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Grain Refinement Through Design Modification of ECAP Dies 通过ECAP模具的设计修正来细化晶粒
Pub Date : 2018-02-28 DOI: 10.24247/IJMPERDFEB20185
Pankaj Kumar, J. Harivignesh
The need for super-plasticity and high strength leads to the development of Severe Plastic Deformation (SPD) techniques. The strength of the material is directly dependent upon the grain size of the material. During the simulation of ECAP process, the initial die designed with sharp corner angle reveals metal flash. Metal flash may fail the tip of the billet. To avoid and control the metal flash, the intersecting channels are redesigned with radius of 3mm and reveals smooth flow. ECAP die 900 and 1200 for square billets are made in H11 Steel channels, that are cut into 58×9.2×8.2mm for 900 machined in EDM process, similarly 1200 die with 52×9.2×8.2mm are made, including the Punch are made in same material of 155×9.2×8.2mm, respectively. Aluminum Automobile scrap were selected and melted in the open-hearth furnace, made round rods and square billets as per the die dimensions. Molybdenum di-sulphate, is used as a lubricant. Tensile Test was carried out for the Annelid specimen. Brinell hardness was checked and SEM test was carried out, for finding out the reason for the failure.
对超塑性和高强度的要求导致了剧烈塑性变形(SPD)技术的发展。材料的强度直接取决于材料的晶粒尺寸。在ECAP工艺仿真过程中,采用尖角设计的初始模具显示出金属闪光。金属闪光可能使钢坯尖端失效。为了避免和控制金属闪光,交叉通道被重新设计,半径为3mm,显示出流畅的流动。方坯的ECAP模具900和1200采用H11型钢槽制,900采用电火花加工加工成58×9.2×8.2mm,类似的模具1200采用52×9.2×8.2mm,包括冲床分别采用155×9.2×8.2mm相同的材料。选取汽车铝废料,在平炉中熔化,按模具尺寸制作圆棒和方坯。二硫酸钼用作润滑剂。对环节动物试样进行了拉伸试验。检查了布氏硬度,并进行了扫描电镜测试,找出了失效的原因。
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引用次数: 1
Computational Analysis of Bio-Inspired Corrugated Airfoil with Varying Corrugation Angle 变波纹角仿生波纹翼型的计算分析
Pub Date : 2018-02-16 DOI: 10.2139/ssrn.3124809
Md. Akhtar Khan, C. Padhy, M. Nandish, K. Rita
A computational study is conducted to investigate the aerodynamic performance of a newly designed corrugated airfoil of dragonfly at range of low Reynolds number 15000-38000. This study represents the transient nature of corrugated airfoils at low Reynolds number where flow is assumed to be laminar, unsteady, incompressible and two dimensional. This research comprises of the investigation of the aerodynamic performance of various corrugation configurations at different corrugated angle (i.e., 4°, 8°, 12°) with varying pitch length and peak height along the span wise and chordwise directions. The 12° corrugated angle is incorporated in the new modified design with varying pitch length, corrugated angle and peak height to achieve the higher lift to drag ratio. The simulation is carried out using Ansys CFD as a simulation tool and ICEM CFD as a modeling tool for 2-D corrugated airfoil. The design features of corrugated airfoil used in this research is not used in earlier studies. The simulation includes a sharp interface cartesian grid-based meshing and k-e model for turbulence model. The computational results show that the newly designed corrugated aero foil generates more lift and less drag compared to flat plate and NACA 0015 aero foil and also helps in preventing large scale flow separation.
