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Investigation of the effects of SiC reinforcement ratio in iron-based composite materials on corrosion properties 铁基复合材料中SiC增强率对腐蚀性能影响的研究
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-08-03 DOI: 10.17159/2411-9717/1059/2022
H. Karabulut, M. Erden, K. Karacif, S. Gündüz
The corrosion properties of iron-based composite materials containing graphite and silicon carbide (SiC) reinforcement were investigated. The effects of silicon carbide reinforcement were investigated by adding 0.5% graphite and 1%, 2%, and 4% SiC. A powder metallurgy method was used to produce the composite samples. Iron, graphite, and silicon carbide powders were blended for one hour with a three-axis mixer and then unidirectionally pressed under a pressure of 750 MPa. After pressing, the composite materials were sintered at 1100°C for one hour. The corrosion properties and microstructure, density, and hardness properties of the composite materials that can affect the corrosion properties were also investigated. It was determined that the pore ratio and hardness of the composite material increased, and corrosion resistance decreased, with increasing silicon carbide content.
研究了含石墨和碳化硅增强的铁基复合材料的腐蚀性能。研究了添加0.5%石墨和1%、2%、4% SiC对碳化硅增强效果的影响。采用粉末冶金法制备了复合材料样品。铁粉、石墨粉和碳化硅粉在三轴混合器中混合1小时,然后在750 MPa的压力下单向加压。压制后,复合材料在1100℃下烧结1小时。研究了复合材料的腐蚀性能以及影响腐蚀性能的组织、密度和硬度等性能。结果表明,随着碳化硅含量的增加,复合材料的孔隙率和硬度增加,耐蚀性降低。
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引用次数: 1
Field and laboratory research into the undrained behaviour of tailings at the University of Pretoria 比勒陀利亚大学对尾矿不排水特性的实地和实验室研究
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-08-03 DOI: 10.17159/2411-9717/1865/2022
S. Jacobsz, Y. Narainsamy
Several high-impact tailings dam failures around the world in recent years have placed a renewed focus on the stability of tailings dams and pointed to potential shortcomings in traditional drained design and safety evaluation procedures. A need to consider undrained shear strength in the design of tailings facilities has become apparent. However, there are specific requirements that need to be met before undrained shearing occurs. In South Africa, the last major failure was likely the Merriespruit disaster in 1994, which leads to the question of whether the conditions required for undrained shearing are readily applicable to South African tailings dams. This paper describes research at the University of Pretoria that has recently commenced to further investigate the conditions required for undrained failure to occur. The research includes laboratory and field testing to replicate these conditions in the laboratory and relate them to those found in an active tailings dam.
近年来,世界各地发生的几起影响较大的尾矿坝溃坝事故,重新引起了人们对尾矿坝稳定性的关注,并指出了传统排水设计和安全评价程序的潜在缺陷。在尾矿设施的设计中,考虑不排水抗剪强度的必要性已经变得很明显。然而,在不排水剪切发生之前,需要满足特定的要求。在南非,最后一次重大失败可能是1994年的梅里斯普鲁特灾难,这导致了一个问题,即不排水剪切所需的条件是否容易适用于南非的尾矿坝。本文描述了比勒陀利亚大学最近开始进一步调查不排水故障发生所需条件的研究。研究包括实验室和实地测试,以在实验室中复制这些条件,并将其与在一个活跃的尾矿坝中发现的情况联系起来。
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引用次数: 0
A review of EN 16907 on earthworks (extractive waste) in the context of South African mine residues 关于南非矿山残留物背景下土方工程(采掘废物)的EN 16907审查
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-08-03 DOI: 10.17159/2411-9717/1881/2022
F. Hörtkorn, Y. Narainsamy
Rather quietly, a new generation of European norms dealing with earthworks has been developed over the past few years, in particular a part of EN 16907 pertaining to extractive waste. Whereas the majority of the parts deal with routine geotechnical aspects, one part deals specifically with tailings dams. The standard is currently in draft form but if this becomes a European Standard, members of the European Union are bound to comply with the regulations. As such, the standard has the capacity to influence mining in Europe and potentially in South Africa. In this paper we review the standard and compare it to the South African standard on mine residues and the recently published Global Industry Standard on Tailings Management (GISTM). We conclude found that although the European norm makes great strides towards increasing tailings dam safety, there is room for improvement. The current South African standard has served well since its inception, but can be improved by using concepts from the European and global tailings standards.
