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Application and research trend of digital twin in measurement technology 数字孪生在测量技术中的应用和研究趋势
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-11 DOI: 10.1088/1361-6501/ad6206
Wentao Zhao, Chao Zhang, Jianguo Wang, Fengshou Gu, Oscar García Peyrano, Shuai Wang, Da Lv
One of the key critical technologies in the digital revolution of measurement technology is digital twin. The literature now in publication indicates that the advancement and use of digital twin technology will raise the bar for improvement in the measuring sector. The current literature on the creation and use of digital twin technology is reviewed first, followed by a list of recognized definitions and a summary of the three main categories of digital twin models for easy reference. The main drawbacks of conventional measurement technology in the application process are enumerated here: direct measurement is challenging, measuring multiple parameters at once is challenging, sensors' influence cannot be disregarded, and the accuracy of measurement results is not satisfactory. To address these issues, this review outlines the benefits and potential uses of digital twin technology in measurement, as well as a summary of six significant contributions. Strong application and robustness, the ability to visualize the process of changing a measurement parameter, simultaneous measurement of many parameters, cheap measurement costs, data security, integrity, high availability, and intelligent measurement are only a few of these features. It is explored where digital twin research in measurement technology is headed in the future. A new digital solution and path for measuring technology development are offered by the digital twin and virtual sensor simulation methods.
数字孪生技术是测量技术数字革命的关键技术之一。目前出版的文献表明,数字孪生技术的进步和使用将提高测量领域的改进标准。本文首先回顾了当前有关数字孪生技术的创建和使用的文献,然后列出了公认的定义,并总结了数字孪生模型的三大类别,以方便参考。这里列举了传统测量技术在应用过程中存在的主要缺点:直接测量具有挑战性,同时测量多个参数具有挑战性,传感器的影响不可忽视,测量结果的准确性不尽如人意。针对这些问题,本综述概述了数字孪生技术在测量中的优势和潜在用途,并总结了六项重大贡献。数字孪生技术具有应用性强、坚固耐用、测量参数变化过程可视化、可同时测量多个参数、测量成本低、数据安全、完整、高可用性和智能测量等特点。数字孪生研究在测量技术领域的未来发展方向值得探讨。数字孪生和虚拟传感器仿真方法为测量技术的发展提供了新的数字解决方案和途径。
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引用次数: 0
A Compressed Sensing Random Measurement Matrix Construction Method: Block Sparse Random Measurement Matrix 一种压缩传感随机测量矩阵构建方法:块稀疏随机测量矩阵
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-11 DOI: 10.1088/1361-6501/ad6205
Yaofu Yu, Zhen Zhang, Weiguo Lin
Compressed sensing (CS) has shown a huge advantage on data compressing and transmission, and designing a suitable measurement matrix is helpful for performance of the CS. Recently, traditional CS measurement matrices have been well applied in many fields, however, there are still problems, such as long construction time, large storage space, and poor real-time performance. Aiming at above problems, combining the advantages of sparse measurement matrix and identity matrix, a new construction method of measurement matrix named Block Sparse Random Measurement Matrix (BSRMM) is proposed. The proposed matrix satisfies restricted isometry property (RIP) with high probability, has faster construction speed, smaller storage space, and is easy to implement. Finally, the compressed sampling process with the BSRMM is implemented on a wireless sensor node with microprocessor STM32F407, and a good reconstruction effect is achieved on the simulated leak signals from a small gas pipeline network, which verifies the effectiveness of the BSRMM.
