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ITHERM 2000. The Seventh Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.00CH37069)最新文献

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Fabrication and characterization of electrokinetic micro pumps 电动微型泵的制造与表征
Shulin Zeng, Chuan-Hua Chen, J. Mikkelsen, J. Santiago
Electrokinetic (EK) micropumps have been fabricated and demonstrated in which electroosmotic flow is used to transport fluids. Deionized water and pure acetonitrile have been used as working fluids to achieve low current density pumping conditions. These EK pumps have no moving parts and can generate maximum pressures of more than 20 atm at 2 kV applied voltage. Minimizing and controlling electrolytic gas generation is a major concern. Gas generated at the downstream electrode surfaces appears to be forced to dissolve into surrounding fluid at high pressure (>7 atm) condition, and this permits a stable pump operation. Measurements of flow rate have been used to estimate pump structure parameters.
电动(EK)微泵已经制造和证明,其中电渗透流动用于输送流体。以去离子水和纯乙腈为工质,实现了低电流密度的泵送条件。这些EK泵没有活动部件,在2kv的施加电压下可以产生超过20atm的最大压力。最大限度地减少和控制电解气体的产生是一个主要问题。在高压(> 7atm)条件下,下游电极表面产生的气体似乎被迫溶解到周围的流体中,这允许泵稳定运行。流量测量已被用来估计泵的结构参数。
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引用次数: 50
An approach to thermal analysis of PCB with components having cyclic electrical loading 具有循环电负荷元件的PCB热分析方法
R.S. Li, S. E. Larson
Thermal transient analysis of an electronic packaging system is often cumbersome, even with today's sophisticated numerical software. This paper presents an efficient numerical approach to thermal transient analysis of an electronic packaging,system under electrical cyclic loading conditions. A numerical solution of temperature as function of time is formulated upon which a simple computer code is written to obtain transient behavior of a system or components. Based on the lumped capacitance (LC) model, a general average power concept is presented to obtain a steady state solution from finite element modeling (FEM). The steady state solution is then used to evaluate the time constant for analysis of transient heat transfer. The transient solutions from the proposed model and those obtained from FEA show good agreement at component level. Time to transient solution of a wire resistor only takes a couple of seconds via the proposed approach while it took four hours on HP735 for the first 120 cycles. The proposed approach is demonstrated through an example of an automotive control module PCB with resistors having cyclic current input. Thermal measurements from an IR scanner are also presented to correlate with analytical results.
电子封装系统的热瞬态分析通常是繁琐的,即使有今天复杂的数值软件。本文提出了一种有效的电子封装系统在电气循环载荷条件下热瞬态分析的数值方法。给出了温度随时间的函数的数值解,在此基础上编写了简单的计算机代码,以获得系统或部件的瞬态行为。在集总电容(LC)模型的基础上,提出了一般平均功率的概念,通过有限元建模(FEM)得到稳态解。然后用稳态解计算时间常数,用于瞬态传热分析。该模型的暂态解与有限元分析的暂态解在构件水平上具有较好的一致性。通过所提出的方法,线电阻的瞬态解决时间只需要几秒钟,而在HP735上,前120个周期需要4个小时。通过一个具有循环电流输入电阻的汽车控制模块PCB示例来演示所提出的方法。热测量从红外扫描仪也提出了与分析结果相关联。
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引用次数: 5
Thermal management for high performance computing in spaceborne applications 星载应用中高性能计算的热管理
J. Samson, F. Cutting
Power is a threefold problem for mobile electronic applications-generation, dissipation and junction temperature. Of the three, dissipation is the most limiting for spaceborne applications. Advances in high performance computing and high density packaging exacerbates the power dissipation problem and, hence, the junction temperature problem. In many space applications, particularly on smaller space vehicles, articulated space radiator systems with sealed coolant loops, pumps, etc. are neither practical nor available. Hence, the ultimate limitation is the ability to radiate heat to other sinks-primarily and ultimately to deep space. This paper considers the limitation of deep space as a heat sink for given vehicle parameters such as maximum operating temperatures, available radiating surface area, and emissivity. Different techniques of vehicle cooling are reviewed with a brief discussion of the pros and cons of each technique. Consideration of current and future material availability with better thermal and electrical conductivity is presented. Better thermal conductivity tends to isothermalize the radiating area, thereby increasing radiant heat transfer proportional to the fourth power of the absolute temperature. Increased electrical conductivity reduces power consumption and hence the need for heat dissipation. Such considerations are included in projections of self-dissipation capability per circuit board using advanced composite materials. The direct radiation approach is addressed, including a brief discussion of the conflict between the need for spacing for thermal considerations versus the desire to keep the length of signal paths as short as possible and elimination of the beneficial effects of the spacecraft and chassis shielding. A comparison of power and thermal constraints for a 10 GFLOPS onboard processing system is traded off against current and future material availability, power dissipation, radiation surface area available, and the projected performance density of candidate onboard processing architectures using COTS components.