在过去的几年里,处理土方工程的新一代欧洲规范已经悄然制定,特别是关于采掘废物的EN 16907部分。虽然大多数部分涉及常规岩土工程方面,但有一部分专门涉及尾矿坝。该标准目前处于草案阶段,但如果它成为欧洲标准,欧盟成员国必须遵守该规定。因此,该标准有能力影响欧洲乃至南非的采矿业。本文回顾了该标准,并将其与南非矿山残留物标准和最近出版的全球尾矿管理行业标准(gism)进行了比较。研究发现,虽然欧洲规范在提高尾矿坝安全性方面取得了长足的进步,但仍有改进的空间。目前的南非标准从一开始就很有效,但可以通过使用欧洲和全球尾矿标准的概念来改进。
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引用次数: 0
Stability analysis of a free-standing backfill wall and a predictive equation for estimating the required strength of a backfill material - a numerical modelling approach 独立回填墙稳定性分析及回填材料强度预测方程——数值模拟方法
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-06-10 DOI: 10.17159/2411-9717/1544/2022
J. L. Porathur, S. Sekhar, A. Godugu, S. Bhargava
Cemented backfilling has enabled underground hard rock mines to extract orebodies more safely with improved ore recovery. It is important to estimate the minimum required strength parameters for a backfill mix by optimizing the binder percentage to enable cost-effective and safe stoping operations. We conducted three-dimensional numerical modelling to study the effect of various stoping parameters on the stability of a free-standing backfill wall. A Mohr-Coulomb material model was used for the backfill material and the rock-fill interface. A strength reduction technique, excluding friction angle, was employed to arrive at a minimum stable strength value for the backfill. For a given combination of strength values, the stability state of the backfill wall could be demarcated using a displacement and yield zone tracking method. The numerical modelling results are compared to some earlier theoretical models. From the simulations, a predictive equation is developed to predict the required strength parameters for a backfill mix to ensure a stable free-standing wall. Examples are given of the successful use of the predictive equation at some underground hard rock mine sites in India.
胶结回填使地下硬岩矿山能够更安全地提取矿体,并提高了矿石回收率。重要的是,通过优化粘结剂百分比来估计回填混合料所需的最小强度参数,以实现成本效益和安全的回采作业。我们进行了三维数值模拟,研究了各种回采参数对独立回填墙稳定性的影响。回填材料和填石界面采用莫尔-库仑材料模型。采用强度折减技术(不包括摩擦角)来获得回填的最小稳定强度值。对于给定的强度值组合,可以使用位移和屈服区跟踪方法来标定回填墙的稳定状态。将数值模拟结果与一些早期的理论模型进行了比较。通过模拟,开发了一个预测方程来预测回填混合料所需的强度参数,以确保稳定的独立墙。举例说明了预测方程在印度一些地下硬岩矿场的成功应用。
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引用次数: 1
Investigation of the mixing characteristics of industrial flotation columns using computational fluid dynamics 工业浮选柱混合特性的计算流体力学研究
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-06-10 DOI: 10.17159/2411-9717/1589/2022
I. Mwandawande, S. Bradshaw, M. Karimi, G. Akdogan
The mixing characteristics of industrial flotation columns were investigated using computational fluid dynamics (CFD). Particular emphasis was placed on the clarification of the relationship between the liquid and solids mixing parameters such as the mean residence time and axial dispersion coefficients. The effects of particle size and bubble size on liquid dispersion in the column were also studied. An Eulerian-Eulerian method was applied to simulate the multiphase flow, while additional scalar transport equations were introduced to predict the liquid residence time distribution (RTD) and particle age distribution inside the column. The results obtained show that particle residence time decreases with increasing particle size. The residence time of the coarser particles (112.5 pm) was found to be at least 60% of the liquid residence time, while the finer particles (19 pm) had a residence time similar to the liquid. The results also show that an increase in the particle size of the solids results in a decrease in the liquid vessel dispersion number, while a decrease in the bubble size increases liquid axial mixing. Finally, the simulated axial velocity profiles confirm the similarity between the liquid and solids axial dispersion coefficients in column flotation.
