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Characteristics of plasma-sprayed coatings using fine Al2O3 powder 细Al2O3粉末等离子喷涂涂层的特性
Pub Date : 2000-10-20 DOI: 10.2320/MATERTRANS1989.41.1303
B. Kim, D. Suhr
The objective of this study was to investigate the characteristics of fine-Al 2 O 3 coating after plasma spraying using fine-Al 2 O 3 powder which has the particle size distribution of 1-12 μm and the mean particle size of 4.12 μm. The microstructure of the coating was very dense and the width of each splat of the fine alumina powder was approximately 10 μm. The average thickness of splats was approximately 1.4 μm, and this value was approximately 1/3 of mean particle size. The surface roughness of the coating was Ra = 5.2 μm and this result was approximately 30% lower than the surface roughness of other plasma-sprayed Al 2 O 3 coatings. The main phase of the coating was γ-Al 2 O 3 and also a little of α-Al 2 O 3 phase was observed. The fraction of α-Al 2 O 3 in the coating was 8.39%. Micro-hardness ranged from 1030 to 890 depending on the indentation load and differed little from commercial Al 2 O 3 coating but the hardness variation was relatively large. Nonetheless, it is expected that the fine-Al 2 O 3 coating will be used as coating materials because it does not require post-surface finishing after spraying.
采用粒径分布为1 ~ 12 μm,平均粒径为4.12 μm的细al_2o_3粉末,研究等离子喷涂后的细al_2o_3涂层的性能。涂层的微观结构非常致密,细氧化铝粉的每片宽度约为10 μm。薄片的平均厚度约为1.4 μm,约为平均粒径的1/3。该涂层的表面粗糙度为Ra = 5.2 μm,比其他等离子喷涂al2o3涂层的表面粗糙度低约30%。涂层以γ-Al 2o3相为主,少量α-Al 2o3相存在。涂层中α-Al 2o3的含量为8.39%。显微硬度随压痕载荷的变化范围在1030 ~ 890之间,与工业用氧化铝涂层相差不大,但硬度变化较大。尽管如此,由于喷涂后不需要后表面处理,因此预计将使用细al2o3涂层作为涂层材料。
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引用次数: 2
Cyclic Deformation and Development of Dislocation Structures in a Centrifugally Cast Al–Al3Ti of Functionally Graded Material 离心铸造Al-Al3Ti功能梯度材料中位错结构的循环变形和发展
Pub Date : 2000-10-20 DOI: 10.2320/MATERTRANS1989.41.1322
K. Yamashita, C. Watanabe, S. Kumai, M. Kato, A. Sato, Yoshimi Watanabe
An Al-Al 3 Ti composite has been prepared to contain a large volume fraction of D02 2O ordered Al 3 Ti phase on one side and a smaller volume fraction on the other side by a functional grading process. The cyclic stress-strain curves obtained by strain control tests are compared with the available data on Al to delineate the effects of the Al 3 Ti plates distributed with concentration gradient. Examination of the crack nucleation and growth by a replica method has revealed that introduction of the non-deformable Al 3 Ti accelerates crack nucleation but concurrently hinders the spontaneous propagation in the cyclic tests. Observation of the final structure by HVEM has further revealed that presence of the non-deformable Al 3 Ti induces non-uniform distribution of dislocations near the Al 3 Ti plate, causing build-up of stress inhomogeneity, especially on the Al 3 Ti rich side. On the basis of these observations, utility of the FGM specimens is discussed with a particular interest in the lifetime prediction under cyclic loading.