对于移动电子应用来说,功率是一个三重问题:产生、耗散和结温。在这三者中,耗散对星载应用的限制最大。高性能计算和高密度封装的进步加剧了功耗问题,从而加剧了结温问题。在许多空间应用中,特别是在较小的空间飞行器上,带有密封冷却剂回路、泵等的铰接式空间散热器系统既不实际也不可行。因此,最终的限制是向其他汇辐射热量的能力——主要是向深空辐射。本文考虑了在给定的车辆参数(如最高工作温度、可用辐射表面积和发射率)下,深空作为散热器的局限性。回顾了不同的汽车冷却技术,并简要讨论了每种技术的优缺点。考虑到当前和未来材料的可用性具有更好的导热性和导电性。较好的导热性倾向于使辐射区域等温化,从而增加与绝对温度的四次方成正比的辐射传热。电导率的提高降低了功耗,因此需要散热。这些考虑因素包括在使用先进复合材料的每块电路板的自耗散能力的预测中。讨论了直接辐射方法,包括简要讨论了出于热考虑的间隔需求与尽可能缩短信号路径长度的愿望之间的冲突,以及消除航天器和底盘屏蔽的有益影响。比较了10 GFLOPS板载处理系统的功率和热约束,并权衡了当前和未来材料的可用性、功耗、可用辐射表面积以及使用COTS组件的候选板载处理架构的预计性能密度。
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引用次数: 2
Thermomechanical diagnostics of BGA packages using digital image/speckle correlation 利用数字图像/散斑相关对BGA封装进行热力学诊断
P. Zhou, K. Goodson
Thermomechanical diagnostic techniques are required for the characterization and reliability engineering of electronic packaging. Digital image/speckle correlation (DISC) is attractive for large throughput testing because it eliminates the specimen grating required by moire interferometry and does not require coherent illumination. Problems of DISC include a larger sensitivity to noise and a reduction of sensitivity for large fields of view. The present work uses DISC to study thermomechanical deformations of solder-joints in a cross-sectioned ball grid array (BGA) thermal test package. An iterative algorithm is developed to calculate the in-plane deformation and strain. Frame averaging of digital images reduces the noise, while a scanning stage allows a large effective field of view with acceptable sensitivity. This work achieves a spatial resolution of 2 /spl mu/m and a sensitivity of 0.01 pixels. Average strains in these solder joints are also calculated to provide data for fatigue lifetime estimation. The approach demonstrated here is promising for on-line thermomechanical diagnostics in IC manufacturing.
热机械诊断技术是电子封装表征和可靠性工程所必需的。数字图像/散斑相关(DISC)对于大通量测试具有吸引力,因为它消除了云纹干涉测量所需的样品光栅,并且不需要相干照明。DISC的问题包括对噪声的敏感度较高,以及对大视场的敏感度降低。本工作利用光盘研究了横截面球栅阵列(BGA)热测试封装中焊点的热力学变形。提出了一种计算面内变形和应变的迭代算法。帧平均的数字图像减少了噪声,而扫描阶段允许一个大的有效视场与可接受的灵敏度。该工作实现了2 /spl mu/m的空间分辨率和0.01像素的灵敏度。还计算了这些焊点的平均应变,为疲劳寿命估计提供了数据。本文所展示的方法有望用于集成电路制造中的在线热机械诊断。
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引用次数: 9
Heat sinks with fluted and wavy fins in natural and low-velocity forced convection 在自然和低速强迫对流中带有凹槽和波浪翅片的散热器
K. Sikka, K. Torrance, C.U. Scholler, P.I. Salanova
Novel heat sinks with fluted and wavy fin configurations are designed and fabricated together with conventional longitudinal-plate and pin fin heat sinks. The experimental apparatus, consisting of the guard heater assembly, isolation chamber, wind tunnel and data acquisition instrumentation, is described. The thermal performance of the novel and conventional heat sinks is measured and compared for the horizontal and vertical base plate orientations under natural and low-velocity forced convection conditions. Results, presented as the Nusselt number against the Rayleigh or Reynolds numbers, reveal that the pin fin heat sink outperforms the other heat sinks. The novel heat sink designs do not yield significantly better thermal performance than the conventional heat sinks.
