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How Cables Fail-the Myths and Fundamentals to Ensuring Long Cable Life 电缆是如何失效的——确保电缆长寿命的神话和基本原理
Pub Date : 2018-06-01 DOI: 10.1109/eic.2018.8481113
B. Lanz, W. Chatterton
“How do cables fail?” is a loaded question. The mechanisms by which many cables fail are presumed unknown due to the catastrophic failure site being un-diagnosable post failure. There are many myths regarding the phenomena of what causes a cable to fail. The expected life of cables is also a hotly debated topic. “Cables last 40 years” is the common mantra most asset managers live by. There are many other myths as well such as “Water trees fail cables” and “Electrical trees have very short lives”. These myths will be discussed and debunked. An understanding of what really causes cables to fail will be described allowing the asset manager to make corrective actions prior to having an unplanned failure. Key cable issue fundamentals will be presented that need to be understood to help promote a long cable life. Proper cable system partial discharge (PD) assessment is very important in helping to ensure long cable life. Statistically significant supporting data will be presented. Assess first, then act on the findings to guarantee a long cable life.
“电缆是如何失效的?”这是一个含糊其辞的问题。许多电缆失效的机制被认为是未知的,因为灾难性的故障地点在故障后无法诊断。关于电缆故障的原因有很多误解。电缆的预期寿命也是一个热议的话题。“电缆可以使用40年”是大多数资产管理公司的口头禅。还有许多其他的神话,如“水树会损坏电缆”和“电气树的寿命很短”。这些神话将被讨论和揭穿。了解电缆故障的真正原因将有助于资产管理人员在发生意外故障之前采取纠正措施。关键电缆问题的基本原理将提出,需要了解,以帮助促进电缆的长寿命。正确的电缆系统局部放电(PD)评估对于确保电缆的长寿命非常重要。将提供统计上显著的支持数据。首先进行评估,然后根据发现采取行动,以保证电缆的长寿命。
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引用次数: 0
The PD and Endurance Features of Enameled Wires at Short Repetitive Impulsive Voltages 短重复脉冲电压下漆包线的放电特性和耐久特性
Pub Date : 2018-06-01 DOI: 10.1109/EIC.2018.8481043
Peng Wang, Changjiang Zheng, Ying Li, Yong Lei, A. Cavallini
Partial discharge (PD) and endurance test under repetitive impulsive voltages are necessary for insulation systems of inverter-fed motors to guarantee its reliability. When performing partial discharge inception voltage (PDIV) and endurance test using impulsive voltages, the repetitive impulsive voltage parameters such as rise time, fall time, frequency and duty cycle could influence test result significantly according to our previous studies under repetitive square wave voltages with 50% duty cycles. However, there is little study on the influence of repetitive impulsive voltage with very short time duration, which is the real voltage stressed on insulation in stators, on PD and endurance. Therefore, this work focuses on the investigation of the effects of short unipolar repetitive impulsive voltages with 200 ns voltage duration on PD statistics and insulation lifetime of enameled wires. A great number of PD and endurance tests under impulsive voltages is performed on twisted wires used for inverter-fed motor insulation. Both ultra-high frequency (UHF) and ultraviolet sensors were used to suppress disturbance produced by power electronic devices and thus, receive PD signals with high signal to noise ratio. Experimental results show that PD magnitude under unipolar short impulsive voltages with different rise times increase significantly with the decreasing rise times, which is similar to the results obtained at bipolar repetitive square wave voltages with 50% duty cycles. Moreover, endurance test under two voltage conditions indicate that, even with same peak-to-peak value and frequency, short pulse voltages will give rise to longer endurance than square pulse voltages.
