Cristiano Giuseppe Coviello, Armando La Scala, Maria Francesca Sabbà, Leonarda Carnimeo
The last decade was dominated by a serious problem that now affects all the planet's natural ecosystems: the increasing growth of plastics and microplastics that are difficult to dispose of. One strategy to mitigate this problem is to close the life cycle of one of them-polyethylene terephthalate (PET)-by reusing it within the most common building materials, such as mortars and concretes. The reuse of PET waste as aggregates also allows us to limit the CO2 emissions released during the production of natural aggregates. This paper analyzes the outcomes of many studies carried out on the characteristics of cementitious mixtures reinforced with waste PET material. Many researchers have demonstrated how PET used as reinforcement of mortars and concretes can produce an increase in the mechanical strengths of the corresponding cementitious mixtures without PET. The tensile strength of this resin is higher than that of concrete; so, by combining the two materials it is possible to obtain a mixture with an overall higher tensile strength, resulting in increased flexural strength and reduced cracking. Using an effective size of PET fibers, it is possible to achieve an increase in the ductility and toughness of the cementitious mixture. Several studies reveal that PET reinforcement reduces the density with a consequent decrease in weight and structural loads, while the workability increases using spherical and smoother PET aggregates.
过去十年中,一个严重的问题占据了主导地位,这个问题现在影响着地球上所有的自然生态系统:难以处理的塑料和微塑料日益增多。缓解这一问题的策略之一是关闭其中一种塑料--聚对苯二甲酸乙二醇酯(PET)的生命周期,将其重新用于灰泥和混凝土等最常见的建筑材料中。将 PET 废弃物作为骨料再利用,还可以限制天然骨料生产过程中的二氧化碳排放量。本文分析了许多关于用废弃 PET 材料增强水泥基混合物特性的研究成果。许多研究人员已经证明,将 PET 用作砂浆和混凝土的增强材料可以提高不含 PET 的相应水泥基混合物的机械强度。这种树脂的抗拉强度高于混凝土的抗拉强度;因此,通过将这两种材料结合使用,可以获得整体抗拉强度更高的混合物,从而提高抗折强度并减少开裂。使用有效尺寸的 PET 纤维可以提高水泥基混合物的延展性和韧性。多项研究表明,PET 增强材料可降低密度,从而减少重量和结构荷载,而使用球形和更光滑的 PET 骨料则可提高可加工性。
{"title":"On the Cementitious Mixtures Reinforced with Waste Polyethylene Terephthalate.","authors":"Cristiano Giuseppe Coviello, Armando La Scala, Maria Francesca Sabbà, Leonarda Carnimeo","doi":"10.3390/ma17215351","DOIUrl":"10.3390/ma17215351","url":null,"abstract":"<p><p>The last decade was dominated by a serious problem that now affects all the planet's natural ecosystems: the increasing growth of plastics and microplastics that are difficult to dispose of. One strategy to mitigate this problem is to close the life cycle of one of them-polyethylene terephthalate (PET)-by reusing it within the most common building materials, such as mortars and concretes. The reuse of PET waste as aggregates also allows us to limit the CO<sub>2</sub> emissions released during the production of natural aggregates. This paper analyzes the outcomes of many studies carried out on the characteristics of cementitious mixtures reinforced with waste PET material. Many researchers have demonstrated how PET used as reinforcement of mortars and concretes can produce an increase in the mechanical strengths of the corresponding cementitious mixtures without PET. The tensile strength of this resin is higher than that of concrete; so, by combining the two materials it is possible to obtain a mixture with an overall higher tensile strength, resulting in increased flexural strength and reduced cracking. Using an effective size of PET fibers, it is possible to achieve an increase in the ductility and toughness of the cementitious mixture. Several studies reveal that PET reinforcement reduces the density with a consequent decrease in weight and structural loads, while the workability increases using spherical and smoother PET aggregates.</p>","PeriodicalId":18281,"journal":{"name":"Materials","volume":"17 21","pages":""},"PeriodicalIF":3.1,"publicationDate":"2024-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11547631/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142623261","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
In this study, wettability was employed to evaluate the effect of alkali activation by NaOH on different fly ash (FA) particle sizes. The results indicated that the surface wettability of FA particles with 13.8 μm increased from 0.025 g2/s to 0.034 g2/s after activation by the NaOH solution, which is suitable for silane modification and electroless plating. X-ray photoelectron spectroscopy (XPS) was used to analyze whether three kinds of silane coupling agents coated on FA surfaces could detect the chemical bonds between silane coupling agents coated on the FA surface and silver layers by shortening the plating time. The XPS results demonstrated that N-Ag coordination bonds can be detected by reducing silver plating time to 2 min for Ag-plated FA modified by N-(2-aminoethyl)-3-aminopropyltrimethoxysilane (KH792). However, there were no chemical bonds detected for Ag-plated FA modified by γ-(2,3-epoxypropoxy)propytrimethoxysilane (KH560) and methyltrimethoxysilane (MTMS), even when the satellite peak of Ag disappeared after plating for 80 s. The SEM showed that Ag particles agglomerated on FA surfaces, and even a bare surface was found after modification by KH560 and MTMS, which further proved no chemical bonds between silver layers and the silane coupling agents.