与传统的纵板和针翅散热器一起设计和制造了新型的槽形和波浪形翅片散热器。介绍了由保护加热器组件、隔离室、风洞和数据采集仪器组成的实验装置。在自然对流和低速强迫对流条件下,对新型散热器和传统散热器在水平方向和垂直方向上的热性能进行了测量和比较。结果,呈现为努塞尔数对瑞利或雷诺数,揭示了针鳍散热器优于其他散热器。这种新型的散热器设计并没有产生比传统散热器更好的散热性能。
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引用次数: 11
Active cooling of integrated circuits and optoelectronic devices using a micro configured thermoelectric and fluidic system 使用微配置热电和流体系统的集成电路和光电子器件的主动冷却
E. Yu, Deming Wang, Sura Kim, A. Przekwas
In this paper we present a new integrated thermo-electric-fluidic cooler (TEFC). This device is essentially composed of a low dimensional thermoelectric heat pump and a miniature fluidic loop in a highly integrated architecture. Heat removal is enhanced by micro-fin structures in the microchannels on the hot side of the thermoelectric device. Discussions are focused on the conceptual design of the TEFC and numerical models for the thermoelectric, and fluidic circuits. Simulation results on modeling of refrigeration loop are presented. Also different substrate materials are evaluated for improved heat spreading. Microchannels in both diamond and copper blocks are found to effectively remove heat and keep a more uniform temperature profile on the active surfaces than in CuW blocks. Fin configurations in the microchannels for enhancing liquid cooling are also evaluated. Preliminary results obtained for a TEFC device show great potentials for applications in cooling communication and mobile electronic systems.
本文介绍了一种新型热电流集成冷却器(TEFC)。该装置主要由一个低维热电热泵和一个高度集成的微型流体回路组成。热电器件热侧微通道中的微翅片结构增强了散热性能。讨论的重点是TEFC的概念设计和热电和流体电路的数值模型。给出了制冷回路建模的仿真结果。此外,对不同的衬底材料进行了评估,以改善散热。与铜块相比,金刚石和铜块中的微通道都能有效地去除热量,并在活性表面上保持更均匀的温度分布。并对微通道中翅片的配置进行了评价。初步结果表明,TEFC装置在冷却通信和移动电子系统中具有很大的应用潜力。
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引用次数: 3
Analysis of flow distribution in a power supply using flow network modeling (FNM) 基于潮流网络模型(FNM)的电源流场分析
G. Refai-Ahmed, A. Radmehr, K. Kelkar
This paper presents an analysis of flow distribution in a new-generation power supply used in telecommunication applications. The power supply involves several boards, each containing several magnetic components, EMI screens, and heat sinks, arranged in a rack. The flow in each passage is driven by four suitably placed fans. The study utilizes the technique of Flow Network Modeling (FNM) for efficient prediction of the flow distribution in the power supply system. The novelty of the study lies in the use of a two-level flow network approach to achieve modularity and gain further efficiencies in the analysis of flow distribution. A flow network model of a passage formed by two successive boards is first constructed to determine the characteristics that describe the behavior of the flow in and out of an individual power supply. Two types of flow characteristics, namely resistive and pumping, are outlined and used for constructing these equivalent compact characteristics of the power supply. Network model for the overall system is then constructed by arranging the compact models for each passage in a manifold arrangement corresponding to the physical arrangement in the rack. Analysis is carried out for three placements of cabinets, namely a isolated cabinet, two cabinets side by side, and three or more cabinets side by side. Results of analysis show that for a single cabinet, the flow is uniformly distributed among the passages because of the presence of side vents. However, with multiple cabinets plated side-by-side, the forward flow streams from individual passages are forced to merge in the header passage at the back of the cabinet. The resulting combining manifold gives rise to a maldistribution of flow among the passages with lower flow rate in the bottom passages. The two-level network modeling approach outlined in this study is very efficient in terms of the time required for model definition, analysis, and examination of re-suits. The modularity of the approach is well suited for a top-down design and packaging of large scale electronics systems for achieving the desired thermal performance.
