioning systems, establishing the benefits of employing R1234yf in conjunction with a Hybrid Air Conditioning System. In such a system the engine's exhaust gases are used to operate the ejector. A numerical model has been developed which estimates the ejector entrainment ratio at a specified spindle and primary nozzle exit position. A theoretical model using energy and exergy analysis illustrates the impact of hybrid systems on performance under different operating conditions (i.e., engine exhaust, ambient air, and evaporator temperatures). At a specified exhaust temperature, a detailed comparison has been conducted between a current air-conditioning system with R134a and the hybrid system with R1234yf. It was found that the R1234yf hybrid system reduced compressor energy consumption by 44.43% and operating exhaust heat levels by 12.79%. The COP was increased by 41.42%, while the exergetic efficiency was reduced from 37.14% to 13.85%. Cooling capacity dropped by 12.73%. The hybrid air-conditioning system based on R1234yf demonstrated tremendous potential for improving vehicle air-conditioning system efficiency.
当前制冷和空调研究的一个主要焦点是能源使用和环境影响。基于喷射器的制冷系统是一种技术,希望在使用环保制冷剂的同时节省电力,以减少对自然的任何不利影响。减少对压缩机的依赖是本研究的首要和基本目标;二是演示用新型制冷剂R1234yf替代R134a在机动车空调系统中的应用,确定将R1234yf与混合空调系统结合使用的好处。在这种系统中,发动机的废气被用来操作喷射器。本文建立了一个数值模型,用于估算在指定主轴和主喷管出口位置的引射器夹带比。使用能量和火用分析的理论模型说明了混合动力系统在不同操作条件下(即发动机排气,环境空气和蒸发器温度)对性能的影响。在规定的排气温度下,对现有的R134a空调系统和R1234yf混合空调系统进行了详细的比较。研究发现,R1234yf混合动力系统将压缩机能耗降低44.43%,运行排气热量水平降低12.79%。COP提高41.42%,火用效率由37.14%降至13.85%。制冷量下降12.73%。基于R1234yf的混合空调系统在提高车载空调系统效率方面显示出巨大的潜力。
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引用次数: 0
PERFORMANCE OPTIMIZATION OF FINNED SURFACES BASED ON THE EXPERIMENTAL AND NUMERICAL STUDY 基于实验和数值研究的翅片表面性能优化
IF 2.1 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-05-16 DOI: 10.1115/1.4062554
Eyup Kocak, H. Turkoglu, Ulku Ece Aylı
This paper presents the findings of numerical and experimental investigations into the forced convection heat transfer from horizontal surfaces with straight rectangular fins at Reynolds numbers ranging from 23600 to 150000. A test set-up was constructed to measure the heat transfer rate from a horizontal surface with a constant number of fins, fin width and fin length under different flow conditions. Two-dimensional numerical analyses were performed to observe the heat transfer and flow behaviour using a computer program developed based on the OpenFOAM platform. The code developed was verified by comparing the numerical results with the experimental results. The effect of geometrical parameters on heat transfer coefficient and Nusselt number were investigated for different fin height and width ratios. Numerical results show that one way to increase heat transfer by modifying the fin structure geometrical parameters. With the help of the obtained results, a correlation for Nusselt number was developed and presented for steady-state, turbulent flows over rectangular fin arrays for Reynolds number ranging from 23600 to 150000, Prandtl number ranging from 0.705 to 5.41, for fin height ratios h/H ranging from 0.166 to 0.333, and fin thickness to fin height ratios (t/h) between of 0.066 and 0.20. The correlation developed predicts the Nusselt number with a relative RMS error of 0.36%.