对新设计的蜻蜓型波纹翼型在低雷诺数15000 ~ 38000范围内的气动性能进行了计算研究。本文研究了低雷诺数条件下波纹翼型的瞬态特性,在此条件下,波纹翼型的流动假定为层流、非定常、不可压缩和二维流动。本研究包括在不同的波纹角(即4°,8°,12°)下,在不同的节距长度和峰高下,沿跨向和弦向研究不同的波纹构型的气动性能。在新的改进设计中加入了12°瓦楞角,改变了螺距长度,瓦楞角和峰高,以实现更高的升阻比。采用Ansys CFD作为仿真工具,ICEM CFD作为建模工具,对二维波纹翼型进行了仿真。在本研究中使用的波纹翼型的设计特点是没有在早期的研究中使用。仿真包括基于锐界面笛卡尔网格的网格划分和湍流模型的k-e模型。计算结果表明,与平板和NACA 0015型气动翼相比,新设计的波纹型气动翼产生的升力更大,阻力更小,有助于防止大规模流动分离。
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引用次数: 5
Friction Stir Welding of Dissimilar Metal: A Review 异种金属搅拌摩擦焊的研究进展
Pub Date : 2018-01-17 DOI: 10.2139/ssrn.3104223
Akshansh Mishra
Friction Stir Welding (FSW) is a solid-state welding process which produces welds due to the compressive force contact of work pieces which are either rotating or moving relative to each other. The heat required to join different specimens is generated by heating due to friction at the interface. Application of Friction Stir Welding in aerospace industries is very broad. Rolls-Royce now uses friction welding processes for its modern Trent aero engines that drive the Airbus A380 and the Boeing 787. In this paper, Friction Stir Welding of various dissimilar metals is reviewed. The microstructure, hardness, and flow characteristics are also reviewed.
搅拌摩擦焊(FSW)是一种固态焊接工艺,由于相对旋转或移动的工件的压缩力接触而产生焊缝。连接不同试样所需的热量是由界面摩擦产生的加热产生的。搅拌摩擦焊在航空航天工业中的应用十分广泛。罗尔斯·罗伊斯目前在其现代Trent航空发动机上使用摩擦焊接工艺,该发动机驱动着空客A380和波音787。本文综述了各种异种金属搅拌摩擦焊的研究进展。综述了其显微组织、硬度和流动特性。
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引用次数: 21
An Overview on Mechanical Characterisation of Metal Foams by Impact and Higher Strain Rate Loadings 冲击和高应变率载荷下金属泡沫的力学特性综述
Pub Date : 2017-12-21 DOI: 10.2139/ssrn.3101620
A. Chaturvedi, V. R. Ikkurthi, S. Chaturvedi, A. Patil
Metal foams are one among the current active research topics the world over. They are increasingly being recognised as of utmost importance as far as low specific weight coupled with higher energy absorption requirement is concerned. They offer viable solutions to engineering problems involving protective structures which could be subject to impact loads during their service life. In recent times, fresh details regarding their behaviour under dynamic loading conditions have been reported by many researchers. In this overview article, an attempt has been made to keep the reader abreast with the latest happenings as regards the impact/High strain rate behavioural characterisation of metal foams while at the same time familiarise him with some of the underlying concepts relevant to this emerging subject.
金属泡沫是当今世界上研究较为活跃的课题之一。就低比重和高能量吸收要求而言,它们越来越被认为是最重要的。它们为涉及保护结构的工程问题提供了可行的解决方案,这些保护结构在其使用寿命期间可能受到冲击载荷的影响。近年来,许多研究人员报道了关于它们在动载荷条件下的行为的新细节。在这篇概述文章中,试图让读者了解有关金属泡沫的冲击/高应变率行为特征的最新动态,同时熟悉与这一新兴主题相关的一些基本概念。
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引用次数: 0
Spalling Characteristics Associated with Shock-Induced Microstructure Based on Molecular Dynamics Simulation of Single-Crystal Aluminum 基于分子动力学模拟的单晶铝冲击诱导微观结构的剥落特征
Pub Date : 1900-01-01 DOI: 10.2139/ssrn.3855731
Dongdong Jiang, Bao Wu, Pei Wang, J. Shao, A. He
This Letter reports an anomalous discontinuous variation in spall strength associated with shock-induced microstructure. It is known that elastic deformation, dislocation and stacking fault, and shock FCC-BCC phase transition will appear in turn with the increase of shock intensity. Our molecular dynamics simulations of single-crystal aluminum reveal that the damage evolution during release process may show an evident dependence on the shock-induced microstructure. The nanovoids nucleate homogeneously in the region of elastic deformation or phase transition, resulting in higher spall strength. However, the nanovoids nucleate heterogeneously in the region of dislocation and stacking fault, which leads to a sudden decrease in spall strength. This anomalous change is accompanied by a higher temperature rise, and we find that both homogeneous and heterogeneous nucleation satisfy the same spall strength-spall temperature relationship.
