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Study on the Noise Reduction Mechanism and Application of the Noise Simulation Analysis of Care Robots 护理机器人的降噪机制研究与噪声模拟分析应用
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-03 DOI: 10.1088/1361-6501/ad5ea2
Yaochi Tang, Yi Ting Chen
Currently, robots on the market have varying operational requirements due to their different functions. The care robots are primarily used to serve people under care. Therefore, reducing the amount of noise they make while moving is important. This study measured their noise in an anechoic room. This study found that the most noise is produced when they move forward and backward at full speed. The robot’s vibration signal was measured and compared with the noise source to propose the most effective way to reduce the noise. Due to the robot's small internal space, methods for noise reduction are limited. The care robot’s development must adopt quick customizable 3D printing technologies, produce sound absorption/insulation materials independently, determine the best sound absorption/insulation material and structural configuration, use impedance tubes to measure the sound absorption coefficient and sound insulation performance, and select the appropriate materials and implement them into the robot for actual tests. These results indicate that the noise value of the main contributing frequency can be reduced by 15dB at most. Furthermore, this study also used an acoustic simulation analysis to calculate and simulate the vibration and noise of the care robot. The vibration and noise signals during the robot's operation were measured and compared to provide a reference for manufacturers in design. Finally, experimental materials were added to the simulation and compared with the noise reduction results. The results show similar trends. Therefore, the model developed in this study may provide a fast, low-cost, and feasible method for the noise reduction of care robots.
目前,市场上的机器人因功能不同而有不同的操作要求。护理机器人主要用于为需要护理的人提供服务。因此,降低它们在移动过程中产生的噪音非常重要。这项研究在消声室中测量了它们的噪音。研究发现,机器人全速前进和后退时产生的噪音最大。我们测量了机器人的振动信号,并将其与噪声源进行了比较,从而提出了减少噪声的最有效方法。由于机器人内部空间狭小,降低噪音的方法有限。护理机器人的开发必须采用可快速定制的 3D 打印技术,自主生产吸音/隔音材料,确定最佳吸音/隔音材料和结构配置,使用阻抗管测量吸音系数和隔音性能,并选择合适的材料将其应用到机器人中进行实际测试。这些结果表明,主要贡献频率的噪声值最多可降低 15dB。此外,本研究还采用了声学模拟分析方法来计算和模拟护理机器人的振动和噪声。对机器人运行时的振动和噪音信号进行了测量和比较,为制造商的设计提供参考。最后,在模拟中加入了实验材料,并与降噪结果进行了比较。结果显示出相似的趋势。因此,本研究开发的模型可为护理机器人降噪提供一种快速、低成本且可行的方法。
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引用次数: 0
Lightweight Bearing Fault Diagnosis Method Based on Cross-Scale Learning Transformer under Imbalanced Data 不平衡数据下基于跨尺度学习变压器的轻量级轴承故障诊断方法
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-03 DOI: 10.1088/1361-6501/ad5ea4
Huimin Zhao, Peixi Li, Aibin Guo, Wu Deng
Due to the limited amount of failure data in rolling bearing faults, traditional fault diagnosis models encounter challenges such as low diagnostic accuracy and efficiency when dealing with imbalanced data. Additionally, many fault diagnosis models are overly complex and demand high computational resources. To address these issues, a lightweight bearing fault diagnosis method based on Cross-Scale Learnable Transformer (CSLT) is proposed for imbalanced data. For difficult-to-classify samples, a learnable generalized focal loss function is defined. The learnable parameters are employed to increase its flexibility, it better addresses the issue of bearing fault diagnosis under imbalanced data conditions. Then, a multi-head broadcasted self-attention mechanism is designed by capturing critical local features of the signal through one-dimensional convolution operations, which not only improves feature extraction capability but also reduces computational complexity. Finally, a dynamic label prediction pruning module is developed to trim redundant labels, which helps in lightening the model and enhancing both feature extraction and diagnostic efficiency. The experimental results demonstrate that the proposed diagnosis method exhibits superior diagnostic precision and efficiency by comparing with other methods.
