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Testing of pilot 2 m3 exposure chamber for formation of brochantite based patina on copper and copper alloys – objects of practical dimensions 在铜和铜合金上形成铜辉石基铜绿的试验2立方米暴露室的试验。实用尺寸的物体
Q3 Materials Science Pub Date : 2020-10-01 DOI: 10.2478/kom-2020-0014
R. Bureš, P. Rak, J. Stoulil
Abstract Formation of natural patina on copper and copper alloys objects takes tens of years. There are solutions for patination, which are used in restorers’ practice. However, these artificial patinas are usually based on nitrates, carbonates or chlorides. Patina based on brochantite is the most stable phase under atmospheric conditions. This type of patina was successfully formed in laboratory in a small exposure chamber with higher content of SO2. This work is next step of the experiment to make this method become more practicable. It started with construction 2 m3 exposure chamber and simulation of ideal conditions for patination process. The length of drying phase, homogeneity of conditions, pH of feeding water, colour of patina, placement of samples and final appearance were observed. The chamber construction allows to achieve ideal pH value of feeding water, samples surface became dry during the ventilation and temperature during condensation was stable at 40 °C. These conditions are ideal for patination process.
摘要铜和铜合金物体上自然铜绿的形成需要几十年的时间。修复师的实践中使用了一些解决铜绿问题的方法。然而,这些人造铜绿通常是基于硝酸盐、碳酸盐或氯化物。在大气条件下,以粗玄岩为基础的Patina是最稳定的相。这种类型的铜绿是在实验室中一个SO2含量较高的小暴露室中成功形成的。这项工作是实验的下一步,使这种方法变得更加实用。它首先建造了2立方米的暴露室,并模拟了铜绿过程的理想条件。观察干燥阶段的长度、条件的均匀性、进水的pH值、铜绿的颜色、样品的放置和最终外观。试验室结构可实现理想的进水pH值,通风过程中样品表面变干,冷凝过程中温度稳定在40°C。这些条件是进行包浆处理的理想条件。
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引用次数: 1
Corrosion characteristics of sintered heterogeneous materials composed of iron and iron oxides 由铁和氧化铁组成的烧结非均相材料的腐蚀特性
Q3 Materials Science Pub Date : 2020-10-01 DOI: 10.2478/kom-2020-0011
M. Kupková, M. Kupka, R. Oriňaková, R. Gorejová
Abstract In a coronary angioplasty or orthopaedic surgery, metallic implants are often used to provide mechanical support to the healing tissues. In some situations, this support is really needed only temporarily. After tissue recovery, the implant no longer provides any benefits and can trigger adverse reactions. An optimal solution might be the short-term implants which are able to decompose in situ and can be readily excreted from the body. Iron-based materials are promising candidates for application in biodegradable devices. For the successful application, the ability to control the material’s corrosion rate is important. In this contribution, the corrosion of iron-iron oxide composites is investigated. In order to obtain such materials, iron-oxide granules were incompletely reduced, compacted and sintered. Materials consisting of a pure iron and iron oxides were obtained. Specimens from as-sintered materials and materials reduced once again after sintering were prepared. Potentiodynamic polarization testing in Hanks’ solution indicated that specimens underwent a galvanic corrosion, where the release of ferrous ions from iron surfaces represents the anodic reaction and the oxygen reduction on surfaces of both iron and iron oxides represents the cathodic reaction. Changes in the content of oxides resulted in anticipated shifts in corrosion potential and apparent corrosion current density.
