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Dynamic Modeling of Vinyl Chloride Suspension Polymerization in a Continuous Oscillatory Baffled Reactor 连续振荡折流板反应器中氯乙烯悬浮聚合动力学建模
IF 1.8 4区 工程技术 Q3 POLYMER SCIENCE Pub Date : 2025-02-07 DOI: 10.1002/mats.202400089
Jonildo dos Santos Silva, Príamo Albuquerque Melo, Rita Marinho, Normando José Castro de Jesus, Márcio Henrique Santos Andrade, Priscila Martins Beck, José Carlos Pinto

In the present work, a phenomenological model built to represent the suspension polymerization of vinyl chloride in a continuous oscillatory baffled reactor is presented for the first time. Following a previous work (Silva et al., Chemical Engineering Science, 288, 119845, 2024), a tanks-in-series model is employed to represent the reactor and a backflow stream is also considered to simulate backmixing. The intrinsic heterogeneous behavior of vinyl chloride polymerization adds model complexity in comparison to vinyl acetate polymerization reported in the literature. Moreover, the stronger gel effect also makes the temperature control difficult since a higher number of cooling jackets is required to keep a uniform temperature profile. The influence of residence time on reactor operation is investigated. Furthermore, the effects of initiator type and injection points on the polymerization rates and polymer properties are evaluated and shown to influence the process operation significantly.

在本工作中,首次建立了一个表征氯乙烯在连续振荡挡板反应器中悬浮聚合的现象学模型。根据之前的工作(Silva et al., Chemical Engineering Science, 288, 119845,2024),采用串联罐模型来表示反应器,并考虑回流流来模拟返混。与文献中报道的醋酸乙烯聚合相比,氯乙烯聚合固有的非均相行为增加了模型的复杂性。此外,更强的凝胶效应也使温度控制困难,因为需要更多的冷却套来保持均匀的温度剖面。研究了停留时间对反应器运行的影响。此外,还评估了引发剂类型和注射点对聚合速率和聚合物性能的影响,并表明它们对工艺操作有显著影响。
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引用次数: 0
Front Cover: Macromol. Theory Simul. 1/2025 封面:Macromol。理论模拟1/2025
IF 1.8 4区 工程技术 Q3 POLYMER SCIENCE Pub Date : 2025-01-16 DOI: 10.1002/mats.202570001
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引用次数: 0
Issue Information: Macromol. Theory Simul. 1/2025 发布信息:Macromol。理论模拟1/2025
IF 1.8 4区 工程技术 Q3 POLYMER SCIENCE Pub Date : 2025-01-16 DOI: 10.1002/mats.202570002
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引用次数: 0
Investigations of Microstructures and Properties of SPEEK-[BMIm][OTf] Ionic Liquid Composite Membrane for Fuel Cells 燃料电池用SPEEK-[BMIm][OTf]离子液体复合膜的微观结构和性能研究
IF 1.8 4区 工程技术 Q3 POLYMER SCIENCE Pub Date : 2025-01-13 DOI: 10.1002/mats.202400080
Shute Yu, Lanlan Qin, Zhaohong Miao, Jian Zhou

Utilizing ionic liquids in proton exchange membranes can greatly enhance the performance of fuel cells, enabling their application in high-temperature and dry conditions. Further advancements in this field depend on a fundamental comprehension of their structural characteristics. This study focuses on the sulfonated poly(ether ether ketone) (SPEEK)-1-butyl-3-methylimidazolium trifluoromethanesulfonate [BMIm][OTf] composite membrane system. Effects of sulfonation degree, ionic liquid content, and temperature on the structure and conductivity of the composite membrane are investigated by dissipative particle dynamics (DPD) and molecular dynamics (MD) simulations. Results show that [BMIm][OTf] is predominantly distributed around the sulfonic acid groups of SPEEK. At an optimal sulfonation degree and ionic liquid content, interconnected ionic liquid channels can be formed. Nevertheless, an excessively high sulfonation degree may jeopardize the stability of the membrane structure. Moreover, the aggregation of ionic liquid occurs at a high level of ionic liquid content, which hinders the efficient transfer of protons. Generally, increasing the temperature is more conducive to the formation of monodisperse ionic liquid channels within the SPEEK-[BMIm][OTf] composite membrane; however, overhigh temperature may compromise the integrity of the composite membrane structure. The findings of this study offer molecular insights for the development of high-temperature proton exchange membrane fuel cell systems.