本研究采用润湿性来评估 NaOH 碱活化对不同粒径粉煤灰(FA)的影响。结果表明,13.8 μm 的粉煤灰颗粒经 NaOH 溶液活化后,表面润湿性从 0.025 g2/s 增加到 0.034 g2/s,适合硅烷改性和无电解电镀。利用 X 射线光电子能谱(XPS)分析了涂覆在 FA 表面的三种硅烷偶联剂是否能通过缩短电镀时间来检测涂覆在 FA 表面的硅烷偶联剂与银层之间的化学键。XPS 结果表明,对于经 N-(2-氨基乙基)-3-氨基丙基三甲氧基硅烷(KH792)修饰的镀银 FA,将镀银时间缩短至 2 分钟即可检测到 N-银配位键。扫描电子显微镜(SEM)显示,Ag 颗粒聚集在 FA 表面,甚至在经 KH560 和 MTMS 改性后出现了裸露表面,这进一步证明了银层与硅烷偶联剂之间没有化学键。
{"title":"The Evaluation and Detection of the Chemical Bond Between Silane Coupling Agent and Silver Layer on Alkali Activated Fly Ash.","authors":"Ranfang Zuo, Jingyun Chen, Jinder Jow, Yang Dong","doi":"10.3390/ma17215322","DOIUrl":"10.3390/ma17215322","url":null,"abstract":"<p><p>In this study, wettability was employed to evaluate the effect of alkali activation by NaOH on different fly ash (FA) particle sizes. The results indicated that the surface wettability of FA particles with 13.8 μm increased from 0.025 g<sup>2</sup>/s to 0.034 g<sup>2</sup>/s after activation by the NaOH solution, which is suitable for silane modification and electroless plating. X-ray photoelectron spectroscopy (XPS) was used to analyze whether three kinds of silane coupling agents coated on FA surfaces could detect the chemical bonds between silane coupling agents coated on the FA surface and silver layers by shortening the plating time. The XPS results demonstrated that N-Ag coordination bonds can be detected by reducing silver plating time to 2 min for Ag-plated FA modified by N-(2-aminoethyl)-3-aminopropyltrimethoxysilane (KH792). However, there were no chemical bonds detected for Ag-plated FA modified by γ-(2,3-epoxypropoxy)propytrimethoxysilane (KH560) and methyltrimethoxysilane (MTMS), even when the satellite peak of Ag disappeared after plating for 80 s. The SEM showed that Ag particles agglomerated on FA surfaces, and even a bare surface was found after modification by KH560 and MTMS, which further proved no chemical bonds between silver layers and the silane coupling agents.</p>","PeriodicalId":18281,"journal":{"name":"Materials","volume":"17 21","pages":""},"PeriodicalIF":3.1,"publicationDate":"2024-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11548042/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142623575","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Su-Jin Lee, Hyungjin Shin, Han-Na Lee, Sang-Hyun Park, Hyoung-Moo Kim, Chan-Gi Park
This study evaluated the effects of adding waste PET fibers on the mechanical properties and chloride ion penetration of latex-modified ultra-rapid hardening cement concrete used for emergency road pavement repairs. The primary experimental variable was the content of waste PET fibers. The mechanical properties of the concrete were evaluated through compressive strength, flexural strength, and splitting tensile strength tests. Its durability was evaluated through chloride ion penetration, surface resistivity, and abrasion resistance tests. The experimental results were compared with the quality standards for emergency repair concrete set by the Korea Expressway Corporation. As a result, this study has enhanced the strength and resistance to chloride ions of latex-modified concrete by incorporating waste PET fibers. In the mixture with 3.84 kg/m3 of waste PET fibers, the compressive strength was 29.9 MPa at 4 h and 42.5 MPa at 28 curing days. The flexural strength was 6.0 MPa at 4 curing hours and 7.0 MPa at 28 days, and the splitting tensile strength was 4.5 MPa at 28 days of curing. The chloride ion permeability amount and abrasion depth were 1081C and 0.82 mm, respectively. The mixture with 3.84 kg/m3 of waste PET fibers has superior compressive strength, flexural strength, splitting tensile strength, chloride ion penetration, and surface resistivity compared to the mixture with 7.68 kg/m3. This result means that the waste PET fibers caused poor dispersion and fiber-balling within the concrete, leading to loose internal void structures when incorporated at 3.84 kg/m3. However, the abrasion resistance test showed better results for the mixture with 7.68 kg/m3 of waste PET fibers than the 3.84 kg/m3 mixture. Therefore, the test results indicated that 3.84 kg/m3 of waste PET fibers is the most effective for latex-modified concrete used in emergency road pavement repairs.