摘要在冠状动脉成形术或骨科手术中,金属植入物常用于为愈合组织提供机械支持。在某些情况下,这种支持实际上只是暂时需要的。组织恢复后,植入物不再提供任何好处,并可能引发不良反应。一个最佳的解决方案可能是短期植入物,它能够就地分解,并且可以很容易地从体内排出。铁基材料在生物可降解器件中具有广阔的应用前景。为了成功应用,控制材料腐蚀速率的能力是很重要的。在这篇文章中,研究了铁-铁氧化物复合材料的腐蚀。为了获得这种材料,对氧化铁颗粒进行了不完全还原、压实和烧结。得到了由纯铁和氧化铁组成的材料。制备了未烧结材料和烧结后再还原材料的试样。Hanks溶液的动电位极化测试表明,试样发生了电偶腐蚀,其中铁离子从铁表面释放为阳极反应,铁和氧化铁表面的氧还原为阴极反应。氧化物含量的变化导致腐蚀电位和表观腐蚀电流密度的预期变化。
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引用次数: 0
Use of ultrasound for cleaning of components of historical vehicles in Technical Museum in Brno 在布尔诺技术博物馆使用超声波清洗历史车辆部件
Q3 Materials Science Pub Date : 2020-10-01 DOI: 10.2478/kom-2020-0012
K. Rapouch, M. Mrázek
Abstract In the collections of Technical Museum in Brno, large number of historical vehicles is placed. During the operation, parts of their motors are being fouled. Frequently, they become even immobile (e. g. due to a fouled fuel system). In this case, the method using ultrasound with a suitable concentrate appears as the most suitable. In fact, ultrasound works also in inaccessible places with large efficiency. Not only the chosen solution influences the cleaning efficiency, but also parameters as time, bath temperature and ultrasound frequency. The cleaning process was evaluated according to the volume of removed dirt and by observing wettability change using the measuring of contact angle of a water drop. The ultrasound shock waves influence the surface to a certain extent also mechanically. That is why, the ultrasound effect on defects in the structure was observed. The aggressivity of cleaning concentrates was evaluated on the ground of determination of dissolved metals in the baths by ET AAS method.
摘要在布尔诺技术博物馆的藏品中,放置了大量的历史车辆。在运行过程中,他们的电机部件被污染了。通常情况下,它们甚至会变得不动(例如,由于燃油系统污染)。在这种情况下,使用具有合适浓缩物的超声波的方法似乎是最合适的。事实上,超声波在人迹罕至的地方也能高效工作。所选择的溶液不仅影响清洗效率,还影响时间、浴温度和超声波频率等参数。根据去除的污垢的体积并通过测量水滴的接触角观察润湿性变化来评估清洁过程。超声波冲击波也在一定程度上机械地影响表面。这就是为什么观察到超声波对结构中缺陷的影响。在ET原子吸收光谱法测定镀液中溶解金属的基础上,对清洗液的侵蚀性进行了评价。
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引用次数: 0
Corrosion-fatigue failure of tractor trailers metal materials in aggressive environments 拖拉机挂车金属材料在侵蚀环境中的腐蚀疲劳失效
Q3 Materials Science Pub Date : 2020-06-01 DOI: 10.2478/kom-2020-0007
P. Popovych, L. Poberezhny, O. Shevchuk, I. Murovanyi, L. Poberezhna, A. Hrytsanchuk, Y. Koval
Abstract The processes of corrosion-fatigue failure of materials in contact with mineral fertilizers are insufficiently studied. As a result of joint influence of atmospheric corrosion and mechanical loads, about 70 to 80 % of machine parts get out of order, 20 to 25 % of which are failures caused by operating overload due to the strength loss because of atmospheric corrosion. A large part of metal structures of agricultural vehicles used to transport mineral fertilizers is under the direct influence of aggressive environments and dynamic loads that occur during the motion by field roads. Saturated solutions of the most aggressive working environments used in agricultural production, in particular ammonium sulphate and nitrophosphate are investigated to reduce fatigue resistance of ordinary steels groups – St3 and St5 and quality steels – 10 Steel, 15 Steel, 20 Steel, 25 Steel when loaded at all levels. The fatigue endurance limit decreases in comparison with air up to 2.02 times in a solution of ammonium sulphate, and to 2.32 times in a solution of nitrophosphate. In organic fertilizer environments, compared to distilled water, the conditional fatigue endurance limit increased to 9 %. The properties of the given materials as an inhibitor of corrosion-fatigue failure were discovered and proved.
