The design, production, and characterization procedures of completely biodegradable microswimmers using a recently created biocomposite material based on polylactic acid supplemented with graphene nanoparticles and powdered Ocimum sanctum are covered in this study. Six microswimmer prototypes were created using 4D printing, injection molding, and filament extrusion in order to compare mechanical strength, precision, thermal stability, and swimming performance. High structural integrity, form flexibility, and manufacturing precision were provided by 4D printing and filament extrusion as compared to traditional techniques. Composites' enhanced performance was confirmed by increased interfacial bonding, tensile strength, and heat resistance as a result of graphene and Ocimum sanctum alteration. The material's resilience, stability, and biocompatibility were proven by extensive characterization using methods including FTIR, SEM, TGA, DSC, and tensile and stress-strain analysis. Comparative 3D modeling helped to improve process optimization and procedure repeatability. The biocomposite has significant promise as an environmentally benign, high-performing material for ecological remediation, microfluidics, and next-generation microswimmers for biomedical devices. Future research will improve material compositions and process parameters for flexibility and multifunctional efficiency increase, while the current study establishes the foundation for biopolymer-based smart microrobotics.
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