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Evaluation of corrosion resistance of powder coatings after various surface chemical pre-treatment 粉末涂层在各种表面化学预处理后的耐腐蚀性评价
Q3 Materials Science Pub Date : 2017-04-01 DOI: 10.1515/kom-2017-0008
D. Draganovská, J. Brezinová
Abstract The surface treatment by a powder coating is one of the progressive technologies. Such coatings are resistant to corrosion and mechanical wearing. The quality of surface protection is affected primarily by a layer pre-treatment, the type of surface tretment, the system selection and the method and quality of application. Taking into account all the surface pre-tretment methods, the chemical pre-modification is a leading method. One of the methods is pre-treatment using a conversion coating which was developed on the nanotechnology basis - BONDRITE NT. That non-phosphate chemical pre-treatment is utilized at a surrounding temperature. It creates nano-ceramic protective layer on steel, zinc and aluminium surfaces, and as the result the coating has a significant adhesion. In the paper, the possibilities for the improvement of corrosion resistance of powder coatings using the subject conversion coating are presented at the current pasivation of respective surface.
摘要粉末涂层表面处理是一种进步的技术。这种涂层耐腐蚀和机械磨损。表面保护的质量主要受层预处理、表面处理类型、系统选择以及应用方法和质量的影响。考虑到所有的表面预处理方法,化学预改性是一种领先的方法。其中一种方法是使用基于纳米技术开发的转化涂层BONDRITE NT进行预处理。这种非磷酸盐化学预处理是在周围温度下进行的。它在钢、锌和铝表面形成了纳米陶瓷保护层,因此涂层具有显著的附着力。本文介绍了在各个表面的电流分布下,使用该转化涂层提高粉末涂层耐腐蚀性的可能性。
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引用次数: 0
The impact of produced hydrogen gas and calcium zincate on changes of porous structure of cement paste in the vicinity of hot-dip galvanized steel 产氢和锌酸钙对热镀锌钢板附近水泥浆体孔隙结构变化的影响
Q3 Materials Science Pub Date : 2017-04-01 DOI: 10.1515/kom-2017-0012
P. Pokorný, R. Pernicová, M. Vokáč, I. Sedlářová, M. Kouřil
Abstract The paper summarizes the impact of produced hydrogen and calcium hydroxyzincate (Ca[Zn(OH)3]2·2H2O) on the formation of the porous structure of cement paste in the vicinity of hot-dip galvanized steel. These substances result from cathodic (hydrogen) and anodic (zincates-formed by reaction with hydroxides) corrosion reactions of hot-dip galvanized steel (or pure zinc) in the cement paste. The cement binder pore structure was studied by means of mercury porosimetry and analysis of scanning electron microscopy and confocal microscopy images. The porosity of the cement paste at the galvanized steel / cement interphase increased as a result of galvanized steel corrosion while hydrogen was formed. Such a porous structure was maintained throughout the maturation of cement paste. Kinetics of galvanized steel corrosion related primarily to water transport through the binder. The formation of calcium zincate did not result in transition of galvanized steel from active to passive state corrosion.
摘要本文综述了产氢和羟基锌酸钙(Ca[Zn(OH)3]2·2H2O)对热镀锌钢板附近水泥浆体多孔结构形成的影响。这些物质是由热镀锌钢(或纯锌)在水泥浆中的阴极(氢)和阳极(锌酸盐-与氢氧化物反应形成)腐蚀反应产生的。采用汞孔法、扫描电镜和共聚焦显微镜对水泥粘结剂的孔隙结构进行了研究。氢离子形成时,镀锌钢腐蚀导致水泥浆体在镀锌钢/水泥界面孔隙率增加。这种多孔结构在水泥浆体成熟过程中一直保持着。镀锌钢的腐蚀动力学主要与水通过粘结剂的输送有关。锌酸钙的形成没有导致镀锌钢由主动腐蚀向被动腐蚀转变。
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引用次数: 1
The anticorrosion properties of pigments based on molybdates and tungstates surface-modified with conducting polymers 导电聚合物表面改性钼酸盐和钨酸盐颜料的防腐性能
Q3 Materials Science Pub Date : 2017-03-01 DOI: 10.1515/kom-2017-0001
T. Hájková, A. Kalendová
Abstract The objective of this work was to examine the properties of molybdate or tungstate based pigments whose surface has been coated with a conductive polymer, viz. either polyaniline phosphate (PANI) or polypyrrole phosphate (PPY), if used as pigments in organic coating materials. The anticorrosion pigments were prepared by high-temperature solid-state synthesis from the respective oxides, carbonates. The composite pigments (pigment/conductive polymer) were dispersed in a solvent-type epoxy-ester resin binder to obtain a series of paints whose anticorrosion properties were assessed by means of corrosion tests in accelerated corrosion test and by the linear polarisation method. Focus was on the anticorrosion properties of the paints depending on the pigment surface treatment, initial pigment composition, and pigment volume concentration (PVC) in the paint. The surface-treated pigment particles were expected to have a favourable effect on the anticorrosion and the mechanical properties of epoxy-ester resin based paints.