为保证逆变电机绝缘系统的可靠性,必须对逆变电机绝缘系统进行反复脉冲电压下的局部放电和耐久试验。在使用脉冲电压进行局部放电起始电压(PDIV)和耐久性试验时,根据我们之前的研究,在50%占空比的重复方波电压下,重复脉冲电压的上升时间、下降时间、频率和占空比等参数会对试验结果产生显著影响。然而,对于持续时间极短的重复脉冲电压(即定子绝缘上的真实应力电压)对PD和耐久性能的影响研究甚少。因此,本研究的重点是研究200 ns电压持续时间的短单极重复脉冲电压对漆包线PD统计和绝缘寿命的影响。对用于逆变电机绝缘的绞丝进行了大量脉冲电压下的局部放电和耐久试验。采用超高频(UHF)和紫外传感器抑制电力电子器件产生的干扰,接收高信噪比的PD信号。实验结果表明,在不同上升次数的单极短脉冲电压下,PD值随上升次数的减小而显著增加,这与在占空比为50%的双极重复方波电压下的结果相似。此外,两种电压条件下的耐久试验表明,即使在相同的峰峰值和频率下,短脉冲电压比方脉冲电压的耐久时间更长。
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引用次数: 6
GIS Condition Assessment Method Based on Fuzzy Mathematics Theory 基于模糊数学理论的GIS状态评价方法
Pub Date : 2018-06-01 DOI: 10.1109/EIC.2018.8481119
Peng Zhang, B. Qi, Zhihai Rong, Chengrong Li, Chao Gu, Demeng Bai
Gas insulated switchgear (GIS)'s property and operation state has a directly influence on the grid safety. Thus state assessment of GIS is badly needed. Most existing GIS state evaluation is based on fault diagnosis, and lack of research on GIS state evaluation methods. In order to develop a more reasonable maintenance strategy, this paper presents a method based on fuzzy membership degree for evaluating the GIS state. Based on all possible failure modes of each structure on GIS, this paper selected the state variables of each fault mode to provide the evaluation index for each structure failure modes. Firstly, for each state variable, its evaluation index fuzzy membership degree of “normal”, “attention”, “abnormal” and “serious” is calculated. Secondly, the weights are assigned to each state based on the analytic hierarchy process. Finally, based on the theory of evidence, all kinds of failure modes are evaluated respectively, and then the state of GIS is evaluated. The method is used to evaluate the state of GIS equipment in operation. Considering the state variables, the different structure of GIS was scored and the membership function was established to correct the weight of each index. It is proved that this method can be used to evaluate the state of GIS in operation. In this paper, a GIS condition assessment method based on fuzzy membership degree is established. The method can be used to evaluate the GIS state comprehensively and effectively.
气体绝缘开关设备的性能和运行状态直接影响到电网的安全。因此,迫切需要对GIS进行状态评估。现有的GIS状态评估大多基于故障诊断,缺乏对GIS状态评估方法的研究。为了制定更合理的维护策略,提出了一种基于模糊隶属度的GIS状态评估方法。基于GIS上各结构可能出现的所有失效模式,选取各故障模式的状态变量,给出各结构失效模式的评价指标。首先,对每个状态变量计算其评价指标“正常”、“关注”、“异常”、“严重”的模糊隶属度;其次,基于层次分析法对各个状态进行权重分配;最后,基于证据理论,分别对各种失效模式进行了评估,进而对GIS的状态进行了评估。将该方法应用于GIS设备运行状态的评估。考虑状态变量,对GIS的不同结构进行评分,建立隶属度函数,修正各指标的权重。实践证明,该方法可用于GIS运行状态的评价。本文建立了一种基于模糊隶属度的GIS状态评价方法。该方法可以全面有效地评价GIS的状态。
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引用次数: 0
Tool to Design the Primary Electrical Insulation System of Low Voltage Rotating Machines Fed by Inverters 用逆变器供电的低压旋转电机一次绝缘系统设计工具
Pub Date : 2018-06-01 DOI: 10.1109/EIC.2018.8481037
Collin Philippe, M. David, L. Yvan
In this communication, we describe a methodologic tool (software) that give instruction to design the coil winding of low voltage machines fed by inverters. The aim of this tool is to bring useful information to the coil manufacturer who has, first, to respect the size of the slots, the total copper section (slot occupancy) and the coil voltage that are imposed by the motor designer. Then, to increase the PDIV between turns and between turns and ground to the highest value. For that purpose, by using a numerical simulation that takes into account the Paschen's law, the developed software will provide how to choose and arrange the enameled wires in the slots: random or form-wound coils, wires shape (round or rectangular), number of wires in parallel by turn, insulation thickness (grade), turns arrangement,… up to find the best solution that allow to respect both motor designer and PDIV constraints. Some practical examples will be given to prove the efficiency of such a tool.