由于滚动轴承故障的故障数据量有限,传统的故障诊断模型在处理不平衡数据时遇到了诊断准确率和效率低等挑战。此外,许多故障诊断模型过于复杂,需要大量计算资源。为了解决这些问题,我们提出了一种基于跨尺度可学习变换器(CSLT)的轻量级轴承故障诊断方法,用于不平衡数据。针对难以分类的样本,定义了可学习的广义焦点损失函数。采用可学习参数提高了其灵活性,从而更好地解决了不平衡数据条件下的轴承故障诊断问题。然后,通过一维卷积运算捕捉信号的关键局部特征,设计了一种多头广播自关注机制,不仅提高了特征提取能力,还降低了计算复杂度。最后,开发了一个动态标签预测剪枝模块来修剪冗余标签,这有助于简化模型,提高特征提取和诊断效率。实验结果表明,与其他方法相比,所提出的诊断方法具有更高的诊断精度和效率。
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引用次数: 0
Experimental uncertainty evaluation by measuring a micro gear standard using focus variation 利用焦点变化测量微型齿轮标准的实验不确定性评估
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-03 DOI: 10.1088/1361-6501/ad5ea1
D. Gauder, Johannes Gölz, Alexander Bott, Martin Stein, Gisela Lanza
Micro gears play an increasingly important role in various industrial applications, and the minimization of their deviations is challenging for metrology and manufacturing. A promising method is the focus variation technology, which enables areal measurements of micro gears. Practice-related standards are used to determine measurement uncertainties by comparison with calibration values. In this work, the external micro gear standard of the Physikalisch-Technische Bundesanstalt (PTB) is used to evaluate experimental measurement uncertainties of a focus variation coordinate measurement system for the first time. The traceable standard with modules between 0.1 and 1 mm is calibrated using micro tactile coordinate measurements. Optical and tactile measurements are then compared. As a result, small expanded measurement uncertainties of less than 4 µm are achieved.
微型齿轮在各种工业应用中发挥着越来越重要的作用,如何最大限度地减少其偏差对计量学和制造业都是一项挑战。焦点变化技术是一种很有前途的方法,它可以对微型齿轮进行等距测量。通过与校准值进行比较,使用与实践相关的标准来确定测量不确定度。在这项工作中,首次使用了德国联邦物理技术局(PTB)的外部微型齿轮标准来评估焦点变化坐标测量系统的实验测量不确定度。使用微触觉坐标测量对模数在 0.1 至 1 毫米之间的可溯源标准进行校准。然后对光学测量和触觉测量进行比较。结果,测量不确定度扩大到小于 4 微米。
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引用次数: 0
Compensation method of the spiral bevel gear tooth surface error based on eight tooth-surface fitting 基于八齿面拟合的螺旋锥齿轮齿面误差补偿方法
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-03 DOI: 10.1088/1361-6501/ad5ea8
Lihua Zhou, Suping Fang, Yongsheng Liu, Yuan Li, Ryohei Takeda, Tetsuya Taguchi
The misalignment error between the gear theoretical coordinate system and actual gear coordinate system is illustrated, as well as its influence on the measurement of tooth surface deviation is discussed. On the analysis of the tooth convex and concave surface error measurement process, the measured points in the theoretical coordinate system are transformed from the actual measured points in the actual coordinate system. Then, an eight tooth-surface fitting method is utilized to calculate the misalignment error and the compensation method is given. Finally, actual measurements of three different spiral bevel gears are analyzed, and the misalignment error are calculated. Using the proposed compensation method, both the eccentricity and tilt are compensated to some extent. And the machining suggestions of each spiral bevel gear are also given according to its compensated tooth surface error distribution.