本研究评估了添加废 PET 纤维对用于紧急路面修复的乳胶改性超快速硬化水泥混凝土的机械性能和氯离子渗透的影响。实验的主要变量是废 PET 纤维的含量。通过抗压强度、抗折强度和劈裂拉伸强度测试评估了混凝土的力学性能。通过氯离子渗透、表面电阻率和耐磨性测试对混凝土的耐久性进行了评估。实验结果与韩国高速公路公司制定的应急修补混凝土质量标准进行了比较。结果表明,本研究通过加入废 PET 纤维提高了乳胶改性混凝土的强度和抗氯离子能力。在含有 3.84 公斤/立方米废 PET 纤维的混合物中,4 小时的抗压强度为 29.9 兆帕,28 天养护时的抗压强度为 42.5 兆帕。弯曲强度在 4 小时固化时为 6.0 兆帕,28 天时为 7.0 兆帕,劈裂拉伸强度在 28 天固化时为 4.5 兆帕。氯离子渗透量和磨损深度分别为 1081C 和 0.82 毫米。与含有 7.68 kg/m3 废 PET 纤维的混合物相比,含有 3.84 kg/m3 废 PET 纤维的混合物在抗压强度、抗弯强度、劈裂拉伸强度、氯离子渗透量和表面电阻率方面都更胜一筹。这一结果表明,当掺入量为 3.84 kg/m3 时,废 PET 纤维在混凝土中的分散性较差,并产生纤维粘结,导致内部空隙结构松散。不过,耐磨性测试表明,7.68 千克/立方米废 PET 纤维的混合物比 3.84 千克/立方米的混合物耐磨性更好。因此,测试结果表明,3.84 千克/立方米的废 PET 纤维对用于紧急路面修复的乳胶改性混凝土最为有效。
{"title":"Effect of Waste PET Fiber on the Mechanical Properties and Chloride Ion Penetration of Emergency Repair Concrete for Road Pavement.","authors":"Su-Jin Lee, Hyungjin Shin, Han-Na Lee, Sang-Hyun Park, Hyoung-Moo Kim, Chan-Gi Park","doi":"10.3390/ma17215352","DOIUrl":"10.3390/ma17215352","url":null,"abstract":"<p><p>This study evaluated the effects of adding waste PET fibers on the mechanical properties and chloride ion penetration of latex-modified ultra-rapid hardening cement concrete used for emergency road pavement repairs. The primary experimental variable was the content of waste PET fibers. The mechanical properties of the concrete were evaluated through compressive strength, flexural strength, and splitting tensile strength tests. Its durability was evaluated through chloride ion penetration, surface resistivity, and abrasion resistance tests. The experimental results were compared with the quality standards for emergency repair concrete set by the Korea Expressway Corporation. As a result, this study has enhanced the strength and resistance to chloride ions of latex-modified concrete by incorporating waste PET fibers. In the mixture with 3.84 kg/m<sup>3</sup> of waste PET fibers, the compressive strength was 29.9 MPa at 4 h and 42.5 MPa at 28 curing days. The flexural strength was 6.0 MPa at 4 curing hours and 7.0 MPa at 28 days, and the splitting tensile strength was 4.5 MPa at 28 days of curing. The chloride ion permeability amount and abrasion depth were 1081C and 0.82 mm, respectively. The mixture with 3.84 kg/m<sup>3</sup> of waste PET fibers has superior compressive strength, flexural strength, splitting tensile strength, chloride ion penetration, and surface resistivity compared to the mixture with 7.68 kg/m<sup>3</sup>. This result means that the waste PET fibers caused poor dispersion and fiber-balling within the concrete, leading to loose internal void structures when incorporated at 3.84 kg/m<sup>3</sup>. However, the abrasion resistance test showed better results for the mixture with 7.68 kg/m<sup>3</sup> of waste PET fibers than the 3.84 kg/m<sup>3</sup> mixture. Therefore, the test results indicated that 3.84 kg/m<sup>3</sup> of waste PET fibers is the most effective for latex-modified concrete used in emergency road pavement repairs.</p>","PeriodicalId":18281,"journal":{"name":"Materials","volume":"17 21","pages":""},"PeriodicalIF":3.1,"publicationDate":"2024-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11547718/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142623126","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Xufeng Wang, Hongli Suo, Yaotang Ji, Zili Zhang, Lanjin Wang, Lei Wang, Jianhua Liu, Qiuliang Wang
In this paper, the texture evolution of the Ni-5%W alloy baseband with different strain variables (εvM = 3.9, 4.9, and 5.1) during rolling and annealing was studied using the electron back scattering diffraction (EBSD) technique. The results indicate that after high-temperature annealing at 1150 °C, all three strain levels of the alloy substrates can achieve a strong cubic texture, with a content exceeding 99% (<10°). However, the texture evolution trajectory is significantly influenced by the strain level. When the content of cubic texture in the alloy substrates under strain levels of 3.9 and 5.1 is the same, significant temperature differences exist. Additionally, the different strain levels result in varying nucleation rates and growth rates of cubic texture in the Ni-5%W alloy substrates. The study reveals that in the alloy substrates under strain levels of 3.9 and 4.9, recrystallized cubic grain nuclei grow within a layered structure, resulting in larger grain sizes and lower nucleation rates. In contrast, in the alloy substrates under a strain level of 5.1, recrystallized cubic grain nuclei form from small equiaxed grains, leading to higher nucleation rates but smaller grain sizes, competing with random orientations. In the later stages of nucleation, recrystallized grains in the alloy substrates under a strain level of 5.1 exhibit a significant size advantage, rapidly growing by engulfing randomly oriented grains. Compared to the alloy substrates with lower strain levels, the recrystallized cubic grains in the alloy substrates under a strain level of 5.1 have higher nucleation rates and faster growth rates.