在本文中,我们描述了一种方法学工具(软件),它可以指导设计由逆变器供电的低压机器的线圈绕组。该工具的目的是为线圈制造商带来有用的信息,线圈制造商首先要尊重槽的尺寸,总铜截面(槽占用)和电机设计人员施加的线圈电压。然后,将转弯之间和转弯与地之间的PDIV增加到最大值。为此,通过使用考虑到Paschen定律的数值模拟,开发的软件将提供如何选择和排列槽中的漆包线:随机或形式缠绕线圈,电线形状(圆形或矩形),依次平行的电线数量,绝缘厚度(等级),匝数安排,……以找到允许尊重电机设计师和PDIV约束的最佳解决方案。将给出一些实际的例子来证明这种工具的有效性。
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引用次数: 7
Construction of the SHF Test Apparatus to Measure the Partial Discharge Current Waveforms in the Practical Operation Conditions of Power Transformer and Application to Influence of BTA Addition 电力变压器实际运行条件下局部放电电流波形SHF试验装置的研制及BTA添加影响的应用
Pub Date : 2018-06-01 DOI: 10.1109/EIC.2018.8481039
H. Shibata, Toshikatsu Kotsubo, Tatsuhiro Yamauchi, S. Ohtsuka
Insulation diagnosis and partial discharge (PD) test have been performed from the viewpoint of operational reliability and quality evaluation of high-voltage electrical power apparatus. The Ultra high frequency (UHF) method that measures the PD-emitted electromagnetic (EM) waves with UHF band (0.3-3 GHz) components is known as one of powerful methods of insulation diagnosis based on PD detection for highvoltage electrical power apparatus. To improve the UHF method, accurate measurement of PD current pulse is quite important because the PD current is a radiation source of the EM wave. Therefore, we have developed the SHF_PDPW (super high frequency wideband PD current pulse waveform measurement) system that enables us to obtain accurately waveforms up to SHF band (3–30 GHz). Using this system, we have investigated PD characteristics such as PD current pulse waveforms in mineral oil used as insulation oil for transformer. As a result, this system could observe the PD phenomena which were a few tens picoseconds order rise time, i.e. undetectable ones in the conventional measurement band. It is necessary to investigate the insulation oil considering practical operation conditions such as degassing, oil temperature change, generation of the combustible gas by discharge and heating oil, addition of additives like 1,2,3-benzotriazole (BTA) and so on, in order to improve the operation method and the reliability of it. In this study, we constructed the new experimental system which could investigate PD properties under the practical conditions of the power transformer. Then, as a first step, we investigated influence of BTA additive on PD characteristics of insulation oil measured by the SHF-PDPW system. BTA has been widely used in transformer oil in Japan. The BTA addition was specified in the Japanese standard (JIS C 2320) in 1988 in order to decrease electrostatic charging. As a result, it could be confirmed that the usefulness of developed experimental system and the influence of BTA additive on PD characteristics.