本文介绍了雷诺数为23600 ~ 150000的直矩形翅片水平表面强制对流换热的数值和实验研究结果。搭建了一套实验装置,测量了在不同流动条件下,固定翅片数、宽度和长度的水平面换热率。利用基于OpenFOAM平台开发的计算机程序进行了二维数值分析,观察了传热和流动行为。通过数值计算结果与实验结果的比较,验证了程序的正确性。研究了不同翅片高度和宽度比下几何参数对换热系数和努塞尔数的影响。数值计算结果表明,通过改变翅片结构的几何参数来增加换热是一种有效的方法。在雷诺数为23600 ~ 150000、普朗特数为0.705 ~ 5.41、翅高比h/ h为0.166 ~ 0.333、翅厚/高比(t/h)为0.066 ~ 0.20的条件下,建立了矩形鳍阵列上稳态湍流流场的努塞尔数相关关系。所建立的相关性预测Nusselt数,相对RMS误差为0.36%。
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引用次数: 0
Development of a Novel Ground Test Facility for Aircraft Environmental Control System 一种新型飞机环境控制系统地面试验装置的研制
IF 2.1 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-05-16 DOI: 10.1115/1.4062553
S. H. Chowdhury, A. Fakhre, I. Jennions
In this paper the experimental investigation of a Boeing 737 aircraft Environmental Control System (ECS) passenger air conditioner (PACK) has been reported. The PACK is the heart of the ECS that conditions bleed air prior to supplying it to the cabin and avionics bay. Its capability to mask fault occurrences has resulted in increased unscheduled maintenance of the system. As such it has been a key research topic to understand PACK performance characteristics in order to support an accurate diagnostic solution. This paper is a continuation of the authors' work on the development of a systematically derived PACK simulation model and reports the overall development and qualification of a novel in-situ ground test facility (GTF) for the experimental investigation of a B737-400 aircraft PACK under various operating modes, including the effect of trim air system. The developed GTF enables the acquisition of the temperature, pressure and mass flow data throughout the PACK. The overall process of instrumentation selection, installation, sensor uncertainty, and testing in terms of data repeatability and consistency has been reported. The acquired data is then employed to conduct a V&V of the SESAC simulation framework. The reported research work therefore enables the advancement in the level of scientific understanding corresponding to the ECS PACK operation under real operating conditions, and therefore supports the development of a robust simulation framework.
本文报道了波音737飞机环境控制系统(ECS)乘客空调(PACK)的实验研究。PACK是ECS的核心,在向客舱和航空电子设备舱供应空气之前,它会对空气进行引气。它掩盖故障发生的能力导致了系统计划外维护的增加。因此,了解PACK性能特征以支持准确的诊断解决方案一直是一个关键的研究课题。本文是作者开发系统导出的PACK仿真模型工作的延续,并报告了用于B737-400飞机在各种操作模式下(包括调节空气系统的影响)的PACK实验研究的新型原位地面试验装置(GTF)的总体开发和认证。开发的GTF可以在整个PACK中获取温度、压力和质量流量数据。整个过程的仪器选择,安装,传感器的不确定性,并在数据可重复性和一致性方面的测试已被报道。然后利用获取的数据对SESAC仿真框架进行V&V。因此,报告的研究工作能够提高对实际操作条件下ECS PACK操作的科学理解水平,从而支持鲁棒模拟框架的开发。
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引用次数: 0
An approach to analyzing and comparing the cooling performance of two indirect evaporative cooler designs 分析比较两种间接蒸发冷却器的冷却性能
IF 2.1 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-05-05 DOI: 10.1115/1.4062501
Braihan Abdulwadood
Energy efficient air cooling systems are always in demand. Direct evaporative coolers are used to reduce air temperature in summer, they are energy saving and has low cost, but in hot and humid areas, they produce almost uncomfortable environment. Alternatively, modified indirect evaporative coolers with different technical configuration can produce better thermal output to cool or pre-cool air for residential applications. This paper presents a simple thermodynamic approach developed to analyze, for comparison, the behavior of conventional and regenerative indirect evaporative coolers that comprising different process structure. The analysis is based on the energy balance of each component of the coolers to consider which is more applicable for further modification. Similar performance cross-flow heat exchangers with separate air washers are adopted for both units. The two coolers are subjected to the same general summer operating conditions in terms of primary air temperature, specific humidity and flow rate. The results showed that the conventional indirect evaporative cooler provided better cooling performance in terms of all thermal comparison parameters. Thus, it deserves priority attention for the purpose of further development and additional improvement of performance.