{"title":"Analysis of the Ni-5%at.W Alloy Substrate Texture Evolution at Different Strain Levels Using the EBSD Technique.","authors":"Xufeng Wang, Hongli Suo, Yaotang Ji, Zili Zhang, Lanjin Wang, Lei Wang, Jianhua Liu, Qiuliang Wang","doi":"10.3390/ma17215334","DOIUrl":"10.3390/ma17215334","url":null,"abstract":"<p><p>In this paper, the texture evolution of the Ni-5%W alloy baseband with different strain variables (<i>ε</i><sub>vM</sub> = 3.9, 4.9, and 5.1) during rolling and annealing was studied using the electron back scattering diffraction (EBSD) technique. The results indicate that after high-temperature annealing at 1150 °C, all three strain levels of the alloy substrates can achieve a strong cubic texture, with a content exceeding 99% (<10°). However, the texture evolution trajectory is significantly influenced by the strain level. When the content of cubic texture in the alloy substrates under strain levels of 3.9 and 5.1 is the same, significant temperature differences exist. Additionally, the different strain levels result in varying nucleation rates and growth rates of cubic texture in the Ni-5%W alloy substrates. The study reveals that in the alloy substrates under strain levels of 3.9 and 4.9, recrystallized cubic grain nuclei grow within a layered structure, resulting in larger grain sizes and lower nucleation rates. In contrast, in the alloy substrates under a strain level of 5.1, recrystallized cubic grain nuclei form from small equiaxed grains, leading to higher nucleation rates but smaller grain sizes, competing with random orientations. In the later stages of nucleation, recrystallized grains in the alloy substrates under a strain level of 5.1 exhibit a significant size advantage, rapidly growing by engulfing randomly oriented grains. Compared to the alloy substrates with lower strain levels, the recrystallized cubic grains in the alloy substrates under a strain level of 5.1 have higher nucleation rates and faster growth rates.</p>","PeriodicalId":18281,"journal":{"name":"Materials","volume":"17 21","pages":""},"PeriodicalIF":3.1,"publicationDate":"2024-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11547389/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142623381","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yahya Kaya, Hatice Gizem Şahin, Naz Mardani, Ali Mardani
The cement industry is of great importance in terms of raw materials consumed, energy consumed, and greenhouse gases emitted. Grinding aids (GA) are used to reduce energy consumption and costs, as well as to reduce the amount of CO2 released into the environment. In this study, the effect of GA-polycarboxylate ether-based water-reducing admixture (PCE) compatibility on some fresh, rheological and hardened state properties of cementitious systems was investigated. In order to investigate the rheological properties and thixotropic behavior of the mixtures, a total of 51 cement paste mixtures were prepared, containing 4 different types (molasses, MEG, DEA and ethanol) and ratios (0.025, 0.05, 0.75 and 0.1) of GAs and 2 different ratios (0.08% and 0.16%) of PCE in addition to the control mixture. In addition, the effect of the used GAs on the grinding efficiency and compressive strength value was investigated. Additionally, the predictability of the type of GA, dosage and cure time using the Taguchi method was investigated. It was determined that the highest grinding performance was obtained in mixtures containing MEG. It was determined that in cement paste mixtures containing GAs, the dynamic yield stress and viscosity values generally decrease with the increase in PCE usage rate up to a certain value, and these values may increase if the PCE usage increases further. It was determined that such behavior is not present in cement paste mixtures containing GAs and that the structural build-up value of the mixtures generally increases with the increase in the PCE admixture usage rate. It was determined that the use of GAs had a positive effect on 28-day compressive strength.