摘要本研究的目的是研究表面涂覆导电聚合物(聚苯胺磷酸(PANI)或聚吡咯磷酸(PPY))的钼酸盐或钨酸盐基颜料在有机涂层材料中的性能。以各自的氧化物、碳酸盐为原料,采用高温固相合成法制备了防腐颜料。将复合颜料(颜料/导电聚合物)分散在溶剂型环氧酯树脂粘合剂中,得到了一系列涂料,通过加速腐蚀试验和线性极化法对其防腐性能进行了评价。重点研究了涂料的防腐性能,这取决于颜料的表面处理、初始颜料成分和颜料的体积浓度(PVC)。经表面处理的颜料颗粒有望对环氧酯树脂基涂料的防腐性能和力学性能产生良好的影响。
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引用次数: 3
Characterization of Ni-P coating prepared via electroless deposition on AZ31 magnesium alloy AZ31镁合金化学镀Ni-P镀层的表征
Q3 Materials Science Pub Date : 2017-03-01 DOI: 10.1515/kom-2016-0026
M. Buchtík, P. Kosár, J. Wasserbauer, P. Doležal
Abstract This work deals with the characterization of Ni–P coating prepared via electroless deposition on wrought AZ31magnesium alloy. For the application of electroless deposition was proposed and optimized a suitable pretreatment process of magnesium alloy surface followed by Ni–P coating in the nickel bath. The chemical composition of Ni–P based coating was characterized using the scanning electron microscope with chemical composition analysis. Next, physico-chemical properties and mechanical characteristics of Ni–P coating were evaluated. The mechanism of corrosion degradation of the coating and the substrate was also studied in this work.
摘要本文研究了在变形AZ31镁合金上化学沉积Ni–P涂层的性能。针对化学沉积的应用,提出并优化了一种合适的镁合金表面预处理工艺,然后在镍浴中进行Ni–P涂层。利用扫描电子显微镜和化学成分分析对Ni–P基涂层的化学成分进行了表征。其次,对镍磷涂层的物理化学性能和力学性能进行了评价。研究了涂层和基体的腐蚀降解机理。
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引用次数: 2
A self-destroying mechanism generated when functional parameters of paint system layers are improved in a non-suitable manner 当油漆系统层的功能参数以不合适的方式改进时产生的自毁机制
Q3 Materials Science Pub Date : 2017-03-01 DOI: 10.1515/kom-2017-0004
L. Mindos, M. Parakova
Abstract Increasing the functional parameters of coating composition-based protective coatings is a strongly emerging trend. However, there are some limits to the increasing of utility parameters of protective coatings – always where such parameters are opposite to the basic property, which is corrosion protection. The presented study describes a case of a premature failure in the corrosion protection secured by a duplex system that occurred after the paint system had been enriched with an anti-sliding property.
摘要提高涂料成分型防护涂料的功能参数是一个强烈的发展趋势。然而,保护涂层的实用参数的增加存在一些限制——这些参数总是与基本性能相反,即防腐性能。本研究描述了在涂料系统富含抗滑性能后,由双相系统固定的防腐层过早失效的情况。
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引用次数: 0
Determination corrosion rate of welded joints realised by MAG technology MAG技术实现焊接接头腐蚀速率的测定
Q3 Materials Science Pub Date : 2017-03-01 DOI: 10.1515/kom-2017-0002
A. Guzanová, J. Brezinová, J. Viňáš, J. Koncz
Abstract The paper deals with evaluation the corrosion characteristics of welded joints in two corrosion environments – SARS and 0.1 M NaCl solution. Welds were made by MAG technology using three protective gas mixtures - Ferroline He20C8, Ferroline C18 and Ferroline C6X1. There were realised chemical analysis of the base material and weld metal of all welded joints, Vickers hardness test of the base material, heat affected zones and weld metals, metallographic analysis of all areas of welds and measurement of base and weld metal corrosion rate in two corrosion environments. Hardness increases from the base material through the HAZ to the weld metal. The maximum difference between the hardness of the weld metal and the base material is 36 HV 0.1 - realised welds do not show a notch effect. The corrosion rate of the materials in SARS solution was higher than in the NaCl solution. The corrosion rate in weld metals of all welded joints was lower than the corrosion rate of the base material. The lowest corrosion rate in both corrosive environments showed a weld metal made using shielding gas Ferroline C18.
