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Probability of failure and factor of safety in the design of interramp angles in a large open iron ore mine 大型露天铁矿匝道角设计中的失效概率与安全系数
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-08-22 DOI: 10.17159/2411-9717/2025/2022
V. N. Torres, R. Dockendorff, J. Sotomayor, C. Castro, A.F. Silva
This paper shows the importance of performing probabilistic analyses in open pits, especially for mine planning, which can lead to more efficient ore extraction and meeting the acceptability criteria for safety in mine slopes. Three-dimensional stability analyses were performed to evaluate the future geometry of a large open pit for iron ore extraction in Brazil. The strength parameters of the lithologies were calibrated using ruptures in the pit walls. After determining the factors of safety (FoSs) from the calibrated parameters, probabilistic analyses were performed using the total range of values of each parameter under different field conditions to verify the reliability of the initial analysis. In this sense, it was possible to plot the probability of failure (PoF) and the FoS on the graph of slope height versus slope interramp angle (IRA) for the future pit in each lithology. IRA recommendations are made for two scenarios: (1) the best scenario: dry without ubiquitous joints and (2) the worst scenario: the water table at 10 m depth with ubiquitous joints in the most unfavourable direction. The results show that probabilistic evaluation is an important tool for establishing alert mechanisms in slopes that can be termed stable.
本文表明了在露天矿中进行概率分析的重要性,特别是对矿山规划而言,这可以提高矿石开采的效率,并满足矿山边坡安全的可接受标准。进行了三维稳定性分析,以评估巴西一个用于铁矿石开采的大型露天矿坑的未来几何形状。使用坑壁中的破裂来校准岩性的强度参数。根据校准参数确定安全系数(FoSs)后,使用不同现场条件下每个参数的总值范围进行概率分析,以验证初始分析的可靠性。从这个意义上讲,可以在斜坡高度与斜坡倾角(IRA)的关系图上绘制每个岩性中未来矿坑的失效概率(PoF)和FoS。IRA针对两种情况提出了建议:(1)最佳情况:干燥且无普遍接缝;(2)最坏情况:10m深度的地下水位,且在最不利的方向上有普遍接缝。结果表明,概率评估是建立稳定边坡预警机制的重要工具。
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引用次数: 0
Quality control in tailings resource exploration at Havelock Mine, Eswatini 斯威士兰Havelock矿尾矿资源勘探的质量控制
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-08-22 DOI: 10.17159/2411-9717/1612/2022
S. Gan, L. Birrell, D. Robbertze, B. Zhao, E. van Niekerk, L. Ncubi
Quality assurance and quality control (or QAQC) plays a key role in safeguarding the level of confidence of the data generated during mineral exploration and mine development, and is also part of the reporting code requirements for resource estimation and reporting, as well as mining investment. Implementation of good policies and working protocols in quality management will result in the generation of reliable information, which is critical for decision-making on the future of the mining project. The use of certified reference materials, i.e., standard, blank, and duplicate samples, proves effective and efficient for ensuring the level of data confidence in terms of precision, accuracy, and sample contamination. This is well demonstrated by the practice of QC in the exploration programme for the chrysotile tailings storage facilities of Havelock Mine, using 1254 samples from 53 drill-holes. Different statistical tools were applied to analyse the assay results from these samples. The outcome substantiates that the QC practice established during the Havelock exploration project is aligned to best practice guidelines in the industry. The resource delineated indicates that the tailings material at Havelock could potentially become a significant source of supply to the global magnesium market.