压缩传感(CS)在数据压缩和传输方面具有巨大优势,而设计合适的测量矩阵有助于提高 CS 的性能。近年来,传统的 CS 测量矩阵在许多领域得到了很好的应用,但仍存在构建时间长、存储空间大、实时性差等问题。针对上述问题,结合稀疏测量矩阵和标识矩阵的优点,提出了一种新的测量矩阵构造方法,即块稀疏随机测量矩阵(Block Sparse Random Measurement Matrix,BSRMM)。该矩阵高概率地满足受限等距特性(RIP),构建速度快,存储空间小,易于实现。最后,利用 BSRMM 在带有微处理器 STM32F407 的无线传感器节点上实现了压缩采样过程,并对来自小型燃气管网的模拟泄漏信号取得了良好的重构效果,验证了 BSRMM 的有效性。
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引用次数: 0
A Survey on Fault Diagnosis of Rotating Machinery Based on Machine Learning 基于机器学习的旋转机械故障诊断调查
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-11 DOI: 10.1088/1361-6501/ad6203
Qi Wang, Rui Huang, Jianbin Xiong, Xiangjun Dong, Jianxiang Yang, Yipeng Wu, Yinbo Wu, Tiantian Lu
With the booming development of modern industrial technology, rotating machinery fault diagnosis is of great significance to improve the safety, efficiency and sustainable development of industrial production. Machine learning as an effective solution for fault identification, has advantages over traditional fault diagnosis solutions in processing complex data, achieving automation and intelligence, adapting to different fault types, and continuously optimizing. It has high application value and broad development prospects in the field of fault diagnosis of rotating machinery. Therefore, this article reviews machine learning and its applications in intelligent fault diagnosis technology and covers advanced topics in emerging deep learning techniques and optimization methods. Firstly, this article briefly introduces the theories of several main machine learning methods, including Extreme Learning Machines (ELM), Support Vector Machines (SVM), Convolutional Neural Networks (CNN), Deep Belief Networks (DBN) and related emerging deep learning technologies such as Transformer, adversarial neural network (GAN) and graph neural network (GNN) in recent years. The optimization techniques for diagnosing faults in rotating machinery are subsequently investigated. Then, a brief introduction is given to the papers on the application of these machine learning methods in the field of rotating machinery fault diagnosis, and the application characteristics of various methods are summarized. Finally, this survey discusses the problems to be solved by machine learning in fault diagnosis of rotating machinery and proposes an outlook.
随着现代工业技术的蓬勃发展,旋转机械故障诊断对于提高工业生产的安全性、效率和可持续发展具有重要意义。机器学习作为故障识别的有效解决方案,与传统的故障诊断方案相比,在处理复杂数据、实现自动化和智能化、适应不同故障类型、持续优化等方面具有优势。它在旋转机械故障诊断领域具有很高的应用价值和广阔的发展前景。因此,本文综述了机器学习及其在智能故障诊断技术中的应用,并涵盖了新兴深度学习技术和优化方法的前沿课题。首先,本文简要介绍了几种主要机器学习方法的理论,包括极限学习机(ELM)、支持向量机(SVM)、卷积神经网络(CNN)、深度信念网络(DBN)以及近年来新兴的相关深度学习技术,如变压器、对抗神经网络(GAN)和图神经网络(GNN)。随后,研究了用于诊断旋转机械故障的优化技术。然后,简要介绍了这些机器学习方法在旋转机械故障诊断领域的应用论文,并总结了各种方法的应用特点。最后,本研究探讨了机器学习在旋转机械故障诊断中有待解决的问题,并提出了展望。
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引用次数: 0
Research on high-precision angular measurement based on machine learning and optical vortex interference technology 基于机器学习和光学涡流干涉技术的高精度角度测量研究
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-11 DOI: 10.1088/1361-6501/ad6207
Xiaoxia Zhang, Dong-e Zhao, Yayun Ma, Xuefeng Yang, W. Chu
The distortion degree of the interference pattern of vortex light is measured to achieve high-precision measurement of small angles. In this paper, a regression prediction model based on the Stacking ensemble learning algorithm is constructed. Firstly, by altering the optical axis at small angles within the range of 0.0006° to 0.3° in a vortex optical conjugate interference system, corresponding interference patterns were obtained. The angle formed by the centroids of the upper two petals of the deformed interference patterns and the center was extracted as a feature for dataset construction. The dataset was randomly split into training and testing sets in a 7:3 ratio. Secondly, four models, including SVR, PSO-BP, GPR, and Stacking ensemble algorithm, were optimized for hyperparameters, trained, and evaluated. Comparative analysis of prediction performance was conducted using coefficients of determination, root mean square errors, and mean absolute errors. Based on multiple random splits of the dataset for training and prediction, it was observed that compared to single learners, the ensemble model reduced the average relative error by 0.2829%, demonstrating better prediction performance and stronger stability by combining the advantages of primary learners. Additionally, the Stacking model achieved a measurement accuracy of 0.0006°, with the relative error maintained within 0.6%, indicating the feasibility of high-precision measurement of optical axis micro-angles using machine learning and vortex optical conjugate interference systems.