摘要本文对焊接接头在SARS和0.1M NaCl溶液两种腐蚀环境中的腐蚀特性进行了评价。焊接采用MAG技术,使用三种保护气体混合物——Ferroline He20C8、Ferroline C18和Ferroline C6X1。对所有焊接接头的母材和焊缝金属进行了化学分析,母材、热影响区和焊缝金属的维氏硬度测试,对焊缝所有区域进行了金相分析,并测量了两种腐蚀环境中母材和焊接金属的腐蚀率。硬度从基材通过HAZ到焊接金属增加。焊缝金属和母材硬度之间的最大差值为36 HV 0.1——实现的焊缝未显示缺口效应。材料在SARS溶液中的腐蚀速率高于在NaCl溶液中的侵蚀速率。所有焊接接头的焊缝金属腐蚀速率均低于母材的腐蚀速率。在两种腐蚀环境中腐蚀率最低的是使用保护气体Ferroline C18制成的焊接金属。
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引用次数: 3
Evaluation of protective properties of acrylate varnishes used for conservation of historical metal artefacts 历史金属文物保护用丙烯酸酯清漆的防护性能评价
Q3 Materials Science Pub Date : 2017-03-01 DOI: 10.1515/kom-2017-0003
J. Švadlena, J. Stoulil
Abstract Acrylate varnishes are due to their suitable properties frequently used in restoration and preservation on variety of historical objects and materials. Common practice of their application involves using as an adhesive agents, consolidants and protective coatings. The purpose of protective coatings especially on metal artefacts is to reduce access of pollutants to the surface of the artefact. In this paper, coatings prepared from two acrylate polymers Paraloid B72 and Paraloid B48N are compared in terms of permeability for water and level of protective properties against air pollutants. For this purpose, electrochemical impedance spectroscopy and resistometric method were chosen for analysis of the coatings. Obtained results show lower permeability for water in case of Paraloid B72. However, same coating provided lower protection against air pollutants than Paraloid B48N coating.
摘要丙烯酸酯清漆由于其优良的性能,被广泛应用于各种历史文物的修复和保护中。它们的常用应用包括用作粘合剂、固结剂和保护涂层。保护涂层的目的,特别是在金属工件上,是为了减少污染物进入工件表面。本文比较了两种丙烯酸酯类聚合物Paraloid B72和Paraloid B48N制备的涂料的透水性和对空气污染物的防护性能。为此,采用电化学阻抗谱法和电阻法对涂层进行了分析。得到的结果表明,B72类准体对水的渗透率较低。然而,同样的涂层对空气污染物的防护能力低于Paraloid B48N涂层。
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引用次数: 10
Materials for use in calcium looping technology for CCS – corrosion processes in high-temperature CO2 用于CCS -高温CO2腐蚀过程中钙环技术的材料
Q3 Materials Science Pub Date : 2017-01-26 DOI: 10.1515/kom-2017-0017
J. Poláčková, J. Petrů, M. Janák, J. Berka, A. Krausová
Abstract Carbon Capture and Storage (CCS) technologies are a perspective solution to reduce the amount of CO2 emissions. One of promising methods is Ca-looping, which is based on carbonation and calcination reactions. During both of these processes, especially calcination, high temperatures (650-950°C) are required. This means high demands on the corrosion resistance of equipment materials. Therefore, we carried out a study to suggest materials with suitable properties for calciner construction, which have to be particularly heat resistant: stainless steels (AISI 304, AISI 316L and AISI 316Ti) and nickel alloys (Inconel 713, Inconel 738, Incoloy 800H). A special device simulating calciner environment was built for this purpose. Chosen materials were tested in temperature 900°C, atmospheric pressure and gaseous environment with composition that can be possible in a calciner. The surfaces of materials were evaluated to determine composition and properties of formed oxide layers. High temperature oxidation was observed on all tested materials and oxide exfoliation occurred on some of tested materials (304, 316L).