摘要对矿物肥料接触材料的腐蚀疲劳失效过程研究不足。由于大气腐蚀和机械载荷的共同影响,大约70%至80%的机器零件出现故障,其中20%至25%是由于大气腐蚀导致的强度损失而导致的操作过载引起的故障。用于运输矿物肥料的农用车辆的金属结构的很大一部分受到侵蚀性环境和田间道路运动过程中发生的动态载荷的直接影响。研究了农业生产中使用的最具侵蚀性的工作环境的饱和溶液,特别是硫酸铵和硝基磷酸铵,以降低普通钢组(St3和St5)和优质钢(10钢、15钢、20钢和25钢)在各级荷载下的抗疲劳性。与空气相比,在硫酸铵溶液中疲劳极限降低了2.02倍,在硝基磷酸盐溶液中降低了2.32倍。在有机肥料环境中,与蒸馏水相比,条件疲劳耐受极限提高到9%。发现并证明了所给材料作为腐蚀疲劳失效抑制剂的性能。
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引用次数: 5
Use of non-destructive eddy current technique to detect simulated corrosion of aircraft structures 利用非破坏性涡流技术检测飞机结构的模拟腐蚀
Q3 Materials Science Pub Date : 2020-06-01 DOI: 10.2478/kom-2020-0008
M. Janovec, J. Čerňan, F. Škultéty
Abstract The article deals with the issue of non-destructive testing of riveted joints. In the article, the authors used a non-destructive eddy current array technique, which was applied to detect simulated corrosion in the field of aircraft riveted joints of aluminum sheets. In aircraft maintenance, the eddy current method is used to control the outer surface of the aircraft skin, especially the areas around the riveted joints. This method makes it possible to detect hidden cracks and corrosion that may occur during aircraft operation. Especially hidden are hidden cracks and corrosion of aircraft structures, which cannot be detected during a visual inspection of the aircraft. The aim of the experimental measurements was to reveal simulated corrosion in the area of riveted joints formed on the experimental sample. Corrosion was simulated by gluing aluminum powder to the surface of the aluminum sheets from which the sample was made. The simulated corrosion in the second and third layers of the riveted sample was reliably detected. The settings, the method of control and the results of measurements are given in the article in the experimental part and the results of measurements. Measurements were performed using a defectoscope with an ECA measurement module, with appropriate measuring probes suitable for this type of inspection.
本文论述了铆接接头的无损检测问题。在本文中,作者使用了一种无损涡流阵列技术,该技术被应用于飞机铝板铆接接头领域的模拟腐蚀检测。在飞机维修中,涡流法用于控制飞机蒙皮的外表面,特别是铆接接头周围的区域。这种方法可以检测飞机运行过程中可能出现的隐藏裂纹和腐蚀。特别隐蔽的是飞机结构的隐藏裂缝和腐蚀,在对飞机进行目视检查时无法检测到。实验测量的目的是揭示在实验样品上形成的铆接接头区域的模拟腐蚀。通过将铝粉粘合到制备样品的铝板表面来模拟腐蚀。铆接样品的第二层和第三层中的模拟腐蚀被可靠地检测到。在实验部分和测量结果中,文章给出了设置、控制方法和测量结果。使用带有ECA测量模块的缺陷检测仪以及适用于此类检查的适当测量探头进行测量。
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引用次数: 2
Corrosion inhibition of mild steel using novel pyridine derivative in 1 M hydrochloric acid 新型吡啶衍生物对低碳钢在1m盐酸中的缓蚀作用
Q3 Materials Science Pub Date : 2020-06-01 DOI: 10.2478/kom-2020-0009
A. Al-amiery, L. M. Shaker
Abstract A novel pyridine derivative was synthesized, and its corrosion inhibition effects on mild steel in a 1M hydrochloric acid environment were investigated by gravimetric techniques, The results demonstrated that the inhibitive performance increased with the increasing of inhibitor concentration. At 303, the inhibition efficiency of pyridine derivative 4-hydroxy-3-(pyridin-2-ylaminomethyl)toluene accomplished 96.2% at the inhibitor concentration of 0.005 M. The mechanism of inhibition implicated the forming of a protective layer from inhibitor molecules on the surface of mild steel by a Langmuir adsorption isotherm. The presence of nitrogen and oxygen atoms in the structure of 4-hydroxy-3-(pyridin-2-ylaminomethyl)toluene confirmed by CHN-analysis revealed the adsorption of inhibitor molecules on the surface of mild steel surface.