从高压电力设备运行可靠性和质量评价的角度,进行了绝缘诊断和局部放电试验。超高频(UHF)方法是利用超高频频段(0.3-3 GHz)分量测量PD发射电磁波的方法,是基于PD检测的高压电力设备绝缘诊断的有力方法之一。由于局部放电电流是电磁波的辐射源,因此精确测量局部放电电流脉冲对改进超高频方法至关重要。因此,我们开发了SHF_PDPW(超高频宽带PD电流脉冲波形测量)系统,使我们能够获得高达SHF频段(3-30 GHz)的精确波形。利用该系统研究了矿物油在变压器绝缘油中的局部放电特性,如局部放电电流脉冲波形。因此,该系统可以观测到几十皮秒级上升时间的局部放电现象,即传统测量波段无法检测到的现象。有必要考虑脱气、油温变化、排放和加热油产生可燃气体、添加1,2,3-苯并三唑(BTA)等添加剂等实际操作条件,对保温油进行研究,以改进其操作方法和可靠性。在本研究中,我们建立了一个新的实验系统,可以研究电力变压器在实际条件下的局部放电特性。然后,作为第一步,我们研究了BTA添加剂对SHF-PDPW系统测量的绝缘油PD特性的影响。BTA在日本变压器油中得到了广泛的应用。1988年,日本标准(JIS C 2320)规定了BTA的添加,以减少静电充电。实验结果证实了所建立的实验体系的有效性以及BTA添加剂对PD特性的影响。
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引用次数: 1
Facilitating Proactive Stator Winding Maintenance Using Partial Discharge Patterns 使用局部放电模式促进主动定子绕组维护
Pub Date : 2018-06-01 DOI: 10.1109/EIC.2018.8480895
R. Kuppuswamy, Sandy Rainey
Failures in stator windings usually occur due to four factors (the so-called TEAM factor in IEC standard 60505); all of them have the potential to generate partial discharges (PD) and influence the life expectancy of the winding. Assessment of the winding condition using continuous online PD measurements allows early detection of weak spots in the insulation, identify the need for maintenance repairs and therefore reduce the risk of unexpected failures. For example, repairing the junction between the conductive and voltage grading coating is often possible when the underlying mica insulation is not affected. Typical interconnected high voltage assets in a power generation plant are the combination of generator - isolated phase bus - generator step-up transformer. PD activity from interconnected HV assets overlap and can result in false alarms and erroneous conclusions on the origin of the fault sources. This paper starts with a brief description of the permanent online monitoring system used in this study, which uses conventional and unconventional PD sensors configured in a specific manner to capture separately PD activity occurring in different sections of an interconnected HV asset, and use them in PD source characterization and insulation diagnosis. PD patterns measured for normally deteriorated generators are analyzed, and the correlation between the causes of the defects and the PD patterns are shown. Using case examples drawn from several years of experience with continuous online PD measurements, it is shown that it aids not only early detection of faults but also an effective way to reduce required plant maintenance activities, cut operating costs, and prevent unplanned shutdowns.
定子绕组的故障通常由四个因素引起(IEC标准60505中所谓的TEAM因素);它们都有可能产生局部放电(PD)并影响绕组的预期寿命。使用连续在线PD测量来评估绕组状况,可以早期发现绝缘中的弱点,确定维护维修的需要,从而降低意外故障的风险。例如,当底层云母绝缘不受影响时,修复导电涂层和电压分级涂层之间的连接处通常是可能的。电站中典型的互联高压设备是发电机-隔离相母线-发电机升压变压器的组合。相互连接的高压设备的PD活动重叠,可能导致错误的警报和错误的故障来源结论。本文首先简要介绍了本研究中使用的永久在线监测系统,该系统使用以特定方式配置的常规和非常规PD传感器,分别捕获在互联高压资产的不同部分发生的PD活动,并将其用于PD源表征和绝缘诊断。分析了正常劣化发电机的局部放电模式,指出了缺陷产生的原因与局部放电模式之间的关系。通过多年的连续在线PD测量经验,表明它不仅有助于早期发现故障,而且是减少所需工厂维护活动、降低运营成本和防止意外停机的有效方法。
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引用次数: 3
Evaluation of Transformer Components for High Temperature Transformers 高温变压器变压器元件的评价
Pub Date : 2018-06-01 DOI: 10.1109/EIC.2018.8481066
K. Rapp, A. Sbravati, J. Vandermaar, M. Rave
The use of high temperature transformers, previously limited to special applications, is now being considered for distribution networks. Besides the evaluation of the solid and liquid insulation, it is essential to verify all components of the transformer exposed to temperatures higher than conventional. Sealing gaskets, de-energized tap changers, polymeric bushings and pressure relief valves are some of the items considered critical to be tested. Two standard transformer sizes, of 37.5 kVA and 50 kVA, filled with natural ester liquid, were subjected to extreme overload conditions. The transformers were loaded at 170% of nominal rating during three separate cycles, lasting for 4h, 8h and, finally, 24h. An additional cycle was applied, targeting to reach a hotspot temperature of 180°C, which required 240% of nameplate rating for the 50 kVA and 223% for the 37.5 kVA. Temperatures above 125°C and 160°C were reached respectively for top liquid and average winding. A complete teardown of the transformers was performed, followed by the evaluation of the components. Despite the high temperatures reached there was no evidence of any damage internally or externally except for the wrinkling of external stick-on tank labels.