水泥工业在原材料消耗、能源消耗和温室气体排放方面具有重要意义。使用助磨剂(GA)不仅可以降低能耗和成本,还能减少排放到环境中的二氧化碳量。本研究调查了 GA-聚羧酸醚基减水剂(PCE)相容性对水泥基体系的一些新鲜、流变和硬化状态性能的影响。为了研究混合物的流变特性和触变性能,共制备了 51 种水泥浆混合物,其中除对照混合物外,还含有 4 种不同类型(糖蜜、MEG、DEA 和乙醇)和比率(0.025、0.05、0.75 和 0.1)的 GA 和 2 种不同比率(0.08% 和 0.16%)的 PCE。此外,还研究了所使用的 GAs 对研磨效率和抗压强度值的影响。此外,还采用田口方法研究了 GA 类型、用量和固化时间的可预测性。结果表明,含有 MEG 的混合物具有最高的碾磨性能。研究还确定,在含有 GA 的水泥浆混合物中,动态屈服应力和粘度值通常会随着 PCE 用量的增加而降低,直至达到一定值;如果 PCE 用量进一步增加,这些值可能会升高。经测定,含有 GAs 的水泥浆混合物不存在这种行为,而且混合物的结构堆积值通常会随着 PCE 掺合料用量的增加而增加。研究还确定,使用 GAs 对 28 天抗压强度有积极影响。
{"title":"Influence of Grinding Aids on the Grinding Performance and Rheological Properties of Cementitious Systems.","authors":"Yahya Kaya, Hatice Gizem Şahin, Naz Mardani, Ali Mardani","doi":"10.3390/ma17215328","DOIUrl":"10.3390/ma17215328","url":null,"abstract":"<p><p>The cement industry is of great importance in terms of raw materials consumed, energy consumed, and greenhouse gases emitted. Grinding aids (GA) are used to reduce energy consumption and costs, as well as to reduce the amount of CO<sub>2</sub> released into the environment. In this study, the effect of GA-polycarboxylate ether-based water-reducing admixture (PCE) compatibility on some fresh, rheological and hardened state properties of cementitious systems was investigated. In order to investigate the rheological properties and thixotropic behavior of the mixtures, a total of 51 cement paste mixtures were prepared, containing 4 different types (molasses, MEG, DEA and ethanol) and ratios (0.025, 0.05, 0.75 and 0.1) of GAs and 2 different ratios (0.08% and 0.16%) of PCE in addition to the control mixture. In addition, the effect of the used GAs on the grinding efficiency and compressive strength value was investigated. Additionally, the predictability of the type of GA, dosage and cure time using the Taguchi method was investigated. It was determined that the highest grinding performance was obtained in mixtures containing MEG. It was determined that in cement paste mixtures containing GAs, the dynamic yield stress and viscosity values generally decrease with the increase in PCE usage rate up to a certain value, and these values may increase if the PCE usage increases further. It was determined that such behavior is not present in cement paste mixtures containing GAs and that the structural build-up value of the mixtures generally increases with the increase in the PCE admixture usage rate. It was determined that the use of GAs had a positive effect on 28-day compressive strength.</p>","PeriodicalId":18281,"journal":{"name":"Materials","volume":"17 21","pages":""},"PeriodicalIF":3.1,"publicationDate":"2024-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11547361/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142623704","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Bartlomiej Konieczny, Agata Szczesio-Wlodarczyk, Artur Andrearczyk, Bartlomiej Januszewicz, Sebastian Lipa, Rafał Zieliński, Jerzy Sokolowski
Residual stresses and anisotropic structures characterize laser powder bed fusion (L-PBF) products due to rapid thermal changes during fabrication, potentially leading to microcracking and lower strength. Post-heat treatments are crucial for enhancing mechanical properties. Numerous dental technology laboratories worldwide are adopting the new technologies but must invest considerable time and resources to refine them for specific requirements. Our research can assist researchers in identifying thermal processes that enhance the mechanical properties of dental Co-Cr alloys. In this study, high cooling rates (quenching) and annealing after quenching were evaluated for L-PBF Co-Cr dental alloys. Cast samples (standard manufacturing method) were tested as a second reference material. Tensile strength, Vickers hardness, microstructure characterization, and phase identification were performed. Significant differences were found among the L-PBF groups and the cast samples. The lowest tensile strength (707 MPa) and hardness (345 HV) were observed for cast Starbond COS. The highest mechanical properties (1389 MPa, 535 HV) were observed for the samples subjected to the water quenching and reheating methods. XRD analysis revealed that the face-centered cubic (FCC) and hexagonal close-packed (HCP) phases are influenced by the composition and heat treatment. Annealing after quenching improved the microstructure homogeneity and increased the HCP content. L-PBF techniques yielded superior mechanical properties compared to traditional casting methods, offering efficiency and precision. Future research should focus on fatigue properties.