通过测量涡旋光干涉图案的畸变程度,可实现小角度的高精度测量。本文构建了基于堆叠集合学习算法的回归预测模型。首先,在涡旋光学共轭干涉系统中,通过改变光轴在 0.0006° 至 0.3° 范围内的小角度,得到相应的干涉图案。提取变形干涉图案的上两瓣中心点与中心形成的角度作为特征,用于数据集的构建。数据集按 7:3 的比例随机分为训练集和测试集。其次,对 SVR、PSO-BP、GPR 和 Stacking 集合算法等四种模型进行超参数优化、训练和评估。使用决定系数、均方根误差和平均绝对误差对预测性能进行了比较分析。在对数据集进行多次随机拆分以进行训练和预测的基础上观察到,与单一学习者相比,集合模型将平均相对误差降低了 0.2829%,通过结合主要学习者的优势,展示了更好的预测性能和更强的稳定性。此外,堆叠模型的测量精度达到了 0.0006°,相对误差保持在 0.6% 以内,这表明利用机器学习和涡旋光共轭干涉系统对光轴微角进行高精度测量是可行的。
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引用次数: 0
Integration of two different road network models for emergency rescue pathfinding in indoor and outdoor environments 整合两种不同的路网模型,用于室内外环境下的紧急救援寻路
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-11 DOI: 10.1088/1361-6501/ad6204
zhengliang zhu, Cong Hu, Weiwang Chen, Xinzhi Wang
The environment of buildings and outdoor transportation in urban areas is becoming increasingly complex. This poses a challenge for rescue pathfinding once an emergency occurs, which relies on the generation of road network models. To better balance efficiency and accuracy in pathfinding, a three-dimensional integrated road network model (3D-IRNM) derived from grid and topological road network models was developed in this study. Firstly, a cross-platform data loading method from BIM to Geographic Information Systems (GIS) is proposed, to serve as a data source for road network model generation and visual enhancement. Then, the topological and grid road network models are generated in indoor spaces of different functions, with IRNM obtained by the integration strategy. The 3D-IRNM can be formed by extracting indoor vertical paths from the stairs, and connecting them with the IRNM of each floor. To further combine the 3D-IRNM with outdoor environments, a CrossNode model is then proposed. Besides, an adaptive pathfinding algorithm is also proposed. Finally, the construction of an emergency path-finding system based on GIS technology is achieved. The pathfinding algorithm and the structure of 3D-IRNM helps the pathfinding both efficiency and accuracy. The practicability of the designed 3D-IRNM together with its pathfinding algorithm is well verified.