通过功能分级工艺,制备了一边含有大量D02 2O有序al3ti相,另一边含有少量D02 2O有序al3ti相的Al- al3ti复合材料。将应变控制试验得到的循环应力-应变曲线与已有的Al数据进行了比较,以描绘浓度梯度分布的Al - 3ti板的影响。用复形法对裂纹形核和扩展的研究表明,在循环试验中,引入不变形的al3ti加速了裂纹形核,但同时也阻碍了裂纹的自发扩展。HVEM对最终结构的观察进一步表明,不可变形的al3ti的存在导致al3ti板附近的位错分布不均匀,导致应力不均匀性的积累,特别是在al3ti富侧。在这些观察的基础上,讨论了FGM样品的效用,并对循环载荷下的寿命预测特别感兴趣。
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引用次数: 12
Mechanical Properties of Cr–Ni–N Films Deposited on Pre-Nitrided Steels 预氮化钢上沉积Cr-Ni-N薄膜的力学性能
Pub Date : 2000-10-20 DOI: 10.2320/MATERTRANS1989.41.1366
N. Yasumaru, Hiroyuki Magara, T. Ibe
Austenitic type 304 stainless steel was ion-nitrided and subsequently ion-plated with Cr-Ni-N whose Ni content was varied from 0 at% to 50at%. The ceramic film of CrN coated onto the pre-nitrided steel demonstrated good wear resistance even under a heavy load. Furthermore, a 10 μm thick CrN film exhibited the least wear among the 3 to 19 μm thick CrN films. The Cr-Ni-N films containing Ni were composed of mixed phases of Cr*N and Ni. Cr*N is a newly observed Cr nitride that may contain some Ni and has been identified as an f.c.t. structure. A Cr-Ni-N film with Ni content of 11 at% coated onto the pre-nitrided steel demonstrated the best wear resistance among the CrN film or Cr-Ni-N films with high Ni content. This superior wear resistance was maintained even at film thicknesses exceeding 20 μm, unlike the tendency of CrN film.
对304奥氏体不锈钢进行离子氮化处理,然后用Cr-Ni-N离子镀,其Ni含量从0at%到50at%不等。在预氮化钢表面涂覆CrN陶瓷膜,即使在重载下也表现出良好的耐磨性。在3 ~ 19 μm CrN膜中,10 μm CrN膜的磨损最小。含Ni的Cr-Ni-N薄膜由Cr*N和Ni的混合相组成。Cr*N是一种新发现的含Ni的氮化铬,已被鉴定为氟化碳结构。在预氮化钢表面涂覆镍含量为11%的Cr-Ni-N膜,其耐磨性在CrN膜和高镍含量Cr-Ni-N膜中表现最好。这种优异的耐磨性即使在薄膜厚度超过20 μm时也能保持,这与CrN薄膜的趋势不同。
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引用次数: 0
Positron Spectroscopy of Boron Carbide Containing Metal Impurity 含金属杂质碳化硼的正电子光谱
Pub Date : 2000-10-20 DOI: 10.2320/MATERTRANS1989.41.1293
Chan Liu
Boron carbide (B 4.3 C) semiconductors with metal incorporation were prepared by hot pressing mixtures of boron carbide powder (B 4.3 C) and 0.5 ∼ 1 at% metal (Zr or V). The influences of impurity incorporation on the subtle structure and conductivity of B 4.3 C crystals were investigated. Positron lifetime spectrum, x-ray diffraction and Doppler-broadening analyses indicate that appropriate metal introduction can modify the B 4.3 C structure. Especially, noticeable vacancies are introduced into about the B(3) sites at the chain centers. Meanwhile, the B 4.3 C lattice cell contracts a little along the c axis. No distinctive change of the electrical conductivity is found to accompany the structural change.