利用计算流体动力学(CFD)研究了工业浮选柱的混合特性。特别强调澄清液体和固体混合参数之间的关系,如平均停留时间和轴向分散系数。还研究了颗粒大小和气泡大小对柱内液体分散的影响。采用欧拉-欧拉方法模拟多相流,同时引入额外的标量输运方程来预测柱内液体停留时间分布(RTD)和颗粒年龄分布。结果表明,颗粒停留时间随颗粒尺寸的增大而减小。发现较粗颗粒的停留时间(112.5pm)至少为液体停留时间的60%,而较细颗粒(19pm)的停留时间与液体相似。结果还表明,固体颗粒尺寸的增加导致液体容器分散数量的减少,而气泡尺寸的减少增加了液体的轴向混合。最后,模拟的轴向速度剖面证实了柱浮选中液体和固体轴向分散系数之间的相似性。
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引用次数: 0
Assessment of vibration exposure of mine machinery operators at three different open-pit coal mines 三个不同露天煤矿矿山机械操作人员振动暴露评估
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-06-10 DOI: 10.17159/2411-9717/1728/2022
A. Tekin
In almost all branches of industry, machinery and equipment in operation cause vibration. Some sources of vibration affect only the operator's hands, fingers, and arms, while others have adverse effects on the entire -body. Various types and numbers of machines are utilized in the mining sector, and operators with them are exposed to mechanical vibrations caused by the mining machinery they use. A field study was conducted to evaluate the vibration risks to the operators using mining machines in open pit mines. Vibration levels and whole-body vibration (WBV) measurements using various types brands, and models of construction equipment were evaluated in three different mines in the west of Turkey and compared to the the criteria specified in the EU 2002/44/EC directive and ISO 2631-1 (1997) standards. The results showed that operators using mining machinery for 8 hours were exposed to WBV levels below the EU limit (1.15 m/s2), while 44% of these operators were exposed to levels above the EU action limit (0.5 m/s2). Measurement data collected from the working environment and the recommended improvements that need to be made to reduce WBV exposures are presented.
在几乎所有的工业分支中,运行中的机械和设备都会引起振动。有些振动源只影响操作员的手、手指和手臂,而另一些则对整个身体产生不利影响。采矿部门使用各种类型和数量的机器,使用这些机器的操作员会暴露在他们使用的采矿机械引起的机械振动中。进行了一项实地研究,以评估露天矿山中使用采矿机的操作员的振动风险。在土耳其西部的三个不同矿山,使用不同品牌和型号的施工设备对振动水平和全身振动(WBV)测量进行了评估,并与欧盟2002/44/EC指令和ISO 2631-1(1997)标准中规定的标准进行了比较。结果显示,使用采矿机械8小时的操作员暴露在低于欧盟限制(1.15 m/s2)的WBV水平下,而这些操作员中有44%暴露在高于欧盟行动限制(0.5 m/s2)的水平下。介绍了从工作环境中收集的测量数据以及为减少WBV暴露而需要进行的建议改进。
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引用次数: 0
Overview of mine rescue approaches for underground coal fires: A South African perspective 煤矿井下火灾救援方法综述:以南非为例
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-06-10 DOI: 10.17159/2411-9717/1738/2022
M. Onifade, B. Genc, K. O. Said, M. Fourie, P. Akinseye
Coal is mined by both surface and underground methods and its extraction is normally characterized by numerous hazards that can lead to catastrophic accidents, which result in devastating effects such as injuries or fatalities, damage to mining assets, and destruction of mineral resources. These hazards exist due to the ability of coal to support combustion and its association with toxic, flammable, and explosive gases. Underground coal mining entails higher safety risks than opencast coal mining, chiefly because of issues relating to mine ventilation and mine collapse. Furthermore, coal mine collapses mostly occur due to crumbling of mining supports, especially in room and pillar mining systems. To avoid such adverse occurrences, safety management systems need to be in place. This study reviews the various technological safety systems and principles that are used for safe-rescue and self-escape of miners in underground coal fires, particularly in South Africa, using data obtained from Mines Rescue Services in Carltonville, South Africa. The outcome of the review shows that practising safety culture has been given priority across many South African underground coal mines through setting up safety management systems and encouraging workers to stay committed to safety principles.