{"title":"Enhancing the Mechanical Properties of Co-Cr Dental Alloys Fabricated by Laser Powder Bed Fusion: Evaluation of Quenching and Annealing as Heat Treatment Methods.","authors":"Bartlomiej Konieczny, Agata Szczesio-Wlodarczyk, Artur Andrearczyk, Bartlomiej Januszewicz, Sebastian Lipa, Rafał Zieliński, Jerzy Sokolowski","doi":"10.3390/ma17215313","DOIUrl":"10.3390/ma17215313","url":null,"abstract":"<p><p>Residual stresses and anisotropic structures characterize laser powder bed fusion (L-PBF) products due to rapid thermal changes during fabrication, potentially leading to microcracking and lower strength. Post-heat treatments are crucial for enhancing mechanical properties. Numerous dental technology laboratories worldwide are adopting the new technologies but must invest considerable time and resources to refine them for specific requirements. Our research can assist researchers in identifying thermal processes that enhance the mechanical properties of dental Co-Cr alloys. In this study, high cooling rates (quenching) and annealing after quenching were evaluated for L-PBF Co-Cr dental alloys. Cast samples (standard manufacturing method) were tested as a second reference material. Tensile strength, Vickers hardness, microstructure characterization, and phase identification were performed. Significant differences were found among the L-PBF groups and the cast samples. The lowest tensile strength (707 MPa) and hardness (345 HV) were observed for cast Starbond COS. The highest mechanical properties (1389 MPa, 535 HV) were observed for the samples subjected to the water quenching and reheating methods. XRD analysis revealed that the face-centered cubic (FCC) and hexagonal close-packed (HCP) phases are influenced by the composition and heat treatment. Annealing after quenching improved the microstructure homogeneity and increased the HCP content. L-PBF techniques yielded superior mechanical properties compared to traditional casting methods, offering efficiency and precision. Future research should focus on fatigue properties.</p>","PeriodicalId":18281,"journal":{"name":"Materials","volume":"17 21","pages":""},"PeriodicalIF":3.1,"publicationDate":"2024-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11547738/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142623297","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Yuanjia Lu, Maobing Shuai, Jiyun Gao, Xiaolei Ye, Shenghui Guo, Li Yang, Bin Huang, Jiajia Zhang, Ming Hou, Lei Gao, Ziqi Zhou
Dense lithium hydride (LiH) is widely used in neutron shielding applications for thermonuclear reactors and space systems due to its unique properties. However, traditional sintering methods often lead to cracking in LiH products. This study investigates the densification sintering of LiH using microwave technology. A multiphysics model was established based on the measured dielectric properties of LiH at different temperatures, allowing for a detailed analysis of the electromagnetic and thermal field distributions during the microwave heating of cylindrical LiH samples. The results indicate that the electric field distribution within the LiH is relatively uniform, with resistive losses concentrated primarily in the LiH region of the microwave cavity. LiH rapidly absorbs microwave energy, reaching the sintering temperature of 520 °C in just 415 s. Additionally, the temperature difference between the low- and high-temperature regions during the sintering process remains below 5 °C, demonstrating excellent uniform heating characteristics. The microwave sintering process enhances interface migration within the LiH samples, resulting in dense metallurgical bonding between grains. In summary, this research provides valuable insights and theoretical support for the rapid densification of LiH materials, highlighting the potential of microwave technology in improving material properties.
高密度氢化锂(LiH)因其独特的性能被广泛应用于热核反应堆和太空系统的中子屏蔽应用中。然而,传统的烧结方法往往会导致锂氢化物产品开裂。本研究探讨了利用微波技术对锂辉石进行致密化烧结的问题。根据测量到的不同温度下锂辉石的介电性能,建立了一个多物理场模型,对微波加热圆柱形锂辉石样品过程中的电磁场和热场分布进行了详细分析。结果表明,锂辉石内部的电场分布相对均匀,电阻损耗主要集中在微波腔的锂辉石区域。此外,在烧结过程中,低温区和高温区之间的温差保持在 5 °C 以下,显示了极佳的均匀加热特性。微波烧结过程增强了 LiH 样品内部的界面迁移,使晶粒之间形成致密的冶金结合。总之,这项研究为锂辉石材料的快速致密化提供了宝贵的见解和理论支持,凸显了微波技术在改善材料性能方面的潜力。
{"title":"Numerical Simulation and Experimental Analysis for Microwave Sintering Process of Lithium Hydride (LiH).","authors":"Yuanjia Lu, Maobing Shuai, Jiyun Gao, Xiaolei Ye, Shenghui Guo, Li Yang, Bin Huang, Jiajia Zhang, Ming Hou, Lei Gao, Ziqi Zhou","doi":"10.3390/ma17215342","DOIUrl":"10.3390/ma17215342","url":null,"abstract":"<p><p>Dense lithium hydride (LiH) is widely used in neutron shielding applications for thermonuclear reactors and space systems due to its unique properties. However, traditional sintering methods often lead to cracking in LiH products. This study investigates the densification sintering of LiH using microwave technology. A multiphysics model was established based on the measured dielectric properties of LiH at different temperatures, allowing for a detailed analysis of the electromagnetic and thermal field distributions during the microwave heating of cylindrical LiH samples. The results indicate that the electric field distribution within the LiH is relatively uniform, with resistive losses concentrated primarily in the LiH region of the microwave cavity. LiH rapidly absorbs microwave energy, reaching the sintering temperature of 520 °C in just 415 s. Additionally, the temperature difference between the low- and high-temperature regions during the sintering process remains below 5 °C, demonstrating excellent uniform heating characteristics. The microwave sintering process enhances interface migration within the LiH samples, resulting in dense metallurgical bonding between grains. In summary, this research provides valuable insights and theoretical support for the rapid densification of LiH materials, highlighting the potential of microwave technology in improving material properties.</p>","PeriodicalId":18281,"journal":{"name":"Materials","volume":"17 21","pages":""},"PeriodicalIF":3.1,"publicationDate":"2024-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11547530/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142623257","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Fan Zhang, Jihui Qin, Kangyi Cai, John J Myers, Hongyan Ma