采用碳化硼粉末(b4.3 C)和0.5 ~ 1 at%金属(Zr或V)的热压混合制备了掺杂金属的碳化硼(b4.3 C)半导体,研究了掺杂杂质对b4.3 C晶体细微结构和电导率的影响。正电子寿命谱、x射线衍射和多普勒展宽分析表明,适当的金属引入可以改变b4.3 C的结构。特别是在链中心的B(3)位上引入了明显的空位。同时,b4.3 C晶格胞沿C轴略有收缩。没有发现电导率的明显变化伴随着结构的变化。
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引用次数: 7
Ionic Transport Number of CaS–Na2S Solid Electrolytes CaS-Na2S固体电解质的离子输运数
Pub Date : 2000-10-20 DOI: 10.2320/MATERTRANS1989.41.1351
Youichirou Ogawa, A. Kasahara, S. Iwasaki, Hiroaki Nakamura
To obtain highly ionic conductor of sulfides, a solid solution of 95CaS-5Na 2 S was prepared by sintering the powder mixture of CaS and Na 2 S which has the NaCl type structure and the anti-fluorite structure, respectively. Two concentration cells using the solid solution as solid electolyte were constructed as follows. Fe, FeS|95CaS-5Na 2 S|Mn, MnS Ag, Ag 2 S|95CaS-5Na 2 S|Cu, Cu 2 S The reversibility of the measured e.m.f. was confirmed. The electromotive forces of the concentration cells were measured over the temperature range 670 to 1120K. Because the measured values for the concentration cells were close to theoretical values calculated using the Nemst equation, it is concluded that the ionic transference number of the solid solution, 95CaS-5Na 2 S, is close to one.
为获得硫化物的高离子导体,将具有NaCl型结构和抗萤石结构的ca和na2s粉末混合物烧结制备了95cas - 5na2s固溶体。以该固溶体为固体电解质,构建了两个浓缩池。Fe, FeS|95CaS-5Na 2s |Mn, MnS Ag, Ag 2s |95CaS-5Na 2s |Cu, Cu 2s。在670 ~ 1120K的温度范围内测量了浓缩电池的电动势。由于浓度池的实测值与Nemst方程计算的理论值接近,因此得出95cas - 5na2s固溶体的离子转移数接近于1的结论。
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引用次数: 0
Thermogravimetric-Mass Spectrometric Analysis of the Reactions between Oxide (ZnO, Fe 2 O 3 or ZnFe 2 O 4 ) and Polyvinyl Chloride under Inert Atmosphere 惰性气氛下氧化锌、fe2o3或znfe2o4与聚氯乙烯反应的热重质谱分析
Pub Date : 2000-10-20 DOI: 10.2320/MATERTRANS1989.41.1342
B.-P. Zhang, Xiao-Yong Yan, K. Shibata, T. Uda, M. Tada, M. Hirasawa
The mechanisms of reactions are investigated between polyvinyl chloride and oxides such as ZnO, Fe 2 O 3 and ZnFe 2 O 4 under inert gas atmosphere at high temperature with combined thermogravimetry-mass spectrometry (TG-MS) technique. From the experiments under a constant heating rate of 40 K/min, the following results are obtained. In the case of mixture pellet of ZnO and PVC, the chlorination of Zn in ZnO to ZnCl 2 by Cl in PVC starts at a relatively low temperature about 473 K without the formation of HCl. The chlorination is followed by the de-hydrochlorination of residual un-reacted PVC, also by the further degradation to lower order hydrocarbons, and finally by the evaporation of ZnCl 2 at higher temperature. On the other hand, in the case of ZnO-PVC double layer pellet in which ZnO layer is compacted at the top of PVC layer, PVC decomposition accompanying HCl formation starts at about 523 K, which is similar to the thermal decomposition of pure PVC in the absence of the oxide. The chlorination of Zn is not favored in this case of double layer sample. In the case of Fe 2 O 3 -PVC mixture, the de-hydrochlorination takes place at the temperature range of 513 to 673 K, similarly with the case of the pure PVC decomposition. With increasing temperature, the degradation of de-hydrochlorinated PVC residue to lower hydrocarbons and the stepwise reduction from Fe 2 O 3 to metallic Fe takes, place after the de-hydrochlorination. The reaction scheme of ZnFe 2 O 4 -PVC system shows intermediate character between ZnO-PVC system and Fe 2 O 3 -PVC system. The kinetic mechanisms of the reaction between the oxides and PVC are examined on the basis of the experimental results.