说明了齿轮理论坐标系与实际齿轮坐标系之间的不对中误差,并讨论了其对齿面偏差测量的影响。在分析齿面凸凹误差测量过程时,首先将理论坐标系中的测量点与实际坐标系中的实际测量点进行转换。然后,利用八齿面拟合方法计算不对中误差,并给出补偿方法。最后,分析了三种不同螺旋锥齿轮的实际测量结果,并计算了不对中误差。利用所提出的补偿方法,偏心和倾斜都得到了一定程度的补偿。根据补偿后的齿面误差分布,还给出了每个螺旋锥齿轮的加工建议。
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引用次数: 0
AFM interlaboratory comparison for nanodimensional metrology on silicon nanowires 用于硅纳米线纳米尺寸计量的原子力显微镜实验室间比较
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-03 DOI: 10.1088/1361-6501/ad5e9f
L. Ribotta, A. Delvallée, E. Cara, Roberto Bellotti, Andrea Giura, Ivan De Carlo, Fretto Matteo, Knulst Walter, R. Koops, Bruno Torre, Z. Saghi, Luca Boarino
Silicon nanowires (NWs) with a cylindrical form are fabricated by means of nanospheres lithography and metal-assisted chemical etching to obtain high aspect ratio nanostructures (diameter of about 100 nm and length of more than 15 µm) on cm2 area. The nanodimensional characterization of individual NWs is performed by using several techniques, because dimensions at the nanoscale strictly relate to functional performances. In this study, we report the results of an interlaboratory comparison between measurements from a metrological atomic force microscope (AFM) and research AFMs located in different national metrology institutes (NMIs) across Europe and in a university. The purpose of this study is to characterize two measurands: (i) sidewall roughness (Ra, Rq, Rz, Rsk, Rku parameters), extracted from the top profile measured along the nanowire length, and (ii) diameter of the nanowires measured as top-height. To this goal, the nanowires are spread horizontally on a silicon substrate, which has several areas labelled with a pattern of crosses and letters facilitating the measurement of the same NW, in order to study the reproducibility due to different instruments. Measurements show a good agreement between the different NMIs, with a combined standard uncertainty of top-height diameter less than 3%, and with a combined standard uncertainty of roughness parameters well within 5% for Ra and Rq values.
通过纳米球光刻法和金属辅助化学蚀刻法制造出圆柱形的硅纳米线(NWs),从而在平方厘米的面积上获得高纵横比的纳米结构(直径约 100 纳米,长度超过 15 微米)。由于纳米尺度的尺寸与功能性能密切相关,因此采用多种技术对单个 NWs 进行纳米表征。在本研究中,我们报告了计量原子力显微镜 (AFM) 与位于欧洲不同国家计量研究所 (NMI) 和一所大学的研究原子力显微镜进行实验室间比较测量的结果。这项研究的目的是确定两个测量值的特征:(i) 侧壁粗糙度(Ra、Rq、Rz、Rsk、Rku 参数),从沿纳米线长度测量的顶部轮廓中提取;(ii) 以顶部高度测量的纳米线直径。为了实现这一目标,纳米线水平铺在硅基板上,基板上有多个区域标有十字和字母图案,以便于测量同一根纳米线,从而研究不同仪器的再现性。测量结果表明,不同 NMI 之间的一致性很好,顶高直径的综合标准不确定性小于 3%,Ra 和 Rq 值的粗糙度参数综合标准不确定性在 5%以内。
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引用次数: 0
Development and Comprehensive Investigation of a Lightweight FBG Accelerometer for Small Structure Acceleration Measurements 用于小型结构加速度测量的轻型 FBG 加速计的开发与综合研究
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-02 DOI: 10.1088/1361-6501/ad5dea
M. R. Rahim, MD Mofazzal Hossain, Mohd Firdaus Hassan
Despite their sensitivity potential, diaphragm-type fiber Bragg grating accelerometers with inertia mass are often too complex and large, limiting their suitability for measuring small structures. Designing a suitable accelerometer for small structures, where its weight must be less than one-tenth of the measured structure, is challenging. This paper introduces a compact, simplified, and fabricable non-inertia mass FBG accelerometer (FBGA-SD), featuring a longer FBG tunnel and a through-hole for monitoring. The proposed FBGA-SD is 16 × 16 × 10 mm, weighing 4 grams. Numerical and experimental results show good agreement, though amplitude sensitivity differs by 50%. The experimental sensitivity is 9.64 × 10-2 pm/g, while transient response analysis gives 4.79 × 10-2 pm/g, valid for 10-100 Hz excitation frequencies and up to 10.5 m/s² base acceleration.