高温变压器的使用,以前仅限于特殊应用,现在正在考虑配电网络。除了评估固体和液体绝缘外,还必须验证变压器暴露在高于常规温度下的所有部件。密封垫片、断电龙头开关、聚合物套管和减压阀是一些被认为是关键的测试项目。两种标准尺寸的变压器,37.5 kVA和50 kVA,充满天然酯液体,经受极端过载条件。变压器在三个独立的循环中以170%的标称额定负荷加载,持续4小时,8小时,最后24小时。另外进行了一个循环,目标是达到180°C的热点温度,这需要50kva额定电压的240%和37.5 kVA额定电压的223%。顶部液体和平均绕组的温度分别高于125°C和160°C。对变压器进行了彻底的拆卸,然后对部件进行了评估。尽管达到了高温,但除了外部贴罐标签起皱外,内部或外部没有任何损坏的证据。
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引用次数: 1
Studies on Surface Defects of Enamel Coated Magnet Wires 漆包磁丝表面缺陷的研究
Pub Date : 2018-06-01 DOI: 10.1109/EIC.2018.8481046
H. Sim, Yoo-Chang Lee, S. Cha
Enamel coated magnet wire is commonly used for electric motors of automotive engine, e.g. for fuel injector and pump. Polyesterimide (PEI) type of enamel coating can be damaged and brought about the motor's performance drop, in case of using volatile organic solvent (methanol, ethanol) in biofuel applied engine. In this work, The process condition of manufacturing for fuel injector and pump, e.g. temperature and duration, is investigated to know the effect on the coated surfaces. Furthermore diverse volatile organic solvents, e.g. ethanol, isopropyl alcohol (IPA), acetone, are tested about those affecting on enameled surfaces. In addition, various factors are varified in terms of electric properties of magnet wires. Typical PEI [tris (2-hydroxyethyl) isocyanurate (THEIC)-modified PEI, according to IEC (International Electrotechnical Commission) 60317–13] has the temperature index of 180-200°C (IEC 60172). To find out the temperature and cooling time effect of PEI during injection molding process, the temperature (280/320/350°C) and cooling time (4/240 s) were varied. At 320°C with cooling time of 240 s, the defects, e.g. voids and pin holes, of PEI coating were accelerated, compared with current condition (280°C, 4 s cooling). As further investigation step, the wound wires were immersed into organic solvents (ethanol, IPA and acetone). Subsequently those surface damages were observed by three-dimensional (3D) confocal microscopy and optical microscopy, and measured those electric resistances as well. Multiple crack lines, in form of surface crazing, were occurred with reaction of IPA, acetone; especially the most severe was acetone. Moreover pre-extended wires were damaged at ethanol, as well. To enhance the chemical resistance of PEI coating, polyamideimide (PAI) is applied and then shows promised results, e.g. thermal and chemical properties and durability. This PAI can be expected to apply in biofuel used engine components and next generation fuel injector and pump.