城市地区的建筑物和室外交通环境正变得越来越复杂。这为紧急情况发生时依赖路网模型生成的救援寻路带来了挑战。为了更好地兼顾寻路的效率和准确性,本研究开发了一种由网格路网模型和拓扑路网模型衍生而来的三维综合路网模型(3D-IRNM)。首先,提出了一种从 BIM 到地理信息系统(GIS)的跨平台数据加载方法,作为路网模型生成和可视化增强的数据源。然后,在不同功能的室内空间生成拓扑和网格路网模型,并通过集成策略获得 IRNM。通过从楼梯中提取室内垂直路径,并与各楼层的 IRNM 相连接,可形成三维 IRNM。为了进一步将 3D-IRNM 与室外环境相结合,还提出了交叉节点模型。此外,还提出了一种自适应寻路算法。最后,构建了基于 GIS 技术的紧急寻路系统。3D-IRNM 的寻路算法和结构有助于提高寻路的效率和准确性。所设计的 3D-IRNM 及其寻路算法的实用性得到了很好的验证。
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引用次数: 0
The Direction Vector Assisted INS/Spectral Redshift Integrated Navigation System for Spacecraft 方向矢量辅助 INS/航天器光谱红移综合导航系统
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-10 DOI: 10.1088/1361-6501/ad6175
Peng Xu, Yan Li, Gaoge Hu, Guangle Gao
A reliable and autonomous navigation system is crucial for the achievement of high survivability of spacecraft. As a novel autonomous navigation system, inertial/spectral redshift(INS/SRS) integrated navigation system can correct the navigation error of INS through redshift and direction vector information from celestial body. However, Since SRS need to obtain the position measurement by integrating the velocity information of the spacecraft, the position error from INS/SRS is diverged. Thus, this paper investigates a direction vector assisted INS/SRS integrated navigation system for the spacecraft. In this paper, the relationship among the position of spacecraft, redshift and direction vector from celestial body are investigated. And then a direction vector assisted SRS is proposed which can solve the position information of spacecraft directly by redshift and direction vector information. Finally, the direction vector assisted SRS has been combined with INS as the direction vector assisted INS/SRS integrated navigation system. Simulations and comprehensive analysis have demonstrated the proposed integrated navigation system has better navigation performance than INS/SRS integrated navigation system.
可靠的自主导航系统对于实现航天器的高生存能力至关重要。作为一种新型自主导航系统,惯性/光谱红移(INS/SRS)综合导航系统可以通过天体的红移和方向矢量信息纠正 INS 的导航误差。然而,由于 SRS 需要通过整合航天器的速度信息来获得位置测量值,因此 INS/SRS 的位置误差是有偏差的。因此,本文研究了一种方向矢量辅助 INS/SRS 集成导航系统。本文研究了航天器位置、红移和来自天体的方向矢量之间的关系。然后提出了一种方向矢量辅助 SRS,它可以直接通过红移和方向矢量信息来解决航天器的位置信息。最后,方向矢量辅助 SRS 与 INS 相结合,成为方向矢量辅助 INS/SRS 集成导航系统。仿真和综合分析表明,所提出的综合导航系统比 INS/SRS 综合导航系统具有更好的导航性能。
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引用次数: 0
An event-triggered background-oriented schlieren technique combined with dynamic projection using dynamic mirror device 利用动态镜像装置将事件触发的背景导向舍利技术与动态投影相结合
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-10 DOI: 10.1088/1361-6501/ad6172
Zhen Lyu, Weiwei Cai, Yingzheng Liu
This paper reports a high-frequency event-triggered background-oriented schlieren (BOS) technique using a combination of an event-triggered camera and dynamic projection. To combine the advantages of continuous and pulsed illumination for the event-triggered camera, a novel background pattern is first developed to incorporate static and dynamic textures generated through projection utilizing a dynamic mirror device (DMD). Then, a specific post-processing algorithm is proposed to reconstruct frames with high time accuracy from event data. This technique allows for the continuous observation and capturing of flows at 4000 frames per second (FPS) with a very low cost, breaking through the short operating times of current high-frame-rate BOS. Moreover, the proposed BOS technique can visualize the flow in real-time with high temporal accuracy, a capability that is challenging to achieve with traditional BOS. To examine the proposed technique, BOS experiments were conducted on a sweeping jet actuator with various inlet pressure. The sweeping dynamics and the start-up process of the sweeping jet at various inlet pressure were visualized and investigated. It is found that the proposed event-triggered BOS can continuously visualize and record the jet flow at a resolution of 1280 × 720 pixels with an equivalent frame rate of up to 4000 FPS. The oscillation frequency of the sweeping jet was found to increase linearly with increasing inlet pressure. It reaches 117.2 Hz at an inlet pressure of 0.5 Mpa. Within the first ten milliseconds or so of start-up, the shape of the sweep was found to be symmetrical. Within the next hundred milliseconds, the jet commences to sweep and saturates. The start-up time of the sweeping jet was quantitatively measured and was observed to decrease with increased inlet pressures.