带惯性质量的膜片型光纤布拉格光栅加速度计尽管具有灵敏度潜力,但往往过于复杂和庞大,限制了其测量小型结构的适用性。为小型结构设计一个合适的加速度计,其重量必须小于被测结构的十分之一,这具有很大的挑战性。本文介绍了一种紧凑、简化且可制造的非惯性质量 FBG 加速计(FBGA-SD),其特点是具有较长的 FBG 通道和用于监测的通孔。拟议的 FBGA-SD 尺寸为 16 × 16 × 10 毫米,重 4 克。尽管振幅灵敏度相差 50%,但数值和实验结果显示出良好的一致性。实验灵敏度为 9.64 × 10-2 pm/g,而瞬态响应分析结果为 4.79 × 10-2 pm/g,适用于 10-100 Hz 的激励频率和高达 10.5 m/s² 的基本加速度。
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引用次数: 0
A Novel Deformation Measurement Method for Rotating Blade Based on PSO-ILS Image Correlation Matching and Mismatch Correction 基于 PSO-ILS 图像相关匹配和错配校正的新型旋转叶片变形测量方法
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-02 DOI: 10.1088/1361-6501/ad5dd9
Huilin Wu, Chuanzhi Sun, Yongmeng Liu, Limin Zou, Jiubin Tan
Aiming at the problem of small measurement range and difficult measurement of traditional contact sensor method in the rotating state of aero-engine blades, this paper proposes a novel deformation measurement method for rotating blade based on image correlation matching and mismatch correction. Firstly, a Particle Swarm Optimization-Iterative Local Search (PSO-ILS) image intelligent matching algorithm is proposed, which effectively balances global search and local optimization, and the image matching displacement accuracy reaches 10-3pixel. Secondly, a mismatch point detection method based on multi-scale local Root Mean Square (RMS) is proposed, and the high-precision detection of mismatch points is realized by considering the influence of local structure. Finally, through the hierarchical refinement of the sub-pixel level mismatch point correction method, the mismatch point is corrected in the two iterative stages of global search and local optimization. The corrected mismatch point response value K is reduced by 99% compared with that before correction, which further improves the accuracy of deformation field calculation. In the experiment, the deformation of the rotating blade of 4500 RPM is measured, which proves that the image intelligent matching algorithm and the deformation field calculation method proposed in this paper can provide new methods and technical support for the accurate measurement of the blade surface deformation.