质量保证和质量控制(或QAQC)在保障矿产勘探和矿山开发过程中产生的数据的可信度方面起着关键作用,也是资源估计和报告以及采矿投资报告代码要求的一部分。在质量管理方面执行良好的政策和工作规程将产生可靠的信息,这对今后采矿项目的决策是至关重要的。使用经过认证的参考物质,即标准样品、空白样品和重复样品,证明在确保数据在精密度、准确性和样品污染方面的可信度方面是有效和高效的。在Havelock矿温石棉尾矿库设施的勘探方案中,使用了53个钻孔的1254个样品,QC的实践很好地证明了这一点。应用不同的统计工具对这些样品的测定结果进行分析。结果表明,在Havelock勘探项目中建立的质量控制实践符合行业最佳实践指南。所描述的资源表明,Havelock的尾矿材料可能成为全球镁市场的重要供应来源。
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引用次数: 1
Modelling and analysis of a hydraulic support prop under impact load 液压支柱在冲击载荷作用下的建模与分析
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-08-22 DOI: 10.17159/2411-9717/1574/2022
G. Zhai, X. Yang
The prop is the most important part to ensure the proper functioning of hydraulic support. When the hydraulic support is impacted by the roof, the prop is prone to extrusion deformation, expansion, and even bursting. In order to study the stress on a doubly-telescopic hydraulic support prop under impact load, an impact simulation was carried out based on the drop weight method. First, the impact model of the hydraulic system of the prop was established in AMESim software and the dynamic response curves of the bottom and middle cylinder of the prop obtained. Then, according to the conservation of energy, the pressure formulaes in the hydraulic cylinder of the prop under impact load were derived and verified by the AMESim simulation results, and the maximum pressure on the inner surface of the hydraulic cylinder of the prop obtained. Lastly, the transient dynamic simulation of a hydraulic support prop was carried out in ANSYS Workbench software, and cloud diagrams of stress and deformation of the prop obtained using Workbench simulation. The AMESim simulation process describes the change in fluid pressure in the prop, and the pressure formulae can be used to estimate the internal pressure of the prop under impact load. The finite element analysis results show that the stress of the middle hydraulic cylinder is much greater than that on the bottom hydraulic cylinder under impact load, which can provide a reference for prop design.
支柱是确保液压支架正常工作的最重要部件。当液压支架受到顶板冲击时,支柱容易发生挤压变形、膨胀,甚至爆裂。为了研究双伸缩液压支柱在冲击载荷作用下的应力,采用落锤法对其进行了冲击模拟。首先,在AMESim软件中建立了支柱液压系统的冲击模型,得到了支柱下缸和中缸的动态响应曲线。然后,根据能量守恒原理,推导出了冲击载荷作用下支柱液压缸内的压力公式,并通过AMESim仿真结果进行了验证,得到了支柱液压缸内部表面的最大压力。最后,利用ANSYS Workbench软件对某液压支柱进行了瞬态动力学仿真,得到了支柱应力和变形的云图。AMESim模拟过程描述了支柱中流体压力的变化,压力公式可用于估计冲击载荷下支柱的内部压力。有限元分析结果表明,在冲击载荷作用下,中间液压缸的应力远大于底部液压缸,可为支柱设计提供参考。
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引用次数: 0
Effect of titanium content on solidification structure of ferritic stainless steel gas-tungsten and gas-metal arc welds 钛含量对铁素体不锈钢钨极气体保护焊凝固组织的影响
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-08-22 DOI: 10.17159/2411-9717/1944/2022
L. Linda, P. Pistorius
Ferritic stainless steel is utilized to fabricate automotive exhaust systems using a ferritic weld metal. Ductility of the weld metal is higher if its microstructure contains a significant proportion of equiaxed grains. The formation of equiaxed (rather than columnar) grains is favoured by a higher titanium weld metal content. In this study, the Ti content of ferritic stainless steel weld metal was changed by using Ti-free (Type 436) and Ti-containing (441) ferritic stainless steel as base metals. The metal-cored welding consumable contained 0.4% Ti. Gas-tungsten arc welding and gas-metal arc welding processes were compared. The weld metal Ti content ranged from zero to 0.5% Ti, as determined from scanning electron microscopy supplemented by inductively coupled plasma optical emission spectroscopy. Cross-sections of the weld beads were subjected to point counting (to estimate the fraction of equiaxed grains) and image analysis (to estimate the average grain size). Point counting proved to be more reliable. The fraction of equiaxed grains was sensitive to the Ti content, but not to the welding process. Below 0.4% Ti, the fraction of equiaxed grains gradually increased with an increase in the weld metal Ti content; above 0.4% Ti, the fraction of equiaxed grains rapidly increased with increasing Ti content. The transition in behaviour at 0.4% Ti corresponded to a Ti content at which Ti-rich precipitates became stable at the estimated liquidus temperature of the weld metal.