It has recently been found that magnesium potassium phosphate cement (MKPC) paste coating applied on the surface of steel reinforcement can effectively retard the onset of corrosion and suppress corrosion reactions. However, the fast-setting nature of MKPC-which is a merit in repair-can be problematic in a practical engineering process of coating the steel reinforcement with MKPC paste. To address this problem, boric acid (H3BO3) was added as a retarder in an MKPC formulation to prolong the setting time. This work investigated the impact of boric acid (at 5% by weight of MgO) on the anti-corrosion performance of MKPC paste coating through a series of electrochemical (EC) tests. The results showed that the anti-corrosion performance of MKPC paste coating for a mild steel bar could be interfered with by the presence of boric acid. In the same testing situation (immersed in 3.5 wt.% NaCl corrosion solution), the polarization resistance and corrosion current density of the group including boric acid were inferior and exceeded the corrosion thresholds prior to the control group without boric acid. Meanwhile, the time constant phase in the frequency range from 1 Hz to 10 kHz was rarely observed, implying that the presence of boric acid probably impaired the formation of the passivation layer. This decrease in anti-corrosion performance of MKPC paste coating could be related to the larger volume fraction of pores in the range from 0.1 to 10 µm that are formed during the initial stage of coating formation.
{"title":"Anti-Corrosion Performance of Magnesium Potassium Phosphate Cement Coating on Steel Reinforcement: The Effect of Boric Acid.","authors":"Fan Zhang, Jihui Qin, Kangyi Cai, John J Myers, Hongyan Ma","doi":"10.3390/ma17215310","DOIUrl":"https://doi.org/10.3390/ma17215310","url":null,"abstract":"<p><p>It has recently been found that magnesium potassium phosphate cement (MKPC) paste coating applied on the surface of steel reinforcement can effectively retard the onset of corrosion and suppress corrosion reactions. However, the fast-setting nature of MKPC-which is a merit in repair-can be problematic in a practical engineering process of coating the steel reinforcement with MKPC paste. To address this problem, boric acid (H<sub>3</sub>BO<sub>3</sub>) was added as a retarder in an MKPC formulation to prolong the setting time. This work investigated the impact of boric acid (at 5% by weight of MgO) on the anti-corrosion performance of MKPC paste coating through a series of electrochemical (EC) tests. The results showed that the anti-corrosion performance of MKPC paste coating for a mild steel bar could be interfered with by the presence of boric acid. In the same testing situation (immersed in 3.5 wt.% NaCl corrosion solution), the polarization resistance and corrosion current density of the group including boric acid were inferior and exceeded the corrosion thresholds prior to the control group without boric acid. Meanwhile, the time constant phase in the frequency range from 1 Hz to 10 kHz was rarely observed, implying that the presence of boric acid probably impaired the formation of the passivation layer. This decrease in anti-corrosion performance of MKPC paste coating could be related to the larger volume fraction of pores in the range from 0.1 to 10 µm that are formed during the initial stage of coating formation.</p>","PeriodicalId":18281,"journal":{"name":"Materials","volume":"17 21","pages":""},"PeriodicalIF":3.1,"publicationDate":"2024-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11547305/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142623435","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Greta Dei Rossi, Laura Maria Vergani, Federica Buccino
The emerging paradigm of personalised bone repair embodies a transformative triad comprising bio-inspired design, digital fabrication, and the exploration of innovative materials. The increasing average age of the population, alongside the rising incidence of fractures associated with age-related conditions such as osteoporosis, necessitates the development of customised, efficient, and minimally invasive treatment modalities as alternatives to conventional methods (e.g., autografts, allografts, Ilizarov distraction, and bone fixators) typically employed to promote bone regeneration. A promising innovative technique involves the use of cellularised scaffolds incorporating mesenchymal stem cells (MSCs). The selection of materials-ranging from metals and ceramics to synthetic or natural bio-derived polymers-combined with a design inspired by natural sources (including bone, corals, algae, shells, silk, and plants) facilitates the replication of geometries, architectures, porosities, biodegradation capabilities, and mechanical properties conducive to physiological bone regeneration. To mimic internal structures and geometries for construct customisation, scaffolds can be designed using Computer-aided Design (CAD) and fabricated via 3D-printing techniques. This approach not only enables precise control over external shapes and internal architectures but also accommodates the use of diverse materials that improve biological performance and provide economic advantages. Finally, advanced numerical models are employed to simulate, analyse, and optimise the complex processes involved in personalised bone regeneration, with computational predictions validated against experimental data and in vivo studies to ascertain the model's ability to predict the recovery of bone shape and function.