针对传统接触式传感器方法在航空发动机叶片旋转状态下测量范围小、测量困难的问题,本文提出了一种基于图像相关匹配和错配校正的新型叶片旋转变形测量方法。首先,提出了粒子群优化-迭代局部搜索(PSO-ILS)图像智能匹配算法,有效兼顾了全局搜索和局部优化,图像匹配位移精度达到 10-3pixel。其次,提出了基于多尺度局部均方根(RMS)的不匹配点检测方法,通过考虑局部结构的影响实现了对不匹配点的高精度检测。最后,通过对子像素级错配点校正方法的分层细化,在全局搜索和局部优化两个迭代阶段对错配点进行校正。修正后的错配点响应值 K 比修正前降低了 99%,进一步提高了形变场计算的精度。在实验中,对转速为 4500 RPM 的叶片进行了变形测量,证明本文提出的图像智能匹配算法和变形场计算方法可以为叶片表面变形的精确测量提供新的方法和技术支持。
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引用次数: 0
ODCS-YOLO detection algorithm for rail surface defects based on Omni-Dimensional Dynamic Convolution and Context Augmentation Module 基于全维动态卷积和上下文增强模块的轨道表面缺陷 ODCS-YOLO 检测算法
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-02 DOI: 10.1088/1361-6501/ad5dd5
wenqi gao, Wenjuan Gu, yanchao yin, tiangui li, penglin dong
To solve the problems of easy miss and false detection on rail surface defects caused by small size, dense target, and high similarity between features and background, this paper proposed an improved detection algorithm in complex background. First, the conventional convolution of YOLOv5 backbone network is replaced with omni-dimensional dynamic convolution (ODConv), which improves the feature extraction capability of the network without increasing the computational cost; second, to improve the model's performance in detecting tiny objects, a two-layer context augmentation module(CAM) is introduced into the path aggregation network(PAN) structure; finally, the traditional non-maximum suppression(NMS) algorithm is replaced by the Soft-NMS algorithm in the network post-processing to reduce the false-alarm and miss-rate. The experimental results on the Railway Track Fault Detection public dataset show that the OD-YOLO (OD stands for ODConv) and C-PAN(CAM module is introduced into PAN) structures could achieve better performance in the same type of improved algorithms; compared with the baseline algorithm YOLOv5, the ODCS-YOLO (OD stands for ODConv, C stands for CAM, and S stands for Soft-NMS) algorithm improves the precision by 12.4%, the recall by 3.6%, the map50 by 8.6% and the GFLOPs is reduced by 0.6. Compared with seven classical object detection algorithms, the ODCS-YOLO algorithm achieves the highest detection accuracy, which makes it able to meet the real-time detection requirements of rail surface defects in real working conditions. The ODCS-YOLO model provides certain technical support for the defects detection and a new method for the detection of dense small objects.
为解决轨道表面缺陷因尺寸小、目标密集、特征与背景相似度高而导致的易漏检和误检问题,本文提出了一种复杂背景下的改进检测算法。首先,用全维动态卷积(ODConv)代替了 YOLOv5 骨干网络的传统卷积,在不增加计算成本的情况下提高了网络的特征提取能力;其次,为了提高模型检测微小物体的性能,在路径聚合网络(PAN)结构中引入了双层上下文增强模块(CAM);最后,在网络后处理中用软抑制算法(Soft-NMS)取代了传统的非最大抑制算法(NMS),以降低误报率和漏报率。在铁路轨道故障检测公共数据集上的实验结果表明,OD-YOLO(OD 表示 ODConv)和 C-PAN(PAN 中引入 CAM 模块)结构在同类型改进算法中可以获得更好的性能;与基线算法 YOLOv5 相比,ODCS-YOLO(OD 表示 ODConv,C 表示 CAM,S 表示 Soft-NMS)算法的精度提高了 12.4%,召回率提高了 3.6%,map50 提高了 8.6%,GFLOPs 降低了 0.6。与七种经典物体检测算法相比,ODCS-YOLO 算法的检测精度最高,能够满足实际工况下轨道表面缺陷的实时检测要求。ODCS-YOLO 模型为缺陷检测提供了一定的技术支持,也为密集小物体的检测提供了一种新方法。
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引用次数: 0
SNW YOLOv8: Improving the YOLOv8 Network for Real-Time Monitoring of Lump Coal SNW YOLOv8:改进 YOLOv8 网络,实现块煤实时监测
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-02 DOI: 10.1088/1361-6501/ad5de1
Ligang Wu, Le Chen, Jialong Li, Jianhua Shi, Jiafu Wan
Due to the large size of the coal and the high mining output, lump coal is one of the hidden risks of mining conveyor damage. Typically, lump coal can cause jamming and even damage to the conveyor belt during the coal mining and transportation process. This study proposes a novel real-time detection method for lump coal on a conveyor belt. The Space-to-Depth Conv (SPD-Conv) module is introduced into the feature extraction network to extract the features of the mine's low-resolution lump coal. To enhance the feature extraction capability of the model, the Normalization-based Attention Module (NAM) is combined to adjust weight sparsity. After loss function optimization using the Wise-IoU v3 (WIoU v3) module, the SPD-Conv-NAM-WIoU v3 YOLOv8 (SNW YOLO v8) model is proposed. The experimental results show that the SNW YOLOv8 model outperforms the widely used model (YOLOv8) in terms of precision and recall by 15.82% and 11.71%, respectively. Significantly, the real-time detection speed of the SNW YOLOv8 model is increased to 192.93 f/s. Compared to normal models, the SNW YOLO v8 model overcomes the disadvantages of normal models, such as being overweight, and the parameters of SNW YOLO v8 are reduced to only 6.04 million with a small model volume of 12.3 MB. Meanwhile, the floating point of SNW YOLOv8 is significantly reduced. Consequently, it demonstrates excellent lump coal detection performance, which may open up a new window for coal mining optimization.