铁素体不锈钢用于使用铁素体焊接金属制造汽车排气系统。如果焊缝金属的微观结构中含有相当大比例的等轴晶粒,则其延展性较高。钛焊接金属含量较高,有利于形成等轴(而非柱状)晶粒。在本研究中,使用无Ti(436型)和含Ti(441)铁素体不锈钢作为母材,改变了铁素体奥氏体不锈钢焊缝金属的Ti含量。采用含钛0.4%的金属芯焊丝,对钨极气体保护焊和金属极气体保护焊接工艺进行了比较。焊缝金属Ti含量范围为0至0.5%Ti,通过扫描电子显微镜补充电感耦合等离子体光学发射光谱测定。对焊道的横截面进行点计数(以估计等轴晶粒的分数)和图像分析(以估计平均晶粒尺寸)。点数被证明更可靠。等轴晶粒的分数对Ti含量敏感,但对焊接工艺不敏感。在0.4%Ti以下,等轴晶粒的分数随着焊缝金属Ti含量的增加而逐渐增加;当Ti含量超过0.4%时,等轴晶粒的分数随Ti含量的增加而迅速增加。在0.4%Ti下的行为转变对应于富Ti沉淀物在焊接金属的估计液相线温度下变得稳定的Ti含量。
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引用次数: 0
Effect of electrode flux composition on impact toughness of austenitic stainless-steel weld metal 焊条焊剂成分对奥氏体不锈钢焊缝金属冲击韧性的影响
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-08-22 DOI: 10.17159/2411-9717/1879/2022
G. Lubbe, P. Pistorius, D. Konadu
The aim of this investigation was to determine whether the composition of a shielded-metal arc-welding electrode coating affected the low-temperature impact toughness of austenitic stainless-steel weld metal. It is generally accepted that increases in the 5-ferrite and nitrogen contents result in a decrease in toughness at low temperatures. Weld metal from electrodes with a basic coating also generally exhibit better toughness than those from rutile (acidic) electrodes. An increase in basicity was expected to decrease the number and size of inclusions, which in turn provides a tougher weld metal. Three commonly available potassium-rutile E308L electrodes were used, complying with the E308L-16 and E308L-17 specifications. Analysis of the electrode coatings showed very similar chemistry and basicity. Significant differences in the inclusion contents of the weld metals were observed: the E308L-17 weld metal had a lower inclusion content (1.4% by volume) than the E308L-16 weld metal (3.7%). The former had higher impact toughness at all temperatures, despite a slightly higher nitrogen content. Regression analysis confirmed that the inclusion content had a significant effect on the impact toughness at all temperatures.
本研究的目的是确定屏蔽金属电弧焊电极涂层的成分是否影响奥氏体不锈钢焊缝金属的低温冲击韧性。人们普遍认为,5-铁酸盐和氮含量的增加会导致低温下韧性的降低。来自具有碱性涂层的电极的焊接金属通常也表现出比来自金红石(酸性)电极的那些更好的韧性。碱度的增加预计会减少夹杂物的数量和尺寸,从而提供更坚硬的焊接金属。使用三种常用的金红石型钾E308L电极,符合E308L-16和E308L-17规范。电极涂层的分析显示出非常相似的化学性质和碱度。观察到焊缝金属夹杂物含量的显著差异:E308L-17焊缝金属的夹杂物含量(按体积计1.4%)低于E308L-16焊缝金属(3.7%)。尽管氮含量略高,但前者在所有温度下都具有更高的冲击韧性。回归分析证实,夹杂物含量对所有温度下的冲击韧性都有显著影响。
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引用次数: 0
A review of remote-sensing unmanned aerial vehicles in the mining industry 遥感无人机在矿业中的应用综述
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-08-22 DOI: 10.17159/2411-9717/1602/2022
M. Loots, S. Grobbelaar, E. Van der Lingen
The increased adoption of unmanned aerial vehicles (UAVs) may improve the productivity and cost-effectiveness of remote sensing in the mining industry. This review's objective is to enable stakeholders to identify possible application adoption, improvement, and innovation opportunities. The review merges a building block strategy and practical screening criteria to identify possible avenues of research to answer the review questions. After the screening process, 72 documents were included in the review. Papers were classified into four categories: exploration, development, exploitation, and reclamation. Fifteen applications were identified, the majority of which were in the exploration phase. The most often researched applications were topographic surveys, reclamation monitoring, and slope management. From the two UAV types identified, multi-rotor vehicles were the most favoured for all applications. From the eight remote sensing techniques identified, photogrammetry was the one most often used. Other techniques were limited because of complexity, cost, or the incompatibility of sensors and UAVs. The review was limited to published papers in academic journals. Future studies could aim to include empirical data on the latest UAV applications used in the mining industry.