本文报告了一种高频率事件触发式面向背景的碎裂(BOS)技术,该技术结合使用了事件触发式照相机和动态投影。为了将事件触发相机的连续照明和脉冲照明的优势结合起来,首先开发了一种新颖的背景图案,将利用动态镜像设备(DMD)投影产生的静态和动态纹理结合在一起。然后,提出了一种特定的后处理算法,以便从事件数据中重建具有高时间精度的帧。这种技术能以极低的成本以每秒 4000 帧(FPS)的速度连续观测和捕捉流动,突破了当前高帧率 BOS 的短操作时间。此外,拟议的 BOS 技术还能以高时间精度实时可视化流量,这是传统 BOS 难以实现的能力。为了检验所提出的技术,我们在一个具有不同入口压力的扫描射流致动器上进行了 BOS 实验。对不同入口压力下的清扫动态和清扫射流的启动过程进行了可视化研究。结果发现,所提出的事件触发式 BOS 能够以 1280 × 720 像素的分辨率连续可视化和记录射流,等效帧速率高达 4000 FPS。研究发现,扫描射流的振荡频率随入口压力的增加而线性增加。当入口压力为 0.5 兆帕时,频率达到 117.2 赫兹。在启动的最初十毫秒左右,发现扫射的形状是对称的。在接下来的一百毫秒内,喷射开始扫频并达到饱和。对扫描射流的启动时间进行了定量测量,发现随着入口压力的增加,启动时间会缩短。
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引用次数: 0
Full-scale testing and multiphysics modeling of a reinforced shot-earth concrete vault with self-sensing properties 具有自感应特性的钢筋喷土混凝土拱顶的全尺寸试验和多物理场建模
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-10 DOI: 10.1088/1361-6501/ad6173
A. D’Alessandro, A. Meoni, Ruben Rodríguez Romero, E. García-Macías, Marco Viviani, F. Ubertini
Civil constructions significantly contribute to greenhouse gas emissions and entail extensive energy and resource consumption, leading to a substantial ecological footprint. Research into eco-friendly engineering solutions is therefore currently imperative, particularly to mitigate the impact of concrete technology. Among potential alternatives, shot-earth-concrete, which combines cement and earth as a binder matrix and is applied via spraying, emerges as a promising option. Furthermore, this composite material allows for the incorporation of nano and micro-fillers, thereby providing room for enhancing mechanical properties and providing multifunctional capabilities. This paper investigates the damage detection capabilities of a novel smart shot-earth concrete with carbon microfibers, by investigating the strain sensing performance of a full-scale vault with a span of 4 meters, mechanically tested until failure. The material's strain and damage sensing capabilities involve its capacity to produce an electrical response (manifested as a relative change in resistance) corresponding to the applied strain in its uncracked state, as well as to exhibit a significant alteration in electrical resistance upon cracking. A detailed multiphysics numerical (i.e. mechanical and electrical) model is also developed to aid the interpretation of the experimental results. The experimental test was conducted by the application of an increasing vertical load at a quarter of the span, while modelling of the element was carried out by considering a piezoresistive material, with coupled mechanical and electrical constitutive properties, including a new law to reproduce the degradation of the electrical conductivity with tensile cracking. Another notable aspect of the simulation was the consideration of the effects of the electrical conduction through the rebars, which was found critical to accurately reproduce the full-scale electromechanical response of the vault. By correlating the outcomes from external displacement transducers with the self-monitoring features inherent in the proposed material, significant insights were gleaned. The findings indicated that the proposed smart-earth composite, besides being well suited for structural applications, also exhibits a distinctive electromechanical behaviour that enables the early detection of damage initiation. The results of the paper represent an important step toward the real application of smart earth-concrete in the construction field, demonstrating the effectiveness and feasibility of full-scale strain and damage monitoring even in the presence of steel reinforcement.