这封信报告了与冲击引起的微观结构相关的异常不连续的小块强度变化。已知随着冲击强度的增加,弹性变形、位错和层错以及冲击FCC-BCC相变将依次出现。我们对单晶铝的分子动力学模拟表明,在释放过程中损伤的演变可能明显依赖于冲击诱导的微观结构。纳米孔在弹性变形区或相变区成核均匀,具有较高的颗粒强度。然而,纳米空洞在位错和层错区域非均质成核,导致颗粒强度突然降低。这种异常变化伴随着较高的温升,我们发现均匀形核和非均匀形核都满足相同的小块强度-小块温度关系。
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引用次数: 1
Chemical Bonding, Electronic Properties, Mechanical Strength, and Thermal Conductivity of Cement Compounds by First-Principles Study 用第一性原理研究水泥化合物的化学键合、电子特性、机械强度和导热性
Pub Date : 1900-01-01 DOI: 10.2139/ssrn.3854493
Saravana Karthikeyan Sks, Shameen Banu Ib
We present a comparative study between the structural, electronic, elastic, and thermal conductivity of cement compounds (C3S, C2S, C3A, and C4AF) using first-principles calculations. The calculated structural properties are in good agreement with the experimental data. The electronic properties of cement compounds are mainly contributed from the O 2s and Ca 3d orbitals due to the strong ionic character. Herein, C3S and C2S are insulators, with respective band gap energy of 3.34 and 5.217 eV. Moreover, the cement compounds contribute to the strength increment by investigating the independent elastic constants, Debye temperature, and Grüneisen parameter. In the comparison, the highest thermal conductivity of C4AF compound was up to 2.423 W m−1K−1, which is ~11 times higher than that of C2S (0.218 W m−1K−1).
我们采用第一性原理计算对水泥化合物(C3S、C2S、C3A和C4AF)的结构、电子、弹性和导热性进行了比较研究。计算的结构性能与实验数据吻合较好。由于强离子特性,水泥化合物的电子性质主要来自于o2s和Ca三维轨道。其中,C3S和C2S为绝缘子,带隙能量分别为3.34和5.217 eV。此外,通过研究独立弹性常数、德拜温度和颗粒 neisen参数,水泥化合物对强度增加有贡献。对比发现,C4AF化合物的最高导热系数为2.423 W m−1K−1,是C2S (0.218 W m−1K−1)的11倍。
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引用次数: 0
Transition of Working Hardening Behaviors of Severe Plastic Deformation Processed Metals 强塑性变形加工金属加工硬化行为的转变
Pub Date : 1900-01-01 DOI: 10.2139/ssrn.3435685
Peng Wang, Tenghao Yin, S. Qu
Based on our analysis, the grain size effect in the most widely used models such as the Kocks-Mecking-Estrin (KME) model cannot account for the transitional work hardening behaviors of nano-crystalline or ultrafine-crystalline metals processed by severe plastic deformation (SPD). Alternatively, from the perspective of material's initial state, this study provides a consistent interpretation of their work hardening behaviors in terms of the microstructural features and the mechanical properties.
基于我们的分析,在Kocks-Mecking-Estrin (KME)模型等最广泛使用的模型中,晶粒尺寸效应不能解释纳米晶或超细晶金属在剧烈塑性变形(SPD)下的过渡加工硬化行为。或者,从材料初始状态的角度,本研究从微观组织特征和力学性能方面对其加工硬化行为提供了一致的解释。
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引用次数: 0
Study on Anti-Aging Zn-Mg-WC Nanocomposites for Bioresorbable Cardiovascular Stents: Microstructure, Mechanical Properties, Fatigue, and in vitro Corrosion 抗老化锌-镁-碳化钨纳米复合材料的研究:微观结构、力学性能、疲劳和体外腐蚀
Pub Date : 1900-01-01 DOI: 10.2139/ssrn.3873674
Zeyi Guan, Chase S. Linsley, S. Pan, Gongcheng Yao, Benjamin M. Wu, D. Levi, Xiaochun Li
Zinc (Zn) and Zn-based alloys have been extensively studied as innovative materials for bioresorbable stents (BRS) in the last decade due to their favorable biodegradability and biocompatibility. However, most Zn alloys lack the necessary combination of adequate strength, ductility and corrosion rate needed for such clinical applications. Additionally, due to the low melting temperature of Zn, Zn-based alloys are also thermally unstable and undergo microstructural changes over time at ambient and physiological temperatures, which negatively impacts the mechanical properties during storage, implantation, and service. In this study, tungsten carbide (WC) nanoparticles were successfully incorporated into Zn alloyed with 0.5 wt.% magnesium (Mg). The resulting Zn-0.5Mg-WC nanocomposite’s microstructure, mechanical properties, in vitro corrosion rate and aging behavior were evaluated. SEM and TEM microstructural analysis showed that Mg2Zn11 precipitates with a granular morphology formed at the Zn/WC nanoparticle interface. This microstructure resulted in a combination of enhanced strength and ductility, and the Zn-0.5Mg-WC nanocomposite was able to survive at least 10 million cycles of tensile loading. Due to the granular precipitate morphology, the loss of ductility caused by aging was not observed over a 90-day study. Furthermore, the Zn-0.5Mg-WC nanocomposite had an in vitro corrosion rate comparable to pure Zn, which is ideal for BRS applications. Stent prototypes were fabricated using this composition and were successfully deployed during bench testing without fracture. This study shows that the Zn-0.5Mg-WC nanocomposite is a promising material for BRS applications.