漆包线常用于汽车发动机的电动机,如喷油器、油泵等。在生物燃料发动机中使用挥发性有机溶剂(甲醇、乙醇)时,聚酯酰亚胺(PEI)型搪瓷涂层会损坏,导致电机性能下降。本文研究了喷油器和油泵的制造工艺条件,如温度和持续时间,以了解涂层表面的影响。此外,还测试了不同的挥发性有机溶剂,如乙醇、异丙醇(IPA)、丙酮对搪瓷表面的影响。此外,各种因素对磁线的电性能也有不同的影响。典型的PEI[三(2-羟乙基)异氰脲酸酯(THEIC)-改性PEI,根据IEC(国际电工委员会)60317-13]的温度指数为180-200°C (IEC 60172)。为了了解PEI在注塑过程中的温度和冷却时间效应,研究了温度(280/320/350℃)和冷却时间(4/240 s)的变化。当温度为320℃,冷却时间为240 s时,PEI涂层的空洞、针孔等缺陷的形成速度比当前温度为280℃,冷却时间为4 s时加快。作为进一步的研究步骤,将缠绕的金属丝浸入有机溶剂(乙醇、异丙醇和丙酮)中。随后用三维共聚焦显微镜和光学显微镜观察了这些表面损伤,并测量了这些损伤的电阻。异丙醇与丙酮反应,形成多裂纹线,以表面裂纹形式出现;最严重的是丙酮。此外,预先延长的导线在乙醇中也被损坏。为了提高PEI涂层的耐化学性,使用聚酰胺酰亚胺(PAI),然后显示出预期的结果,例如热化学性能和耐久性。这种PAI有望应用于生物燃料发动机部件和下一代喷油器和泵。
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引用次数: 1
Composite Film Technology, the Next Breakthrough in Flexible Electrical Insulating Materials 复合薄膜技术:柔性电绝缘材料的下一个突破
Pub Date : 2018-06-01 DOI: 10.1109/EIC.2018.8481055
T. Murray, Marc Barmeier, S. Tuckwell
Flexible materials used as electrical insulation are of three main types: papers, film, and laminate structures. Aramid fiber paper has been the industry standard for the past 50 years and has a thermal class of 200 but suffers from moisture absorption and orientation limitations. Hence, insulation technologies developed laminates with high thermal capability aramid papers on low thermal class PET films. While these products have been on the market for many years, there has been a need for technologically improved products to overcome the deficiencies of laminates, papers, and film. The technical paper introduces a newly developed product, a composite film substrate with better electrical and mechanical properties to overcome the present limitations in laminates. The paper will cover the product description, its comparative advantages over present laminates, and the benefits for the electrical industry in total.
用作电绝缘的柔性材料主要有三种类型:纸张、薄膜和层压板结构。芳纶纤维纸在过去的50年里一直是行业标准,其热等级为200,但受到吸湿性和定向性的限制。因此,绝缘技术在低热类PET薄膜上开发了具有高热性能的芳纶纸层压板。虽然这些产品已经上市多年,但仍需要技术改进的产品来克服层压板、纸张和薄膜的缺陷。本文介绍了一种新开发的产品,一种具有更好电性能和力学性能的复合薄膜衬底,以克服目前层压板的局限性。本文将涵盖产品描述,其相对于现有层压板的比较优势,以及对电气工业的总体好处。
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引用次数: 0
Evaluation of Vector Fitting Methodology on Distribution Transformers Modelling Based on Lightning Impulse Test Results 基于雷电冲击试验结果的配电变压器建模矢量拟合方法评价
Pub Date : 2018-06-01 DOI: 10.1109/EIC.2018.8480892
P. Tavares, J. Villibor, G. Lopes, G. Faria, Matheus Pereira, E. W. Neto
This paper aims to develop and validate black-box models for distribution transformers using the vector fitting methodology on Frequency Response Analysis (FRA) results. Thirteen single-phase distribution transformers were evaluated using the FRA. The black-box models obtained by vector fitting were firstly validated on frequency domain through FRA tests. Afterwards, Alternative Transients Program (ATP) simulations were used to compare the model response on time domain - where the transformer models are submitted to the standard lightning impulse shape - with actual recordings of lightning impulse tests on LAT-EFEI High Voltage Laboratory.
本文旨在利用频率响应分析(FRA)结果的向量拟合方法,开发和验证配电变压器的黑盒模型。采用FRA对13台单相配电变压器进行了评价。首先通过频域FRA试验对矢量拟合得到的黑盒模型进行频域验证。随后,采用备选瞬变程序(ATP)模拟,将模型在时域上的响应(变压器模型被提交到标准雷击形状)与late - efei高压实验室的雷击测试实际记录进行比较。
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引用次数: 0
期刊
2018 IEEE Electrical Insulation Conference (EIC)
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