高效节能的空气冷却系统总是供不应求。直接蒸发式冷却器在夏季用于降低空气温度,它节能且成本低,但在湿热地区,它产生的环境几乎不舒服。另外,采用不同技术配置的改进间接蒸发冷却器可以产生更好的热输出,用于住宅应用的冷却或预冷空气。本文提出了一种简单的热力学方法,用于分析和比较由不同工艺结构组成的传统和蓄热式间接蒸发冷却器的性能。分析是基于冷却器各部件的能量平衡来考虑哪一个更适用于进一步的改造。两台机组均采用性能相似的带独立空气洗涤器的交叉流换热器。两个冷却器在一次风温度、比湿度和流量方面受到相同的一般夏季运行条件。结果表明,在各热比较参数上,传统的间接蒸发冷却器具有更好的冷却性能。因此,为了进一步发展和进一步改善业绩,它值得优先注意。
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引用次数: 0
Heat Transfer Enhancement in Laminar Pipe Flow Using Al2O3-Water Nanofluid and Twisted Tape Inserts 利用al2o3 -水纳米流体和扭曲带嵌套增强层流管内的换热
IF 2.1 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-04-27 DOI: 10.1115/1.4062433
Santinath Bairagi, Ranendra Roy, B. Mandal
In this study, an attempt has been made to carry out a numerical investigation using water based Al2O3 nanofluid, flowing through a circular tube under constant inlet temperature and constant heat flux condition in a laminar flow regime. The water-based Al2O3 nanofluid is used in a circular plane tube first and then this process is repeated for the same tube with a twisted tape inserted having twist ratio (H/w) of 1.85 at Reynolds number ranging from 680 to 2030. For the numerical analysis, ANSYS FLUENT is used to solve 3-dimensional conservation equations of mass, momentum and energy. The simulated results indicate that when twisted tape is used, heat transfer rates increase significantly with the use of nanofluid. In case of nanofluid with the plane tube, only 10-24% enhancement in heat transfer rate is noted. On the other hand, almost 27-45% increase in heat transfer is observed compared to that with only water when twisted tape is inserted into it. It is also noticed that the friction factor value increases with the increase in volume fraction. But the effect of heat transfer is more significant than the other factors. The best thermo-hydraulic performance factor achieved is 2.1 using nanofluids with 5% volume fraction at high Reynolds number when twisted tape is also inserted.
在本研究中,利用水基Al2O3纳米流体,在恒定入口温度和恒定热流条件下,以层流形式流过圆形管,进行了数值研究。首先在圆形平面管中使用水基Al2O3纳米流体,然后在相同的管中重复该过程,在雷诺数范围为680至2030的情况下,插入扭曲比(H/w)为1.85的扭曲带。数值分析采用ANSYS FLUENT求解三维质量、动量和能量守恒方程。模拟结果表明,当使用扭曲带时,纳米流体的使用显著提高了传热率。在平面管纳米流体的情况下,传热率仅提高10-24%。另一方面,当扭曲的胶带插入其中时,与仅用水相比,传热增加了近27-45%。摩擦系数随体积分数的增大而增大。但传热的影响比其他因素更为显著。在高雷诺数条件下,使用体积分数为5%的纳米流体,同时插入扭曲带时,获得的最佳热工性能系数为2.1。
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引用次数: 0
Flow and conjugate heat transfer of swirl chamber with micro-ribs in turbine vane leading edge 涡轮叶片前缘微肋旋流室的流动与共轭换热
IF 2.1 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-04-27 DOI: 10.1115/1.4062434
Shaohua Han, Runsheng Zhang, Jiangjiang Xing, Yu Song, Na An, Tianyi Huo, Leping Zhou, Li Li, H. Zhang, Xiaoze Du
Swirl cooling can provide effective protection for the turbine vane leading edge (LE). In this paper, a swirl cooling model for improving the turbine vane heat transfer is established. The model includes the high-temperature mainstream region, LE region, and swirl cooling region. The conjugate heat transfer (CHT) method is used to examine the influence of wall structures on swirl cooling. Then, the best surface structure in the studied range is selected to further analyze the impact of the coolant inlet mass flow. The results show that the circumferential micro-ribs structure has a more excellent performance in both fluid flow and cooling performance. The hindering effect of the micro-ribs can effectively avoid the development of axial cross-flow, thus enhancing the heat transfer with a small friction loss increment and providing a lower surface temperature and more uniform temperature distribution. When the inlet mass flow rate improves, the thermal performance factor increases and the LE temperature decreases gradually. Under the same pumping power condition, the circumferential micro-ribs structure has higher heat transfer efficiency. This investigation can provide a new design for further improving the thermal performance of swirl cooling for turbine vanes.
旋流冷却可以为涡轮叶片前缘提供有效的保护。本文建立了改善涡轮叶片传热的旋流冷却模型。该模型包括高温主流区、LE区和旋流冷却区。采用共轭传热方法研究了壁面结构对旋流冷却的影响。然后,选择研究范围内的最佳表面结构,进一步分析冷却剂进口质量流量的影响。结果表明,周向微肋结构在流体流动和冷却性能方面都具有更优异的性能。微肋的阻碍作用可以有效地避免轴向交叉流的发展,从而以较小的摩擦损失增量增强换热,提供更低的表面温度和更均匀的温度分布。随着进口质量流量的增大,热工性能系数增大,LE温度逐渐降低。在相同泵送功率条件下,周向微肋结构具有较高的换热效率。该研究可为进一步提高涡轮叶片旋流冷却热性能提供新的设计思路。
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引用次数: 0
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Journal of Thermal Science and Engineering Applications
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