土木工程是温室气体排放的主要来源,需要消耗大量的能源和资源,从而造成巨大的生态足迹。因此,研究生态友好型工程解决方案势在必行,尤其是要减轻混凝土技术的影响。在潜在的替代品中,喷射土混凝土是一种很有前途的选择,它将水泥和土作为粘合剂基质,通过喷射的方式进行施工。此外,这种复合材料允许加入纳米和微填料,从而为增强机械性能和提供多功能能力提供了空间。本文通过研究一个跨度为 4 米的全尺寸拱顶的应变传感性能,对其进行了机械测试直至失效,从而研究了含有碳微纤维的新型智能喷土混凝土的损伤检测能力。该材料的应变和损伤传感能力包括在未开裂状态下产生与外加应变相对应的电响应(表现为电阻的相对变化),以及在开裂时表现出电阻的显著变化。此外,还开发了一个详细的多物理场数值(即机械和电气)模型,以帮助解释实验结果。实验测试是通过在四分之一跨度处施加不断增加的垂直荷载来进行的,而元件建模则是通过考虑压阻材料、耦合机械和电气构成特性来进行的,包括再现电导率随拉伸开裂而下降的新定律。模拟的另一个值得注意的方面是考虑了通过钢筋的电导效应,这对于准确再现拱顶的全尺寸机电响应至关重要。通过将外部位移传感器的结果与拟议材料固有的自我监测功能相关联,我们获得了重要的启示。研究结果表明,所提出的智能土复合材料除了非常适合结构应用外,还表现出独特的机电特性,能够及早检测到损坏的发生。本文的研究成果是朝着智能土混凝土在建筑领域的实际应用迈出的重要一步,证明了即使在钢筋存在的情况下,全面应变和损伤监测的有效性和可行性。
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引用次数: 0
Dynamic Characteristic Analysis and Key Parameter Optimization of Throttling Orifice Type Air Damping Air Spring 节流孔型空气阻尼空气弹簧的动态特性分析和关键参数优化
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-10 DOI: 10.1088/1361-6501/ad6177
Junjie Chen, Ziqi Huang, Sheng Kang, Qin Yang, Xianju Yuan, Peng Huang, Yu Feng Gan
The unique hysteretic characteristic of rubber bellows and the nonlinear flow of internal airflow in the system results in the significant nonlinear dynamic characteristic of throttling orifice type air damping air springs. To solve the problem of mathematical representation of dynamic characteristic and key parameters optimization of throttling orifice type air damping air spring, this paper comprehensively considers the hysteretic characteristic of rubber bellows under variable pressure, the nonlinear dynamic characteristic model and linear model of throttling orifice type air damping air spring are established based on the concepts of gas thermodynamics and fluid mechanics. The static and dynamic characteristic tests of the throttling orifice type air damping air spring are conducted, to verify the accuracy and effectiveness of the proposed model, and to reveal the influence laws of excitation amplitude, excitation frequency, and throttling orifice diameter on the quantitative characterization indexes. Finally, a complete throttling orifice diameter optimization method is proposed based on the eight-degree-of-freedom model of the entire vehicle. Optimization results illustrate that the RMS values of the vertical acceleration of the body and the vertical acceleration of the driver are decreased by 19.02% and 38.44%, respectively. Overall, the outcomes of this paper can provide the design idea and theoretical basis for air damping matching and active suspension control.