在质子交换膜中使用离子液体可以大大提高燃料电池的性能,使其能够在高温和干燥条件下应用。这一领域的进一步发展取决于对其结构特征的基本理解。研究了磺化聚醚醚酮(SPEEK)-1-丁基-3-甲基咪唑三氟甲烷磺酸盐[BMIm][OTf]复合膜体系。采用耗散粒子动力学(DPD)和分子动力学(MD)模拟研究了磺化程度、离子液体含量和温度对复合膜结构和电导率的影响。结果表明,[BMIm][OTf]主要分布在SPEEK的磺酸基周围。在最佳磺化度和离子液体含量下,可以形成相互连接的离子液体通道。然而,过高的磺化度可能会危及膜结构的稳定性。此外,离子液体的聚集发生在离子液体含量高的情况下,这阻碍了质子的有效转移。一般来说,升高温度更有利于SPEEK-[BMIm][OTf]复合膜内单分散离子液体通道的形成;然而,过高的温度可能会损害复合膜结构的完整性。本研究结果为高温质子交换膜燃料电池系统的发展提供了分子视角。
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引用次数: 0
Experimental Study on Polymer–Polymer Interfacial Thermal Resistance 聚合物-聚合物界面热阻实验研究
IF 1.8 4区 工程技术 Q3 POLYMER SCIENCE Pub Date : 2024-12-23 DOI: 10.1002/mats.202400088
Yinfeng Xia, Takushi Saito, Tatsuya Kawaguchi

This study presents an experimental measurement of interfacial thermal resistance (ITR) at polymer–polymer interfaces using a multi-layered bulk sample approach. ITR is commonly measured using thin-film techniques, but new advancements enable testing in bulk materials with multilayered structures. However, traditional multilayer fabrication is often resource-intensive and lacks consistency. This study introduces a simple rotational overlapping method for fabricating multi-layered polymer samples for bulk ITR measurement. Combining numerical simulations with experimental validation, researchers optimize layer overlapping conditions using measured viscosity data of high-density polyethylene (HDPE), polypropylene (PP), and polylactic acid (PLA). Samples are fabricated at viscosity-matching temperatures, and shear forces from stirring disks create uniform layer patterns. Computational fluid dynamics (CFD) simulations elucidate the layer formation mechanism, enabling the fabrication of samples with over 112 layers within a 4.6 mm thickness. ITR testing reveals a direct correlation between layer number and thermal resistance. PE-PP samples exhibit an average ITR of 9.58 × 10−6 K m2 W−1, with a 10.32% increase in resistance from 38 to 112 layers. Similarly, PE-PLA samples with an ITR of 1.31 × 10−5 K m2 W−1 show a 2.8% increase from 5 to 23 layers. Overall, The experimental procedure provides valuable data to advance the understanding of ITR in polymer–polymer interfaces.

本研究采用多层块状样品方法,对聚合物-聚合物界面的界面热阻(ITR)进行了实验测量。界面热阻通常使用薄膜技术进行测量,但新技术的进步使得在具有多层结构的块状材料中进行测试成为可能。然而,传统的多层制造通常需要耗费大量资源,而且缺乏一致性。本研究介绍了一种简单的旋转重叠方法,用于制造多层聚合物样品,以进行块体 ITR 测量。结合数值模拟和实验验证,研究人员利用高密度聚乙烯(HDPE)、聚丙烯(PP)和聚乳酸(PLA)的测量粘度数据优化了层重叠条件。样品在粘度匹配的温度下制作,搅拌盘产生的剪切力形成均匀的层模式。计算流体动力学(CFD)模拟阐明了层的形成机制,从而在 4.6 毫米的厚度内制作出超过 112 层的样品。ITR 测试表明,层数与热阻之间存在直接关联。PE-PP 样品的平均 ITR 为 9.58 × 10-6 K m2 W-1,从 38 层到 112 层,电阻增加了 10.32%。同样,PE-PLA 样品的内阻为 1.31 × 10-5 K m2 W-1,从 5 层到 23 层,内阻增加了 2.8%。总之,该实验过程提供了宝贵的数据,有助于加深对聚合物-聚合物界面中 ITR 的理解。
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引用次数: 0
Comment on Copolymer Randomization by End-Group Interchain Exchange Reactions 端基链间交换反应对共聚物随机化的影响
IF 1.8 4区 工程技术 Q3 POLYMER SCIENCE Pub Date : 2024-12-20 DOI: 10.1002/mats.202400099
Ryszard Szymanski, Yaroslav V. Kudryavtsev