锌(Zn)和锌基合金由于其良好的生物可降解性和生物相容性,在过去的十年中作为生物可吸收支架(BRS)的创新材料得到了广泛的研究。然而,大多数锌合金缺乏临床应用所需的足够强度、延展性和腐蚀速率的必要组合。此外,由于锌的熔点较低,锌基合金在环境温度和生理温度下也存在热不稳定性,随着时间的推移会发生显微组织变化,从而对储存、植入和使用期间的力学性能产生负面影响。在这项研究中,碳化钨(WC)纳米颗粒成功地掺入了含0.5% wt.%镁(Mg)的锌合金中。对制备的Zn-0.5Mg-WC纳米复合材料的显微组织、力学性能、体外腐蚀速率和时效行为进行了评价。SEM和TEM显微组织分析表明,Mg2Zn11在Zn/WC纳米颗粒界面处形成颗粒状析出物。这种微观结构使Zn-0.5Mg-WC纳米复合材料的强度和延展性都得到了提高,并且能够承受至少1000万次的拉伸载荷。由于颗粒状沉淀形态,在90天的研究中未观察到时效引起的延展性损失。此外,Zn-0.5 mg - wc纳米复合材料具有与纯Zn相当的体外腐蚀速率,是BRS应用的理想选择。支架原型是用这种成分制作的,并在台架测试中成功部署,没有发生断裂。研究表明,锌-0.5 mg - wc纳米复合材料是一种很有前途的BRS材料。
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引用次数: 1
Addressing Rheological Issues at the Micro-Extrusion and Layer-Stacking Stages of Collagen Bioprinting 胶原蛋白生物打印的微挤压和层堆积阶段的流变学问题
Pub Date : 1900-01-01 DOI: 10.2139/ssrn.3455072
Xiaoyi Lan, A. Adesida, Y. Boluk
Biofabrication by 3D-printing is a promising method in tissue engineering which permits the processing of a wide range of hydrogels for restoration, replacement, and regeneration of tissues and organs. Among hydrogels, collagen is the most widely used one for 3D-printing, due to its hydrophilic structure with natural binding sites, resulting in high cell viability and proliferation rates. In this paper, we reviewed bioprinting and crosslinking of cell-laden collagen based bioinks and their shape integrities and cell viabilities in the final constructs. This paper is concerned with the role of the rheology on the bioprinting of collagens. The occurrences' of flow, gelling and crosslinking during 3D-printing are examined under two sequential stages: 1) micro-extrusion, 2) layer stacking. The main objective of this paper is to discuss the impact of rheology of collagen hydrogels on those two stages of bioprinting. In these areas, it is generally considered that characterizations by dynamic linear deformation measurements are sufficient. However, we reviewed the rheological properties of collagen solutions under dynamic linear deformations and steady-state shear flow conditions. While the dynamic measurements are more useful to characterize structures of collagen gels and their changes by crosslinking, the steady shear flow measurements are used to investigate the filament micro-extrusion and layer-stacking. For the first time to understand those stages of the collagen 3D-bio printing process, we brought the role of other non-Newtonian material functions, such as first normal stress difference and extensional viscosity in addition to shear viscosity. Extensional viscosity and the viscoelasticity manifested through normal-stress differences are significant in needle extrusion flow. We also suggested caution to use dynamic viscosity vs. oscillation frequency data in the place of steady shear viscosity vs. shear rate measurement. Finally, we discuss the role of flow conditions and crosslinking on cell viability. Those discussions are focused on collagens, nevertheless they are valid on the 3D-printing of other hydrogels.