橡胶波纹管独特的滞后特性和系统内部气流的非线性流动导致节流孔型空气阻尼空气弹簧具有显著的非线性动态特性。为了解决节流孔型空气阻尼空气弹簧动态特性的数学表示和关键参数优化问题,本文综合考虑了橡胶波纹管在变压下的滞后特性,基于气体热力学和流体力学的概念,建立了节流孔型空气阻尼空气弹簧的非线性动态特性模型和线性模型。对节流孔型空气阻尼空气弹簧进行了静态和动态特性试验,验证了所建模型的准确性和有效性,揭示了激励振幅、激励频率和节流孔直径对定量特性指标的影响规律。最后,基于整车八自由度模型,提出了完整的节流孔直径优化方法。优化结果表明,车身垂直加速度均方根值和驾驶员垂直加速度均方根值分别降低了 19.02% 和 38.44%。总之,本文的研究成果可以为空气阻尼匹配和主动悬架控制提供设计思路和理论依据。
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引用次数: 0
Measurement of Air-Water Counter-Current Flow Rates in Vertical Annulus Using Multiple Differential Pressure Signals and Machine Learning 利用多重压差信号和机器学习测量垂直环流中的气水逆流流速
IF 2.7 3区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-07-10 DOI: 10.1088/1361-6501/ad6174
Feng Cao, Ruirong Dang, Bo Dang, Huifeng Zheng, A. Ji, Zhanjun Chen
Gas-liquid counter-current flow in vertical annulus is involved in multiple industrial fields such as petroleum engineering. For instance, in coalbed methane wells where liquid pumping is utilized, obtaining real-time gas-liquid flow in the annulus is crucial for the development and management of coalbed methane wells. However, due to complex flow conditions, this requirement is difficult to achieve through traditional flow measurement means. Therefore, this paper proposes a flow prediction method based on multiple sets of differential pressure signals and machine learning techniques. Experiments on air-water two-phase flow were conducted on a vertical annulus pipe with an inner/outer diameter of 75mm/125mm and adjustable eccentricity. The probability density function and power spectral density function of three sets of differential pressure signals collected at different heights in the annulus pipe were used as model inputs, and gas-liquid flow rate as output. A gas-liquid two-phase flow prediction model was constructed based on the artificial neural network model, and the hyper-parameters of the model were optimized using Bayesian optimization. The results show that on a test dataset of 440 combinations of conditions with air superficial velocity of 0.06~5.04m/s, water superficial velocity of 0.03~0.25m/s, and pipe eccentricity of 0, 0.25, 0.5, 0.75, 1, the model can achieve average prediction errors of 9.12% and 29.34% for gas and water flow, respectively. This indicates that the method can be applied to non-throttling, non-intrusive measurement of phase flow under annulus gas-liquid counter-current flow conditions.
垂直环流中的气液逆流涉及石油工程等多个工业领域。例如,在使用液体泵的煤层气井中,实时获取环空中的气液流动对煤层气井的开发和管理至关重要。然而,由于流动条件复杂,传统的流量测量手段难以实现这一要求。因此,本文提出了一种基于多组差压信号和机器学习技术的流量预测方法。在内径/外径分别为 75 毫米/125 毫米、偏心率可调的垂直环形管道上进行了气水两相流实验。在环形管道不同高度采集的三组压差信号的概率密度函数和功率谱密度函数被用作模型输入,气液流量被用作输出。基于人工神经网络模型构建了气液两相流预测模型,并利用贝叶斯优化法对模型的超参数进行了优化。结果表明,在空气表层速度为 0.06~5.04m/s,水表层速度为 0.03~0.25m/s,管道偏心率为 0、0.25、0.5、0.75、1 的 440 种工况组合的测试数据集上,该模型对气体和水流量的平均预测误差分别为 9.12% 和 29.34%。这表明该方法可用于环形气液逆流条件下的非节流、非侵入式相流测量。
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Measurement Science and Technology
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