The recent paper by Y. V. Kudryavtsev (Macromol. Theory Simul., https://doi.org/10.1002/mats.202400072) describes steady state conditions and kinetics of randomization in homopolymer/copolymer melts undergoing interchain exchange. By focusing on the analysis of the model equations, the author applies pseudo-first order rate coefficients, which can potentially lead to misleading conclusions, especially concerning kinetics of randomization. In this note, an extended approach, accounting for the second order of the exchange reactions and making the model applicable to polymer solutions, is proposed.

最近由Y. V. Kudryavtsev (Macromol。同时理论。, https://doi.org/10.1002/mats.202400072)描述了均聚物/共聚物熔体在进行链间交换时的稳态条件和随机化动力学。通过对模型方程的分析,作者应用了伪一阶速率系数,这可能会导致误导性的结论,特别是在随机化动力学方面。在这篇笔记中,提出了一种扩展的方法,考虑到交换反应的二级,使模型适用于聚合物溶液。
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引用次数: 0
Z-Average of Cross-Linked Copolymers and Branched Polycondensates 交联共聚物和支化缩聚物的z -平均值
IF 1.8 4区 工程技术 Q3 POLYMER SCIENCE Pub Date : 2024-12-20 DOI: 10.1002/mats.202400073
Rolf Bachmann, John T. Bendler

The theory of Odle et al. for the z-average of branched polycondensates is extended to the general case of co-cross-linking of primary chains with different functionalities. Examples are given for free radical and step growth polymerization. For polycondensates, assuming surplus of one functionality and complete conversion, a simple formula for the degree of polymerization DPz for functional groups is derived:

将Odle等关于支化缩聚物z平均的理论推广到具有不同官能团的主链共交联的一般情况。给出了自由基聚合和阶梯生长聚合的例子。对于缩聚物,假设有一个官能团剩余且完全转化,则可以得到官能团聚合度DPz的简单公式:
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引用次数: 0
The Influence of Length-Diameter Ratio of Cellulose on Friction Characteristics of Screw Surface Investigated by EDEM Simulation 通过 EDEM 仿真研究纤维素长径比对螺杆表面摩擦特性的影响
IF 1.8 4区 工程技术 Q3 POLYMER SCIENCE Pub Date : 2024-12-13 DOI: 10.1002/mats.202400083
Xuan Yin, Dingyao Zhang, Liqi Li, Bing Zhang

This study integrates numerical simulations and tribological experiments using a plate-on-disc tribometer to examine the tribological behavior and wear mechanisms of cellulose materials in the solid transport screw of a parallel co-rotating twin-screw extruder. EDEM simulation results indicate that wear on the left screw primarily occurs on the screw threads while wear on the right screw is concentrated at the junction between the screw threads and the bottom of the screw groove. The meshing region experiences the most severe wear due to the combined effects of shear forces and contact stress. Tribological experiments with a plate-on-disc tribometer reveal that adding cellulose with higher aspect ratios reduces friction coefficients. When cellulose has a high aspect ratio, it improves the alignment of wear scar cracks and cellulose molecular chains on the friction contact surface. This results in a gradual alignment of rod-shaped structural cellulose in the direction of frictional sliding, which reduces impact-spalling wear, micro-cutting wear, and scratching abrasion wear. Additionally, cellulose with higher aspect ratios can withstand higher rotational friction speeds during high-speed friction, forming an orientation transfer layer on the friction contact surface. This enhances surface lubrication and reduces abrasive wear and adhesive wear.