本文分析了新一代通信电源的流场分布。电源涉及多个板,每个板包含几个磁性元件,EMI屏幕和散热器,排列在机架中。每个通道的气流由四个适当放置的风扇驱动。该研究利用潮流网络建模技术(FNM)对供电系统中的潮流分布进行了有效的预测。该研究的新颖之处在于使用两级流网络方法实现了流分布分析的模块化和进一步提高了效率。首先构造由两个连续板组成的通道的流动网络模型,以确定描述进出单个电源的流动行为的特征。两种类型的流动特性,即电阻和泵送,概述并用于构建这些等效紧凑的电源特性。然后,通过将各通道的紧凑模型按机架中的物理排列方式排列成流形排列,构建整个系统的网络模型。对三种机柜摆放方式进行分析,即一个隔离机柜、两个机柜并排摆放、三个或三个以上机柜并排摆放。分析结果表明,对于单个箱体,由于侧通气孔的存在,气流在通道间分布均匀。然而,由于多个机柜并排镀,来自单个通道的前流被迫合并在机柜后部的头部通道中。由此形成的组合管汇导致底部流速较低的流道之间的流量分布不均匀。本研究中概述的两级网络建模方法在模型定义、分析和结果检查所需的时间方面非常有效。该方法的模块化非常适合于大规模电子系统的自顶向下设计和封装,以实现所需的热性能。
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引用次数: 3
On mechanism of enhancement of two-phase flow heat transfer in a narrow channel 窄通道内加强两相流换热的机理研究
Z. L. Yang, B. Palm, Ivan Kazachkov, B. Sehgal
In this paper, several different aspects of thermal dynamics of two-phase flow in a narrow channel have been addressed and analysed. According to the flow regime classification of two-phase flow in a narrow channel, only Taylor bubble flow and annular flow with thin liquid film are considered since they are of most interest for practical applications. The hydrodynamics of Taylor bubbles in a narrow channel is simulated by an advanced CFD method for two-phase flow - Lattice-Boltzmann method. The present numerical simulation provides reasonable pictures of Taylor bubble dynamics which agrees qualitatively well with analytical solutions and experimental observations. More importantly, the simulation results show that several vertices near the head and meniscus of the Taylor bubble appear. Experimental study is performed to study the condensation heat transfer inside a square channel. The experimental results show that significant enhancement of heat transfer is achieved in comparison with the predictions by Nusselt's correlation. This indicated clearly that the capillary force is playing an important role in redistribution of the film thickness inside the channel. An instability analysis is also performed to investigate the dynamics of the thin film flow in a narrow channel. The analytical solution for a narrow gap channel shows that there is no growing wave on the film surface from perturbation, all the kinematic waves coming from perturbations on the film surface are convoyed by vapor flow without growing or decreasing since the liquid film is too thin. The wave structure of the interface of two-phase flow could enhance significantly the heat transfer between the liquid film and heated wall.