采用热重质谱联用技术(TG-MS)研究了聚氯乙烯在惰性气体气氛下与氧化锌、氧化铁和氧化铁在高温下的反应机理。在恒定升温速率为40 K/min的条件下进行实验,得到以下结果:在ZnO和PVC混合球团的情况下,PVC中的Cl在相对较低的温度下(约473 K)开始将ZnO中的Zn氯化为zncl2,而没有形成HCl。氯化后是残余未反应PVC的脱氯化氢,进一步降解为低阶碳氢化合物,最后在较高温度下蒸发氯化锌。另一方面,在ZnO-PVC双层球团中,ZnO层压实在PVC层的顶部,PVC分解伴随着HCl的形成开始于523 K左右,这与纯PVC在没有氧化物的情况下的热分解相似。在这种双层样品中,锌的氯化反应是不利的。在fe2o3 -PVC混合物中,脱氯化氢发生在513 ~ 673 K的温度范围内,与纯PVC分解的情况类似。随着温度的升高,脱氯后的PVC渣降解为低碳氢化合物,并由fe2o3逐步还原为金属铁。znfe2o4 -PVC体系的反应方案表现出介于ZnO-PVC体系和fe2o3 -PVC体系之间的中间性质。根据实验结果,探讨了氧化物与聚氯乙烯反应的动力学机理。
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引用次数: 56
Growth of primary a phase in the semi-solid state Mg-Zn-Ca-Zr alloy 半固态Mg-Zn-Ca-Zr合金中初生a相的生长
Pub Date : 2000-10-20 DOI: 10.2320/MATERTRANS1989.41.1337
S. Chang, D. Shin, Atsushi Fukatsu, H. Tezuka, A. Kamio
The coarsening of the primary a phase in a Mg-6.0%Zn-2.0%Ca-1.5%Zr alloy in the semi-solid state temperature range was investigated to establish the necessary processing conditions for the semi solid state forming processes. The growth of the primary α phase was found to be influenced by the sample heating and holding duration. In addition, the growth rate was observed to be rather high for a lower holding temperature. These phenomena were discussed based on the experimentally measured distance between the grains in the semi-solid state.
研究了Mg-6.0%Zn-2.0%Ca-1.5%Zr合金在半固态温度范围内初生a相的粗化过程,为半固态成形工艺建立了必要的工艺条件。初生α相的生长受试样加热和保温时间的影响。此外,观察到在较低的保温温度下,生长速度相当高。根据实验测量的半固态晶粒之间的距离对这些现象进行了讨论。
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引用次数: 2
Quantification of volume fraction of precipitates in an aged Al-1.0 mass%Mg2Si alloy 时效Al-1.0质量%Mg2Si合金中析出相体积分数的定量分析
Pub Date : 2000-10-20 DOI: 10.2320/MATERTRANS1989.41.1275
Katsuya Matsumoto, S. Komatsu, M. Ikeda, B. Verlinden, P. Ratchev
An Al-1.0 mass%Mg 2 Si alloy was aged at 473 K for 36ks. Using the same sample, resistivity (p) measurements, tensile tests and TEM observations were carried out. The volume fraction (V fρ ) of precipitates was estimated from the decrement in resistivity due to aging. Length (λ), diameter (d) and number density (Np) per unit volume of the needle-shaped precipitates were measured on TEM micrographs. Perhaps because of initiation of overaging in the present aging condition, λ and Np showed a wide scatter and differed significantly in two equivalent samples, independently heat treated and tested. However, proof stress and V fρ in the two runs well coincided with each other and the volume fraction estimated from TEM micrographs (V fTEM ) matched within a factor of 2 for the two runs.