由于煤炭体积大、开采产量高,块煤是采矿输送机损坏的隐患之一。通常,在煤炭开采和运输过程中,块煤会造成输送带堵塞甚至损坏。本研究提出了一种新型的输送带块煤实时检测方法。在特征提取网络中引入了空间-深度转换(SPD-Conv)模块,以提取矿井低分辨率块煤的特征。为增强模型的特征提取能力,结合基于归一化的注意力模块(NAM)来调整权重稀疏性。在使用 Wise-IoU v3(WIoU v3)模块对损失函数进行优化后,提出了 SPD-Conv-NAM-WIoU v3 YOLOv8(SNW YOLO v8)模型。实验结果表明,SNW YOLOv8 模型的精确度和召回率分别比广泛使用的模型(YOLOv8)高出 15.82% 和 11.71%。值得一提的是,SNW YOLOv8 模型的实时检测速度提高到了 192.93 f/s。与普通模型相比,SNW YOLO v8 模型克服了普通模型超重等缺点,SNW YOLO v8 的参数减少到只有 604 万个,模型体积小,只有 12.3 MB。同时,SNW YOLOv8 的浮点数也大幅降低。因此,它表现出了卓越的块煤检测性能,为煤炭开采优化打开了一扇新窗口。
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引用次数: 0
Half-Wave Voltage Controllable Optical Voltage Sensor with Arbitrary Electric Field Direction Modulation 具有任意电场方向调制功能的半波电压可控光学电压传感器
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-02 DOI: 10.1088/1361-6501/ad5ddf
Yifan Lin, Qifeng Xu, Jun Li, Nan Xie, Yang Yang
An optical voltage sensor with an arbitrary-electrical-field-direction-modulation mode is proposed to increase the half-wave voltage without bringing additional stress and birefringence. The mode is realized by heterogeneous electrodes arranged in a center-symmetric way, and generate an electrical field with a direction at an arbitrary angle to the light propagation direction. The finite element method and coupling wave theory are used to design and optimize the electrodes and field distribution. The experimental results show that heterogeneous electrodes and arbitrary electric field direction modulation mode is able to effectively regulate the Sensor's half-wave voltage and sensitivity, without degrading the accuracy and linearity. Compared to solid voltage divider method, this modulation mode almost do not generate additional temperature drift or measurement errors caused by birefringence, but have more simple structure, less drift and higher precision.
本文提出了一种具有任意电场方向调制模式的光学电压传感器,可在不带来额外应力和双折射的情况下提高半波电压。该模式由以中心对称方式排列的异质电极实现,并产生一个方向与光传播方向成任意角度的电场。实验采用有限元法和耦合波理论对电极和电场分布进行了设计和优化。实验结果表明,异质电极和任意电场方向调制模式能够有效调节传感器的半波电压和灵敏度,且不会降低精度和线性度。与固体分压器方法相比,这种调制模式几乎不会产生额外的温度漂移或双折射引起的测量误差,而且结构更简单、漂移更小、精度更高。
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引用次数: 0
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Measurement Science and Technology
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