无人机的日益普及可能会提高采矿业遥感的生产力和成本效益。该审查的目的是使利益相关者能够确定可能的应用程序采用、改进和创新机会。该综述结合了构建块策略和实用的筛选标准,以确定回答综述问题的可能研究途径。在筛选过程之后,72份文件被纳入审查。论文分为四类:勘探、开发、开发和开垦。已确定了15项申请,其中大部分处于勘探阶段。最常被研究的应用是地形测量、填海监测和边坡管理。从确定的两种无人机类型来看,多旋翼飞行器最适合所有应用。在确定的八种遥感技术中,摄影测量是最常用的一种。由于传感器和无人机的复杂性、成本或不兼容性,其他技术受到限制。该评论仅限于在学术期刊上发表的论文。未来的研究可能旨在包括采矿业使用的最新无人机应用的经验数据。
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引用次数: 1
A limit equilibrium approach to the use of stability bunds in the design of HDPE-lined tailings storage facilities 稳定带在高密度聚乙烯衬砌尾矿贮存设施设计中的极限平衡方法
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-08-03 DOI: 10.17159/2411-9717/1787/2022
J. Visagie, T. Bezuidenhout
In recent years the requirements for a barrier system between the waste body of tailings storage facilities (TSFs) and the natural ground (NG) has necessitated the use of HDPE-lined TSFs in South Africa and other countries. The addition of an HDPE liner creates an interface between, inter alia, the tailings and surrounding soils on the footprint of the TSF. It is known that low-strength materials beneath slopes can cause slope instability. One method which can theoretically mitigate this instability of a lined TSF is the addition of stability bunds along the footprint of the TSF. Altering the profile of the footprint to include slope changes which oppose the direction of the failure creates passive slices in a limit equilibrium analysis. The passive slices actively oppose the movement of active slices, resisting the mobilization of tailings, thus greater active slice forces are required to develop a failure surface running along the liner interface. Two scenarios are presented and compared. The first scenario retains the ground profile unaltered and the second scenario includes stability bunds along the ground profile. An in-depth assessment is made of the interslice forces and the interface shear stresses for each scenario. The theoretical background is discussed in greater detail to determine the mechanisms of reinforcement provided by the bunds.
近年来,由于需要在尾矿储存设施的废料体与自然地面之间建立屏障系统,南非和其他国家必须使用高密度聚乙烯衬里的尾矿储存设施。添加HDPE衬垫在TSF足迹上的尾矿和周围土壤之间创建了一个界面。众所周知,边坡下的低强度材料会引起边坡失稳。理论上可以减轻这种不稳定性的一种方法是沿着TSF的足迹增加稳定带。在极限平衡分析中,改变足迹的轮廓以包括与破坏方向相反的斜率变化,从而产生被动切片。被动片主动对抗主动片的运动,抵制尾矿的动员,因此需要较大的主动片力来形成沿衬板界面运行的破坏面。提出并比较了两种情况。第一种方案保持地面剖面不变,第二种方案包括沿地面剖面的稳定带。对每一种情况下的夹层力和界面剪应力进行了深入的评估。更详细地讨论了理论背景,以确定由带提供的强化机制。
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引用次数: 1
Defining optimal drill-hole spacing: A novel integrated analysis from exploration to ore control 确定最佳钻孔间距:从勘探到控矿的一种新的综合分析
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-08-03 DOI: 10.17159/2411-9717/2024/2022
B.C. Afonseca, V. Miguel-Silva
Drill-hole spacing analysis (DHSA) and optimization are becoming commonplace for uncertainty assessment and management in the mining industry. However, there is no standardized DHSA workflow, and the outputs of certain methodologies are not interchangeable. We group available simulation-based DHSA methods according to their accounted uncertainty into (i) raw uncertainty, assessed by drawing realizations from synthetic data-sets with the drilling spacings to be tested; and (ii) model uncertainty, in which these synthetic data-sets are used to assess the variation between the estimated model and the (unknown) actual value. DHSA workflows available in the literature ignore the differences between both types of uncertainty. Commonly, the DHSA algorithm is chosen without a detailed analysis of its uncertainty output, which may lead to misleading results and suboptimal decisions. While available solutions are based only on assessing raw or model uncertainty, the proposed approach simultaneously analyses both and their relationship for models at different stages of the mine. The integrated analysis results deliver more information to support decision-making than available methods. Principles, practical considerations, and discussions of the advantages of the proposed integrated analysis are presented. The approach is applied to a real gold deposit to illustrate its use.