本研究采用数值模拟和摩擦试验相结合的方法,研究了纤维素材料在平行同向双螺杆挤出机固体输送螺杆中的摩擦学行为和磨损机理。EDEM仿真结果表明,左螺杆的磨损主要发生在螺杆螺纹上,而右螺杆的磨损主要集中在螺杆螺纹与螺槽底部交界处。由于剪切力和接触应力的共同作用,啮合区域的磨损最为严重。用盘片摩擦计进行的摩擦学实验表明,添加高径比的纤维素可以降低摩擦系数。当纤维素具有高纵横比时,它改善了摩擦接触面上磨损疤痕裂纹和纤维素分子链的排列。这导致棒状结构纤维素在摩擦滑动方向上逐渐对齐,从而减少冲击剥落磨损、微切削磨损和刮擦磨损。此外,高纵横比的纤维素在高速摩擦中可以承受更高的旋转摩擦速度,在摩擦接触面形成取向传递层。这增强了表面润滑,减少了磨料磨损和粘着磨损。
{"title":"The Influence of Length-Diameter Ratio of Cellulose on Friction Characteristics of Screw Surface Investigated by EDEM Simulation","authors":"Xuan Yin,&nbsp;Dingyao Zhang,&nbsp;Liqi Li,&nbsp;Bing Zhang","doi":"10.1002/mats.202400083","DOIUrl":"https://doi.org/10.1002/mats.202400083","url":null,"abstract":"<p>This study integrates numerical simulations and tribological experiments using a plate-on-disc tribometer to examine the tribological behavior and wear mechanisms of cellulose materials in the solid transport screw of a parallel co-rotating twin-screw extruder. EDEM simulation results indicate that wear on the left screw primarily occurs on the screw threads while wear on the right screw is concentrated at the junction between the screw threads and the bottom of the screw groove. The meshing region experiences the most severe wear due to the combined effects of shear forces and contact stress. Tribological experiments with a plate-on-disc tribometer reveal that adding cellulose with higher aspect ratios reduces friction coefficients. When cellulose has a high aspect ratio, it improves the alignment of wear scar cracks and cellulose molecular chains on the friction contact surface. This results in a gradual alignment of rod-shaped structural cellulose in the direction of frictional sliding, which reduces impact-spalling wear, micro-cutting wear, and scratching abrasion wear. Additionally, cellulose with higher aspect ratios can withstand higher rotational friction speeds during high-speed friction, forming an orientation transfer layer on the friction contact surface. This enhances surface lubrication and reduces abrasive wear and adhesive wear.</p>","PeriodicalId":18157,"journal":{"name":"Macromolecular Theory and Simulations","volume":"34 2","pages":""},"PeriodicalIF":1.8,"publicationDate":"2024-12-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143638742","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Numerical Simulation on Chain Dynamic of Polymer Solution in Microchannels: A Dissipative Particle Dynamics Study 微通道中聚合物溶液链动力学的数值模拟:耗散粒子动力学研究
IF 1.8 4区 工程技术 Q3 POLYMER SCIENCE Pub Date : 2024-12-11 DOI: 10.1002/mats.202400078
Hua Dong, Hao Zhou, Yi-Fei Li, Xiao-Bao Li, Liang-Liang Fan, Bo-Yao Wen, Liang Zhao

The chain dynamics and the rheological property of the polymer solution in the microscale confined space (e.g., microchannel) are complex and still unclear. In this paper, based on the prior research work, a dissipative particle dynamics (DPD) method is established to systematically simulate the dynamic behavior of polymer chains and the properties of the polymer solution in microchannels by combining the modified FENE chain model and a new boundary condition setting, especially for the gradually contracted microchannel. It is found that the concentration of the polymer chain, the degree of constraint, and the Reynolds number influence the dynamic behavior of the polymer chain by changing the constraint effect or the hydrodynamic effect. In addition, the geometrical structure of the microchannel significantly changes the dynamic behavior of the polymer chain. The chain dynamics in the gradually contracted microchannel are quite different from that in the straight microchannel. Finally, the rheological characteristics of the power-law fluid and the lateral migration of the solid particle in the viscoelastic fluid in the microchannel are also simulated, and the simulation results are in good agreement with the result reported in the literature, which further verifies the accuracy of the present simulation method.