在组织工程中,3d打印生物制造是一种很有前途的方法,它允许处理各种水凝胶,用于组织和器官的修复、替换和再生。在水凝胶中,胶原蛋白是3d打印应用最广泛的一种,因为胶原蛋白具有天然结合位点的亲水性结构,具有较高的细胞活力和增殖率。在本文中,我们综述了生物打印和交联细胞负载胶原蛋白为基础的生物墨水及其形状完整性和细胞活力在最终结构。本文研究了流变学在胶原蛋白生物打印中的作用。在3d打印过程中,流动、胶凝和交联的发生在两个连续的阶段:1)微挤压,2)层堆叠。本文的主要目的是讨论胶原蛋白水凝胶的流变学对生物打印的这两个阶段的影响。在这些领域,通常认为通过动态线性变形测量来表征就足够了。然而,我们回顾了胶原蛋白溶液在动态线性变形和稳态剪切流动条件下的流变性能。虽然动态测量更有助于表征胶原凝胶的结构及其通过交联的变化,但稳态剪切流测量用于研究长丝的微挤压和层堆积。这是我们第一次了解胶原蛋白3d生物打印过程的各个阶段,我们引入了其他非牛顿材料功能的作用,例如除了剪切粘度之外的第一正应力差和拉伸粘度。在针状挤压流动中,拉伸粘度和通过正应力差表现出来的粘弹性是显著的。我们还建议谨慎使用动态粘度和振荡频率数据来代替稳定剪切粘度和剪切速率测量。最后,我们讨论了流动条件和交联对细胞活力的作用。这些讨论主要集中在胶原蛋白上,但它们在其他水凝胶的3d打印上是有效的。
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引用次数: 0
Effects of Scaffold Architecture, Materials, and Loading on Cellular Micromechanical Environment in Tissue Engineering Strategies 组织工程策略中支架结构、材料和载荷对细胞微机械环境的影响
Pub Date : 1900-01-01 DOI: 10.2139/ssrn.3694094
Mitchell I Page, P. Linde, C. Puttlitz
In tissue engineering (TE) strategies, cell processes are regulated by mechanical stimuli. Although TE scaffolds have been developed to replicate tissue-level mechanical properties, it is experimentally prohibitive to measure and prescribe the cellular micromechanical environment (CME) generated within these constructs. Accordingly, this study aimed to fill this lack of understanding by modelling the CME in TE scaffolds using the finite element method. A repeating unit of composite fiber scaffold for annulus fibrosus repair with a fibrin hydrogel matrix was prescribed a series of loading, material, and architectural parameters. The CME was predicted and the corresponding cell phenotypes were predicted based on previously hypothesized criteria. Scaffold multi-axial loading was demonstrated as the most pertinent parameter contributing to the CME criteria being satisfied. Specifically, radial-direction compression with biaxial tension lead to a prediction of regeneration for 66.5% of the cell volumes. Additionally, the architectural scale had a moderate influence on the CME with minimal change in the tissue-level properties of the scaffold. All other scaffold materials and architectures considered had secondary influences on the predicted regeneration by modifying the scaffold loading. By predicting the regeneration potential of different scaffold designs, the developed high-fidelity computational tool described in this study enables for a more comprehensive understanding of the relationship between tissue-level and cell-level mechanics for a broad range of tissue engineering applications.
在组织工程(TE)策略中,细胞过程由机械刺激调节。尽管TE支架已被开发用于复制组织水平的力学性能,但在实验上无法测量和规定这些结构中产生的细胞微力学环境(CME)。因此,本研究旨在通过使用有限元方法模拟TE支架中的CME来填补这一认识的不足。一种纤维蛋白水凝胶基质复合纤维支架用于纤维环修复的重复单元被规定了一系列的载荷、材料和结构参数。预测CME,并根据先前假设的标准预测相应的细胞表型。支架多轴载荷被证明是最相关的参数,有助于满足CME标准。具体来说,径向压缩与双轴张力导致再生66.5%的细胞体积的预测。此外,建筑尺度对CME的影响适中,支架的组织级特性变化最小。所有其他考虑的支架材料和结构对通过改变支架载荷预测再生的影响都是次要的。通过预测不同支架设计的再生潜力,本研究中描述的开发的高保真计算工具能够更全面地理解组织水平和细胞水平力学之间的关系,从而广泛应用于组织工程。
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引用次数: 0
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