摘要合成了一种新型吡啶衍生物,并用重量法研究了其在1M盐酸环境中对软钢的缓蚀作用。结果表明,吡啶衍生物的缓蚀性能随着缓蚀剂浓度的增加而提高。在303,吡啶衍生物4-羟基-3-(吡啶-2-基氨基甲基)甲苯在抑制剂浓度为0.005M时的抑制效率达到96.2%。抑制机制涉及通过Langmuir吸附等温线在软钢表面由抑制剂分子形成保护层。通过CHN分析证实,4-羟基-3-(吡啶-2-基氨基甲基)甲苯结构中存在氮和氧原子,揭示了抑制剂分子在软钢表面的吸附。
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引用次数: 20
Chemical resistance of NR/SBR rubber blends for surfaces corrosion protection of metallic tanks in petrochemical industries 石油化工金属储罐表面防腐用NR/SBR共混橡胶的耐化学性
Q3 Materials Science Pub Date : 2020-06-01 DOI: 10.2478/kom-2020-0010
A. Braihi, A. Jawad, A. Kadhum, H. S. Aljibori, A. Al-amiery
Abstract In this work, a series of Natural Rubber (NR)/Styrene Butadiene Rubber (SBR) blends were formulated to protect metallic petrochemical storage tanks from corrosive media. Therefore, these blends tested against a 10% HCl solution for 72 hr at room temperature. Blends series were prepared with different ratios of NR/SBR; 25/75, 30/70, 35/65, 40/60, 45/55, 50/50, and 55/45. Three types of carbon black (N-330, N-660, and N-762) were added individually to the 45/55 blend. Hardness, tensile strength, modulus, and elongation properties were tested before and after immersion in the 10% HCl attack media. All these mechanical properties decreased after immersion action accept hardness property. Up to 45 phr NR content, the hardness increased linearly independent on immersion action, but HCl immersion gives higher hardness values. Tensile strength increased up to 40 phr NR content with and without immersion and the immersion action decreased tensile values. The highest elongation value obtained with 35/65 blend with and without immersion. The 45 phr NR content gives the higher modulus, while the lowest value obtained with the 30 phhr content. For 45/55 blend, the hardness increased as the carbon black particle size decreased and immersion action gives higher hardness values. The tensile strength decreased linearly with the carbon black surface area, while with the medium surface area, the highest modulus and lowest elongation obtained.
摘要:本研究研制了一系列天然橡胶(NR)/丁苯橡胶(SBR)共混物,以保护金属石化储罐免受腐蚀介质的腐蚀。因此,这些混合物在室温下对10% HCl溶液进行72小时的测试。制备了不同配比的NR/SBR共混物系列;25/75、30/70、35/65、40/60、45/55、50/50和55/45。三种类型的炭黑(N-330, N-660和N-762)分别添加到45/55共混物中。在10% HCl攻击介质中浸泡前后测试了硬度、抗拉强度、模量和伸长率性能。浸泡作用后,这些力学性能均有所下降,但仍具有硬度。当NR含量达到45 phr时,硬度随浸渍作用呈线性增加,但HCl浸渍的硬度值较高。当NR含量达到40 phr时,无论浸泡与否,拉伸强度都有所提高,但浸泡作用降低了拉伸值。在35/65共混材料中,有浸渍和无浸渍的伸长率最高。当NR含量为45 phr时,其模量较高,而当NR含量为30 phr时,其模量最低。对于45/55共混物,硬度随炭黑粒径的减小而增加,浸渍作用使硬度值更高。抗拉强度随炭黑比表面积的增加而线性降低,而在中等比表面积下,获得的模量最高,伸长率最低。
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引用次数: 8
The corrosion-resistant Ni-based coatings and their tribological properties 耐腐蚀镍基涂层及其摩擦学性能
Q3 Materials Science Pub Date : 2020-06-01 DOI: 10.2478/kom-2020-0006
E. Zdravecká, J. Tkáčová
Abstract Ni-based coatings can be successfully applied under abrasive and adhesive conditions as a substitute for environmentally harmful chrome coatings. The research has been carried out for thermally flame sprayed Ni-based coatings with remelting (so-called the two-step process) with the different chemical composition of starting powders. The structure of coatings was evaluated by optical and scanning electron microscopy. Both the three-body abrasive wear test, according to ASTM G65-4 (Dry-Sand Rubber Wheel Test) and dry sliding wear test by the Falex tester, were performed. The results show the influence of the effective chemical composition of the metal powders on improving the properties of the coating. The higher hardness of the coatings leads to a lower tendency for the creation of adhesive bonds, and as a result, leads to a lower tendency to scuffing. A similar trend shows the influence of higher coating hardness on the increasing of abrasive wear resistance.