微尺度密闭空间(如微通道)中的聚合物链动力学和聚合物溶液的流变特性非常复杂,目前仍不清楚。本文在前期研究工作的基础上,结合改进的 FENE 链模型和新的边界条件设置,特别是针对逐渐收缩的微通道,建立了耗散粒子动力学(DPD)方法,系统地模拟了微通道中聚合物链的动态行为和聚合物溶液的性质。研究发现,聚合物链的浓度、约束程度和雷诺数会通过改变约束效应或流体力学效应影响聚合物链的动态行为。此外,微通道的几何结构也会显著改变聚合物链的动态行为。逐渐收缩的微通道中的链动态与直微通道中的链动态截然不同。最后,还模拟了微通道中幂律流体的流变特性和粘弹性流体中固体颗粒的横向迁移,模拟结果与文献报道的结果非常吻合,这进一步验证了本模拟方法的准确性。
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引用次数: 0
Correction of Experimental Thermal Analysis Data and Kinetic Computations Using Isoconversional state Diagrams 利用等转换状态图修正实验热分析数据和动力学计算
IF 1.8 4区 工程技术 Q3 POLYMER SCIENCE Pub Date : 2024-12-04 DOI: 10.1002/mats.202400079
Qi Tao, Thomas Krivec

An isoconversional state diagram (ISD) method is a graphical representation of the commonly used model free kinetics (MFK) method. An ISD state curve describes the relationship between 1/T and lnβ at a certain conversion degree, where T is the temperature and β is the heating rate. The ISD tangent rule describes the pattern of intersection of two tangents to two adjacent state curves at given points having the same temperature, which can be used for the correction of random error in the experimental thermal analysis data. The comparison of kinetic predictions between the ISD and MFK methods shows that the corrective effect is evident and the prediction quality can be improved in the predictable heating rate and temperature ranges. Furthermore, the proposed implicit method simplifies the ISD construction procedure compared to the previous explicit method.

等转换状态图(ISD)方法是一种常用的模型自由动力学(MFK)方法的图形表示。ISD状态曲线描述了在一定转化率下1/T与lnβ的关系,其中T为温度,β为升温速率。ISD切线规则描述了在给定温度点处两条相邻状态曲线的切线相交规律,可用于修正实验热分析数据中的随机误差。ISD方法与MFK方法的动力学预测结果比较表明,在可预测的升温速率和温度范围内,ISD方法的修正效果明显,预测质量得到了提高。此外,与以往的显式方法相比,所提出的隐式方法简化了ISD的构建过程。
{"title":"Correction of Experimental Thermal Analysis Data and Kinetic Computations Using Isoconversional state Diagrams","authors":"Qi Tao,&nbsp;Thomas Krivec","doi":"10.1002/mats.202400079","DOIUrl":"https://doi.org/10.1002/mats.202400079","url":null,"abstract":"<p>An isoconversional state diagram (ISD) method is a graphical representation of the commonly used model free kinetics (MFK) method. An ISD state curve describes the relationship between 1/<i>T</i> and ln<i>β</i> at a certain conversion degree, where <i>T</i> is the temperature and <i>β</i> is the heating rate. The ISD tangent rule describes the pattern of intersection of two tangents to two adjacent state curves at given points having the same temperature, which can be used for the correction of random error in the experimental thermal analysis data. The comparison of kinetic predictions between the ISD and MFK methods shows that the corrective effect is evident and the prediction quality can be improved in the predictable heating rate and temperature ranges. Furthermore, the proposed implicit method simplifies the ISD construction procedure compared to the previous explicit method.</p>","PeriodicalId":18157,"journal":{"name":"Macromolecular Theory and Simulations","volume":"34 2","pages":""},"PeriodicalIF":1.8,"publicationDate":"2024-12-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143639120","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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Macromolecular Theory and Simulations
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