{"title":"A Novel Triad of Bio-Inspired Design, Digital Fabrication, and Bio-Derived Materials for Personalised Bone Repair.","authors":"Greta Dei Rossi, Laura Maria Vergani, Federica Buccino","doi":"10.3390/ma17215305","DOIUrl":"10.3390/ma17215305","url":null,"abstract":"<p><p>The emerging paradigm of personalised bone repair embodies a transformative triad comprising bio-inspired design, digital fabrication, and the exploration of innovative materials. The increasing average age of the population, alongside the rising incidence of fractures associated with age-related conditions such as osteoporosis, necessitates the development of customised, efficient, and minimally invasive treatment modalities as alternatives to conventional methods (e.g., autografts, allografts, Ilizarov distraction, and bone fixators) typically employed to promote bone regeneration. A promising innovative technique involves the use of cellularised scaffolds incorporating mesenchymal stem cells (MSCs). The selection of materials-ranging from metals and ceramics to synthetic or natural bio-derived polymers-combined with a design inspired by natural sources (including bone, corals, algae, shells, silk, and plants) facilitates the replication of geometries, architectures, porosities, biodegradation capabilities, and mechanical properties conducive to physiological bone regeneration. To mimic internal structures and geometries for construct customisation, scaffolds can be designed using Computer-aided Design (CAD) and fabricated via 3D-printing techniques. This approach not only enables precise control over external shapes and internal architectures but also accommodates the use of diverse materials that improve biological performance and provide economic advantages. Finally, advanced numerical models are employed to simulate, analyse, and optimise the complex processes involved in personalised bone regeneration, with computational predictions validated against experimental data and in vivo studies to ascertain the model's ability to predict the recovery of bone shape and function.</p>","PeriodicalId":18281,"journal":{"name":"Materials","volume":"17 21","pages":""},"PeriodicalIF":3.1,"publicationDate":"2024-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11547793/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142623362","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
One of the key trends affecting the future of the construction industry is the issue of ecology; therefore, current activities in construction aim to reduce the use of raw materials, which is made possible by including recycled materials in composites, among other methods. This article describes the results of tests conducted using four types of epoxy composites, i.e., composites modified with waste rubber (WR), composites modified with waste polyethylene (PE) agglomerate, glycolysate obtained using polyethylene terephthalate (PET) waste, and control unmodified mortars (CUM). Selected properties of the mortars were monitored during their maturation under laboratory conditions, as well as after post-curing at elevated temperatures in the range of 60 °C-180 °C. With the increase in the reheating temperature, an increase in the flexural strength of all types of mortars was noted, with the highest more than twofold stronger than the unmodified composites. The compressive strength increased up to a temperature of 140 °C, and then decreased slightly. The highest value of 139.8 MPa was obtained using PET mortars. Post-curing also led to a slight loss of mass of all samples in the range of 0 to 0.06%. Statistical methods were employed, which made it possible to determine the post-curing temperature and composite composition for which the determined properties are simultaneously the most beneficial, especially for the prefabricated elements.
{"title":"Impact of Different Post-Curing Temperatures on Mechanical and Physical Properties of Waste-Modified Polymer Composites.","authors":"Bernardeta Dębska, Bruna Silva Almada, Guilherme Jorge Brigolini Silva","doi":"10.3390/ma17215301","DOIUrl":"10.3390/ma17215301","url":null,"abstract":"<p><p>One of the key trends affecting the future of the construction industry is the issue of ecology; therefore, current activities in construction aim to reduce the use of raw materials, which is made possible by including recycled materials in composites, among other methods. This article describes the results of tests conducted using four types of epoxy composites, i.e., composites modified with waste rubber (WR), composites modified with waste polyethylene (PE) agglomerate, glycolysate obtained using polyethylene terephthalate (PET) waste, and control unmodified mortars (CUM). Selected properties of the mortars were monitored during their maturation under laboratory conditions, as well as after post-curing at elevated temperatures in the range of 60 °C-180 °C. With the increase in the reheating temperature, an increase in the flexural strength of all types of mortars was noted, with the highest more than twofold stronger than the unmodified composites. The compressive strength increased up to a temperature of 140 °C, and then decreased slightly. The highest value of 139.8 MPa was obtained using PET mortars. Post-curing also led to a slight loss of mass of all samples in the range of 0 to 0.06%. Statistical methods were employed, which made it possible to determine the post-curing temperature and composite composition for which the determined properties are simultaneously the most beneficial, especially for the prefabricated elements.</p>","PeriodicalId":18281,"journal":{"name":"Materials","volume":"17 21","pages":""},"PeriodicalIF":3.1,"publicationDate":"2024-10-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC11547642/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142623656","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}