摘要镍基涂层可以在研磨和粘合条件下成功应用,取代对环境有害的铬涂层。对不同化学成分的起始粉末进行了重熔(即所谓的两步工艺)的热火焰喷涂镍基涂层的研究。通过光学显微镜和扫描电子显微镜对涂层的结构进行了评价。根据ASTM G65-4(干砂橡胶轮试验)进行三体磨料磨损试验,并通过Falex试验机进行干滑动磨损试验。结果表明,金属粉末的有效化学成分对涂层性能的改善有一定的影响。涂层的硬度越高,产生粘合的趋势越低,因此,产生胶合的趋势越小。类似的趋势表明,涂层硬度越高,耐磨性越高。
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引用次数: 1
Development of corrosion flaws for the production of realistic test specimens 用于生产真实试样的腐蚀缺陷的开发
Q3 Materials Science Pub Date : 2020-03-01 DOI: 10.2478/kom-2020-0004
J. Hodač, Z. Fulin, P. Mareš, J. Veselá, O. Chocholatý
Abstract To produce realistic test specimens with realistic flaws, it is necessary to develop appropriate procedure for corrosion flaw production. Tested specimens are made from steels commonly used in power plants, such as carbon steels, stainless steels and their dissimilar weldments. In this study, corrosion damage from NaCl water solution and NaCl water mist are compared. Specimens were tested with and without mechanical bending stress. The corrosion processes produced plane, pitting and galvanic corrosion. On dissimilar weldments galvanic corrosion was observed and resulted to the deepest corrosion damage. Deepest corrosion flaws were formed on welded samples. The corrosion rate was also affected by the solution flow in a contact with the specimens, which results in a corrosion-erosive wear. Produced flaws are suitable as natural crack initiators or as realistic corrosion flaws in test specimens.
摘要为了生产出具有真实缺陷的真实试样,有必要制定相应的腐蚀缺陷生产程序。测试样品由发电厂常用的钢制成,例如碳钢,不锈钢及其不同的焊接件。比较了NaCl水溶液和NaCl水雾的腐蚀损伤。试件在有和没有机械弯曲应力的情况下进行了测试。腐蚀过程主要有平面腐蚀、点蚀和电偶腐蚀。在异种焊缝上观察到电偶腐蚀,并造成最深的腐蚀损伤。焊接试样形成最深的腐蚀缺陷。腐蚀速率也受试样接触时溶液流动的影响,从而导致腐蚀-侵蚀磨损。所产生的缺陷适合作为自然裂纹的起爆点或作为试样中真实的腐蚀缺陷。
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引用次数: 0
Monitoring of corrosive environment aggressiveness and development of a sensor for monitoring of the water film in exposure chamber 腐蚀环境侵袭性监测及曝光室水膜监测传感器的研制
Q3 Materials Science Pub Date : 2020-03-01 DOI: 10.2478/kom-2020-0003
R. Bures, P. Rak, J. Stoulil
Abstract Exposure of copper in corrosive environment is possible way, how to obtain artificial patina. Various solutions based on chloride, ammonia or polysulfide are commonly use in this purpose. Furthermore, it appears that the patina is also formed in an environment with an increased concentration of SO2 in the atmosphere. This procedure was tested in a small (30 l) exposure chamber, where the aggressiveness of the environment was monitored and where the effect of alternating the condensation and drying phases was shown to be positive. Based on this experiment, a 2 m3 pilot chamber was designed for which a water film sensor was developed and tested to ensure drying of the object surface. Monitoring of the aggressiveness of the environment showed that the pH and SO2 concentrations in the atmosphere are stable after approximately 5 hours and the ideal input SO2 concentration is 17.7 g m-3 at which the pH stabilizes at 2.7-3. By recording the voltage variation on the sensor, it was possible to monitor the formation and drying of the water film during the cycling of the condensation and drying phases.
摘要铜暴露在腐蚀性环境中是获得人工铜绿的可能途径。基于氯化物、氨或多硫化物的各种溶液通常用于此目的。此外,铜绿似乎也是在大气中SO2浓度增加的环境中形成的。该程序在一个小(30升)暴露室中进行测试,在该暴露室中监测环境的侵蚀性,并显示冷凝和干燥阶段交替的效果是积极的。基于该实验,设计了一个2m3的先导室,为其开发并测试了水膜传感器,以确保物体表面的干燥。对环境侵蚀性的监测表明,大气中的pH和SO2浓度在大约5小时后是稳定的,理想的输入SO2浓度为17.7g m-3,在该浓度下pH稳定在2.7-3。通过在传感器上记录电压变化,可以在冷凝和干燥阶段的循环过程中监测水膜的形成和干燥。
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引用次数: 1
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Koroze a ochrana materialu
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