碳捕集与封存(CCS)技术是减少二氧化碳排放量的一种有前景的解决方案。其中一种很有前途的方法是基于碳化和煅烧反应的钙环法。在这两种过程中,特别是煅烧,都需要高温(650-950°C)。这就对设备材料的耐腐蚀性提出了很高的要求。因此,我们进行了一项研究,提出了适合建造煅烧炉的材料,这些材料必须特别耐热:不锈钢(AISI 304, AISI 316L和AISI 316Ti)和镍合金(Inconel 713, Inconel 738, incoly 800H)。为此,建立了一套模拟煅烧环境的专用装置。所选材料在900°C的温度,大气压和气体环境中进行测试,这些环境中的成分可以在煅烧炉中进行测试。对材料表面进行了评价,以确定形成的氧化层的组成和性能。在所有测试材料上都观察到高温氧化,并且在一些测试材料(304,316l)上发生了氧化剥落。
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引用次数: 1
Effect of hammer peening with tungsten coating on fatigue properties of carbon steel under rotating bending 钨涂层锤击对碳钢旋转弯曲疲劳性能的影响
Q3 Materials Science Pub Date : 2017-01-26 DOI: 10.1515/kom-2017-0018
S. Kanchidurai
Abstract In the present study, we investigated the influence of hammer peening (HP) with tungsten carbide surface coating (WCSC) on high cycle bending fatigue performance of the carbon steel (CS) manufactured as specified in Bureau of Indian Standards BIS 2062 steel. Totally there are twenty-four numbers of specimens cast and tested to investigate fatigue performance. Constantly high cycle bending fatigue load (HBFL) were applied for all specimen, different range of bending stress applied to the specimen and the stress ratio maintained as R = 1. Investigation results show there is up to 40 percent of the fatigue life improvement possible by the surface treatments to the CS material. From the research to date the corrosion and pitting corrosion can be treated by modifying the surface layer of the metal by treating different peening methods and coating.
摘要在本研究中,我们研究了带有碳化钨表面涂层(WCSC)的锤击(HP)对按照印度标准局BIS 2062钢的规定制造的碳钢(CS)的高周弯曲疲劳性能的影响。总共有24个试样进行了铸造和测试,以研究疲劳性能。对所有试样施加恒定的高周弯曲疲劳载荷(HBFL),对试样施加不同范围的弯曲应力,应力比保持为R=1。研究结果表明,通过对CS材料进行表面处理,可以提高高达40%的疲劳寿命。从目前的研究来看,通过处理不同的喷丸方法和涂层,可以通过对金属表面层进行改性来处理腐蚀和点蚀。
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引用次数: 0
Corrosion behaviour of steel CSN 422707.9 in concentrated synthetic bentonite pore water CSN 422707.9钢在浓缩合成膨润土孔隙水中的腐蚀行为
Q3 Materials Science Pub Date : 2016-09-01 DOI: 10.1515/kom-2016-0011
D. Novikova, M. Kouřil, Š. Msallamová, J. Stoulil, N. Strnadová
Abstract Concentrating of pore bentonite water as a result of water evaporation at the hot container surface is expected when the bentonite cover of the permanent nuclear waste container is being gradually saturated. The study assesses the influence of an extent of the pore water enrichment by chloride and sulphate ions up to a multiple of a hundred of their equilibrium concentration. An increase of concentration of these ions does not imply an increase of the electrolyte aggressivity automatically. A minimum of corrosion resistance was observed at triplicate concentration at all temperatures, 40, 70 and 90°C. Even more significant impact on corrosion behaviour was recognized for composition of anoxic atmosphere above the electrolyte. Contrary to nitrogen, the mixture of nitrogen and carbon dioxide remarkably elevates the electrolyte’s corrosion aggressivity.
摘要当永久核废料容器的膨润土盖层逐渐饱和时,由于热容器表面的水分蒸发,孔隙膨润土水会发生浓缩。该研究评估了氯离子和硫酸盐离子对孔隙水富集程度的影响,其富集程度可达其平衡浓度的100倍。这些离子浓度的增加并不意味着电解质侵蚀性的自动增加。在40,70和90°C的所有温度下,在三倍浓度下观察到最低的耐腐蚀性。电解质上方缺氧气氛的组成对腐蚀行为的影响更为显著。与氮气相反,氮气和二氧化碳的混合物显著地提高了电解质的腐蚀性。
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引用次数: 2
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Koroze a ochrana materialu
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