煤炭开采采用地表和地下两种方法,其开采通常具有许多危险,这些危险可能导致灾难性事故,从而造成破坏性影响,如人员伤亡、采矿资产损坏和矿产资源破坏。这些危险的存在是由于煤支持燃烧的能力及其与有毒、易燃和爆炸性气体的关联。地下煤矿开采比露天煤矿开采具有更高的安全风险,主要是因为与矿井通风和矿井坍塌有关的问题。此外,煤矿坍塌主要是由于采矿支架的坍塌,尤其是在房柱采矿系统中。为了避免此类不良事件的发生,需要建立安全管理系统。本研究利用从南非卡尔顿维尔矿山救援服务公司获得的数据,回顾了在地下煤火中,特别是在南非,用于矿工安全救援和自行逃生的各种技术安全系统和原则。审查结果表明,通过建立安全管理系统和鼓励工人遵守安全原则,在南非许多地下煤矿中,践行安全文化已成为优先事项。
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引用次数: 2
Study on the ideal location of a bottom drainage roadway 底部排水巷道的理想位置研究
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-06-10 DOI: 10.17159/2411-9717/1561/2022
H. Chen, F. An, Z. Wang, X. Chen
The bottom drainage roadway plays a crucial role in preventing coal and gas outbursts by using underground gas drainage methods. Therefore, it is essential to select the ideal position of the bottom drainage roadway. In this paper use a combination of geological data and numerical simulation to study the ideal position of the bottom drainage roadway, we taking the gas drainage of the first workface of No. 3 coal seam in the Yuxi coal mine in China as an example. The geological study showed a limestone marker layer at an average vertical distance of 14 m from the first mining face. Using this marker layer, the bottom drainage roadway could be excavated without the risk of accidentally exposing the coal seam, and less crosscutting borehole drilling from the bottom drainage roadway would be required. Based on the needs of gas control, the layout of the bottom drainage roadway was selected as an external stagger type. Combined with the numerical simulation results, when located 20 m outside of the mining workface 'footprint' on the horizontal projection, the bottom drainage roadway was a sufficient distance from the stress concentration area during mining of workface 1301, which facilitated roadway maintenance. Furthermore, the length of the crosscutting boreholes is also relatively short, which reduces the amount and cost of drilling. The results of this study are expected to provide a reference for the selection of an ideal position of the bottom drainage roadway in field engineering.
底部排水巷道在利用地下瓦斯抽放方法预防煤与瓦斯突出方面发挥着至关重要的作用。因此,选择底部排水巷道的理想位置至关重要。本文以玉溪煤矿3号煤层第一工作面瓦斯抽放为例,采用地质资料和数值模拟相结合的方法,研究了底部抽放巷道的理想位置。地质研究显示,石灰岩标志层距离第一个工作面平均垂直距离为14米。使用该标志层,底部排水巷道可以在没有意外暴露煤层的风险的情况下进行开挖,并且需要从底部排水巷道进行较少的横切钻孔钻探。根据瓦斯治理的需要,选择底部排水巷道为外部交错式布置。结合数值模拟结果,当位于水平投影上采矿工作面“足迹”外20 m时,底部排水巷道在工作面1301的采矿过程中与应力集中区有足够的距离,这有助于巷道维护。此外,横切钻孔的长度也相对较短,这减少了钻孔的数量和成本。该研究结果有望为现场工程中底部排水巷道的理想位置选择提供参考。
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引用次数: 1
Implications of credit constraint on the formalization of artisanal and small-scale mining (ASM) in sub-Saharan Africa 信贷限制对撒哈拉以南非洲手工和小规模采矿正规化的影响
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-03-31 DOI: 10.17159/2411-9717/1665/2022
O. Eniowo, L. D. Meyer, S. R. Kilambo, L. Gerber
Artisanal and small-scale mining (ASM) operations continue to grow across sub-Saharan Africa and serve as a source of livelihood to many rural communities. Owing to safety, health, environmental, and social concerns, the occupation has been regarded as a menace in several sub-Sahara African countries. Recent studies in the field of ASM prescribe formalization as a way to tame its excesses while enhancing its potential. This paper explores the concept of formalization as it relates to ASM and how it is being affected by the funding situation. The paper seeks to address the question as to whether formalization of artisanal mining operations can achieve the desired results in view of the lingering credit constraints in this mining subsector. It is recommended that, as a way of extending the scope of formalization, focus should be placed not only on access to credit in ASM but also towards optimizing the creditworthiness of ASM firms, with the goal of improving the viability of the operations.