Al-1.0质量% mg2si合金在473 K时效36ks。对同一试样进行了电阻率(p)测量、拉伸试验和透射电镜观察。根据老化引起的电阻率下降,估算了析出相的体积分数(V fρ)。用TEM显微图测量了单位体积针状析出物的长度(λ)、直径(d)和数量密度(Np)。可能是由于当前时效条件下的过时效引发,λ和Np在独立热处理和测试的两个等效样品中表现出广泛的分散和显著的差异。然而,在两次运行中,证明应力和V fρ相互吻合良好,并且从TEM显微图(V fTEM)估计的体积分数在2倍内匹配。
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引用次数: 27
Influence of Sn Content on the Corrosion Behavior of Pb–Ca–Sn Alloys in High-Temperature Sulfuric Acid Solution Sn含量对Pb-Ca-Sn合金在高温硫酸溶液中腐蚀行为的影响
Pub Date : 2000-10-20 DOI: 10.2320/MATERTRANS1989.41.1307
Masarni Taguchi, T. Hirasawa
Pb-0.08 mass%Ca-Sn alloys with a wide range of Sn contents were prepared, and then immersed in 4.50kmol m -3 H 2 SO 4 at 348 K to elucidate the influence of Sn content on their corrosion behavior. Under natural immersion, the corrosion current of the Pb-Ca-Sn alloys is governed by the cathodic reaction, which involves the consumption of dissolved oxygen. The anodic reaction consists mostly of PbSO 4 formation and Sn dissolution. For the Pb-Ca-Sn alloys with 0 ∼ 0.2 mass%Sn, 99% of the anodic current is used in the former reaction. The formation of the sulfate, which is noticeably fragile and low in strength, can be assumed to be one cause for the serious corrosion damage to the low-Sn alloy grids in high-temperature sulfuric acid solution. On the other hand, the current for the PbSO 4 formation decreases linearly with increasing Sn content in the alloys at about 0.3 mass% Sn or more. For the high-Sn alloys such as Pb-0.08 mass%Ca-1.2 mass%Sn, the ratio of PbSO 4 formation to the anodic current is lowered by the Sn content, and the mechanical strength may be maintained at a high level to prevent serious corrosion.
制备了不同Sn含量的Pb-0.08质量%Ca-Sn合金,并在348 K下浸炼4.50kmol m -3 h2so4,研究Sn含量对其腐蚀行为的影响。在自然浸没条件下,Pb-Ca-Sn合金的腐蚀电流受阴极反应控制,阴极反应涉及溶解氧的消耗。阳极反应主要由pbso4的生成和Sn的溶解组成。对于质量%Sn为0 ~ 0.2的Pb-Ca-Sn合金,99%的阳极电流用于前一反应。低锡合金栅格在高温硫酸溶液中形成易碎且强度低的硫酸盐是造成其严重腐蚀损伤的原因之一。另一方面,当Sn质量%≥0.3时,形成pbso4的电流随合金中Sn含量的增加而线性减小。对于Pb-0.08质量%Ca-1.2质量%Sn等高锡合金,随着Sn含量的增加,pbso4形成与阳极电流之比降低,机械强度可保持在较高水平,防止严重腐蚀。
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引用次数: 3
Influence of Activated Dislocations on Recrystallization near Grain Boundaries in Coarse-Grained Fe–30Cr Alloy 激活位错对粗晶Fe-30Cr合金晶界附近再结晶的影响
Pub Date : 2000-10-20 DOI: 10.2320/MATERTRANS1989.41.1360
Wen-Yue Liu, T. Okada, F. Inoko
Compressive deformation was applied to a coarse-grained Fe-30Cr alloy polycrystal at room temperature. Multiple slip occurred close to a grain boundary. Through the investigation of the activated slip systems, it was known that the dislocations which piled up against the grain boundary were mixed ones with a relatively large screw component. After annealing, many recrystallized grains (RGs) formed close to the original grain boundary. The orientations of more than 80% of the RGs were related to the deformed matrices by rotations about (110) axes normal to each common cross slip plane of the activated dislocations. Strain induced boundary migration did not occur. The preferred orientation of RGs was discussed in connection with the activity of slip systems.
对粗晶Fe-30Cr合金多晶进行室温压缩变形。晶界附近发生多次滑移。通过对活化滑移体系的研究,发现沿晶界堆积的位错是具有较大螺旋分量的混合型位错。退火后,在原始晶界附近形成许多再结晶晶粒(RGs)。超过80%的RGs的取向与变形矩阵有关,通过与激活位错的每个共同交叉滑移面垂直的(110)轴旋转。应变引起的边界迁移没有发生。结合滑移体系的活动性,讨论了RGs的优选取向。
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引用次数: 2
期刊
Materials Transactions Jim
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