钻孔间距分析(DHSA)和优化在采矿业的不确定性评估和管理中越来越普遍。然而,没有标准化的DHSA工作流程,某些方法的输出是不可互换的。我们根据可用的基于模拟的DHSA方法的不确定性将其分为(i)原始不确定性,通过从具有待测试钻孔间距的合成数据集中提取实现来评估;以及(ii)模型不确定性,其中这些合成数据集用于评估估计模型和(未知)实际值之间的变化。文献中可用的DHSA工作流程忽略了两种类型的不确定性之间的差异。通常,选择DHSA算法时没有对其不确定性输出进行详细分析,这可能导致误导性结果和次优决策。虽然可用的解决方案仅基于评估原始或模型的不确定性,但所提出的方法同时分析了矿山不同阶段模型的不确定度及其关系。综合分析结果提供了比现有方法更多的信息来支持决策。介绍了所提出的综合分析的原则、实际考虑和优点讨论。将该方法应用于一个真实的金矿床,以说明其用途。
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引用次数: 0
Practical steps to Global Industry Standard on Tailings Management (GISTM) compliance for operational tailings storage facilities in South Africa 南非运营尾矿储存设施符合全球尾矿管理行业标准(GISTM)的实际步骤
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-08-03 DOI: 10.17159/2411-9717/1887/2022
S. Dladla, S. Ramsamy
The majority of the tailings dam operations in South Africa will be required to comply with the new Global Industry Standard on Tailings Management (GISTM) within the next one to three years, depending on the dam classification and the requirements of the respective investors and insurers. With up to 72 auditable requirements, the implementation of the Standard needs careful planning and prioritization. This paper focuses on the practical steps to GISTM compliance for tailings facilities in operation in South Africa. The discussions are based on current practices, South African regulations, and industry standards requirements. The possible changes in dam classifications and the associated requirements are presented.
南非的大多数尾矿坝运营将被要求在未来一到三年内遵守新的全球尾矿管理行业标准(GISTM),这取决于大坝分类以及各自投资者和保险公司的要求。由于多达72项可审核的要求,本标准的实施需要仔细规划和确定优先顺序。本文重点介绍了在南非运营的尾矿设施遵守GISTM的实际步骤。讨论基于当前实践、南非法规和行业标准要求。介绍了大坝分类的可能变化和相关要求。
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引用次数: 0
GISTM: Who are the responsible individuals? gstm:谁是责任人?
IF 0.9 4区 材料科学 Q3 Materials Science Pub Date : 2022-08-03 DOI: 10.17159/2411-9717/1918/2022
C. MacRobert, J. Wates, A. Coetzee, G. Howell
The Global Industry Standard on Tailings Management (GISTM) requires mining companies to make four key appointments as part of their tailings management structure. These four positions are an Accountable Executive with policymaking responsibilities, a Responsible Tailings Facility Engineer with operational responsibility, an Engineer of Record to ensure facilities are designed, operated, and closed safely, and an Independent Tailings Review Board to assess safety drivers regularly. Little guidance on the traits of these individuals is available in a South African context. Consequently, the tailings community of practice was surveyed to develop a table of ideal competencies and establish the flexibility in meeting these traits.
全球尾矿管理行业标准(gism)要求矿业公司在其尾矿管理结构中做出四项关键任命。这四个职位分别是:负责制定政策的主管、负责运营的尾矿设施工程师、负责确保设施安全设计、运营和关闭的记录工程师,以及负责定期评估安全驱动因素的独立尾矿审查委员会。在南非的背景下,关于这些人的特征的指导很少。因此,对尾矿实践社区进行了调查,以制定理想胜任力表,并建立满足这些特征的灵活性。
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引用次数: 0
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Journal of The South African Institute of Mining and Metallurgy
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