手工和小规模采矿业务在撒哈拉以南非洲继续增长,成为许多农村社区的生计来源。出于安全、健康、环境和社会考虑,占领在撒哈拉以南的几个非洲国家被视为一种威胁。最近在ASM领域的研究表明,形式化是在增强其潜力的同时遏制其过度行为的一种方式。本文探讨了形式化的概念,因为它与ASM有关,以及它是如何受到资金状况的影响的。鉴于这一采矿部门持续存在的信贷限制,本文试图解决手工采矿作业的正规化能否取得预期结果的问题。建议,作为扩大正规化范围的一种方式,不仅应关注ASM的信贷获取,还应关注优化ASM公司的信誉,以提高运营的可行性。
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引用次数: 4
Void filling and water sealing in a decline in the Kalahari Manganese Field 卡拉哈里锰矿递减过程中的充填与止水
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-03-31 DOI: 10.17159/2411-9717/480/2022
I. Serepa, N. Steenkamp
Investigations were conducted to determine the condition and stability of the existing decline at a mine in the Kalahari Manganese Field, Northern Cape Province, South Africa. During the inspection of the decline, voids were identified behind the concrete lining on the hangingwall and sidewalls over a total linear distance of 230 m. The voids did not provide confinement and, as a result, self-mining was occurring behind the lining. Water was flowing into the decline, over a total linear distance of 100 m, at areas where the decline intersected incompetent rock units, causing softening of the concrete lining and deterioration of the surrounding rock mass. Further damage to the concrete lining was caused by expansion and contraction of the wet red clay unit. Remedial work comprised void filling and water sealing to prevent further deterioration of the decline and ensure that it remained operable for the remainder of the life of mine. Void filling was accomplished by drilling rows of holes along the decline to access the voids and filling the voids with foam. This was followed by the sealing with polymer fluids. Telescopic pipes were also installed to allow water to drain off. A visual inspection was conducted and check-holes were drilled to assess the quality of the remedial work. The void filling material had penetrated cracks in the concrete lining, and areas where voids were intersected by check-holes were re-filled. Additional holes were drilled to re-seal areas that were still wet. The remedial work was completed successfully, as all voids were filled and stability achieved without compromising the concrete lining. The ingress of groundwater was also reduced to some residual dampness.
进行了调查,以确定南非北开普省卡拉哈里锰矿现有衰退的状况和稳定性。在检查斜坡的过程中,发现上盘和侧壁上的混凝土衬砌后面有空隙,总直线距离为230米。空隙没有提供限制,因此,衬砌后面出现了自采现象。在滑坡与不合格岩石单元相交的区域,水在100米的总直线距离内流入滑坡,导致混凝土衬砌软化和围岩恶化。湿红粘土单元的膨胀和收缩对混凝土衬砌造成了进一步的损坏。补救工作包括空隙填充和水封,以防止衰退进一步恶化,并确保其在矿山剩余寿命内保持可操作性。空隙填充是通过沿着斜坡钻成排的孔来进入空隙并用泡沫填充空隙来完成的。随后用聚合物流体进行密封。还安装了伸缩管,以便排水。进行了目视检查,并钻了检查孔,以评估补救工作的质量。空隙填充材料穿透了混凝土衬砌中的裂缝,空隙与检查孔相交的区域被重新填充。钻了额外的孔来重新密封仍然潮湿的区域。补救工作成功完成,因为所有空隙都被填充,并且在不影响混凝土衬砌的情况下实现了稳定性。地下水的进入也减少了一些残留的湿气。
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引用次数: 0
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Journal of The South African Institute of Mining and Metallurgy
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