The rising demand for sustainable, plant-based proteins has accelerated the development of advanced processing technologies to enhance their functionality and applicability. Among these, electrohydrodynamic (EHD) techniques—particularly electrospinning have emerged as promising tools for structuring plant proteins into nanofibers with tailored physicochemical properties. This review provides a comprehensive overview of electrospinning as applied to plant proteins, focusing on its principles, challenges, and recent advancements. The unique structural complexities of plant proteins, such as limited solubility, low chain entanglement, and globular conformations, hinder their direct electrospinnability. To address these limitations, several strategies have been explored, including the use of solvents to unfold protein structures, incorporation of carrier polymers to enhance molecular entanglements, addition of surfactants to lower surface tension, and various denaturation methods ranging from thermal and pH treatments to green technologies like high hydrostatic pressure and ultrasound. Furthermore, synergistic approaches combining these techniques have demonstrated improved fiber formation and morphology. Despite promising laboratory-scale results, significant challenges remain regarding the scalability, reproducibility, and mechanical performance of electrospun plant protein fibers. Future research ought to focus on optimizing formulations and process parameters to enable large-scale production and expand their use in food, packaging, and biomedical applications.
{"title":"Challenges in Processing Plant Proteins Using Electrospinning","authors":"Hassan Rezaeinia, Behrouz Ghorani, Paraskevi Paximada","doi":"10.1002/mame.202500079","DOIUrl":"https://doi.org/10.1002/mame.202500079","url":null,"abstract":"<p>The rising demand for sustainable, plant-based proteins has accelerated the development of advanced processing technologies to enhance their functionality and applicability. Among these, electrohydrodynamic (EHD) techniques—particularly electrospinning have emerged as promising tools for structuring plant proteins into nanofibers with tailored physicochemical properties. This review provides a comprehensive overview of electrospinning as applied to plant proteins, focusing on its principles, challenges, and recent advancements. The unique structural complexities of plant proteins, such as limited solubility, low chain entanglement, and globular conformations, hinder their direct electrospinnability. To address these limitations, several strategies have been explored, including the use of solvents to unfold protein structures, incorporation of carrier polymers to enhance molecular entanglements, addition of surfactants to lower surface tension, and various denaturation methods ranging from thermal and pH treatments to green technologies like high hydrostatic pressure and ultrasound. Furthermore, synergistic approaches combining these techniques have demonstrated improved fiber formation and morphology. Despite promising laboratory-scale results, significant challenges remain regarding the scalability, reproducibility, and mechanical performance of electrospun plant protein fibers. Future research ought to focus on optimizing formulations and process parameters to enable large-scale production and expand their use in food, packaging, and biomedical applications.</p>","PeriodicalId":18151,"journal":{"name":"Macromolecular Materials and Engineering","volume":"310 11","pages":""},"PeriodicalIF":4.6,"publicationDate":"2025-09-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1002/mame.202500079","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145522321","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Emmanuel Asare, Bahareh Azimi, Elona Vasili, David A. Gregory, Mahendra Raut, Caroline S. Taylor, Stefano Linari, Serena Danti, Ipsita Roy
Front Cover: Imagine microscopic architects harnessing the sun's energy stored in our fields and kitchens to construct the foundations of future medicine. The cover of the Research Article (DOI: 2500074) by Emmanuel Asare, Ipsita Roy, and co-workers reveals a narrative of sustainable creation, featuring bacteria that convert renewable resources into highly biocompatible polymers. These materials are woven into intricate nanofiber scaffolds that support cellular growth and guide the delicate extensions of neuronal networks. Join us in exploring the intersection of nature's ingenuity and advanced tissue engineering, paving a greener path to healing.