本文讨论和分析了窄通道中两相流的热动力学的几个不同方面。根据窄通道两相流的流型分类,仅考虑泰勒泡流和薄液膜环空流,因为它们在实际应用中最有意义。采用一种先进的两相流CFD方法——格点-玻尔兹曼方法,对Taylor气泡在狭窄通道中的流体力学进行了数值模拟。本文的数值模拟提供了合理的泰勒气泡动力学图像,与解析解和实验观测结果在质量上很好地吻合。更重要的是,仿真结果表明,泰勒气泡的头部和半月板附近出现了几个顶点。对方形通道内的冷凝换热进行了实验研究。实验结果表明,与Nusselt相关预测相比,传热得到了显著增强。这清楚地表明毛细力在通道内薄膜厚度的重新分布中起着重要的作用。本文还对薄膜在窄通道中的流动动力学进行了不稳定性分析。窄间隙通道的解析解表明,由于液膜太薄,扰动在膜表面不产生生长波,所有来自膜表面扰动的运动波都被汽流所传递,既不增长也不减少。两相流界面的波动结构可以显著增强液膜与受热壁面之间的换热。
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引用次数: 3
A dynamic model for predicting the motion of solder droplets during assembly 用于预测焊料液滴在组装过程中运动的动态模型
D. Kulkarni, G. Subbarayan
The dynamic motion of a solder droplet during assembly is a complex, unsteady, free surface problem involving surface tension and viscous effects. The motion of the droplet is coupled with the motion of the component or chip to be assembled and involves dynamic contact lines. A methodology based on a Non-Uniform Rational B-Spline (NURBS) discretization has been developed for the dynamic analysis of the droplet motion. A surface energy based formulation has been developed to incorporate the surface tension effects. The developed methodology leads to an updated Lagrangian scheme with a Galerkin in space and least square in time formulation. The Non-Uniform Rational B-Spline (NURBS) representation used, for the spatial discretization enables the method to handle problems involving complex droplet geometries. The ability of the NURBS representation to provide both global and local control, along with the least square method used in this methodology, enables us to develop an unconditionally stable time integration scheme which can be optimized to achieve desired accuracy and numerical dissipation efficiently. A sample problem of droplet shape evolution has been solved to demonstrate the path prediction capability of the proposed methodology. In future, the method can be applied to solve various real world dynamic motion problems associated with droplets.
焊锡液滴在装配过程中的动态运动是一个复杂的、不稳定的自由表面问题,涉及表面张力和粘性效应。液滴的运动与待组装部件或芯片的运动耦合,并涉及动态接触线。提出了一种基于非均匀有理b样条(NURBS)离散化的液滴运动动力学分析方法。一种基于表面能的配方已被开发出来以纳入表面张力效应。所开发的方法导致了一个更新的拉格朗日格式,在空间上具有伽辽金,在时间上具有最小二乘公式。非均匀有理b样条(NURBS)表示用于空间离散化,使该方法能够处理涉及复杂液滴几何形状的问题。NURBS表示提供全局和局部控制的能力,以及该方法中使用的最小二乘法,使我们能够开发无条件稳定的时间积分方案,该方案可以优化以有效地实现所需的精度和数值耗散。通过一个液滴形状演化的样本问题,验证了该方法的路径预测能力。未来,该方法可以应用于解决与液滴相关的各种现实世界的动态运动问题。
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引用次数: 5
Characterization of compact heat sink models in natural convection 自然对流中紧凑型热沉模型的特性
S. Narasimhan, A. Mira
The modeling of heat sinks was carried out by using the electronics cooling software for natural convection scenarios in vertical configurations. Simulations were carried out using the electronics cooling CFD software on both actual and compact heat sink models to evaluate the thermal efficiency of the heat sink. The effective thermal conductivity of the compact heat sink was calculated using Nusselt number correlation for free convection on a vertical plate. Due to the complex nature of the Nusselt number correlation for free convection on a vertical plate, an iterative solution was used in order to solve for the effective conductivity of the compact heat sink. The use of compact heat sink models helps to reduce the cost of computing time and resources. The compact modeling technique was first applied to both extruded and pin fin heat sinks to validate the methodology in laminar natural convection scenarios. After validating the methodology in laminar natural convection scenarios, it was applied to a system level model consisting of a set of pin fin heat sinks placed on a row of components. It was found that the compact heat sink technique results in significant savings in mesh size and computing time and also gives good accuracy when compared with the results from the detailed heat sink models.
利用电子冷却软件对垂直配置的自然对流场景进行了散热器建模。利用电子冷却CFD软件对实际散热器模型和紧凑型散热器模型进行了仿真,评估了散热器的热效率。采用垂直板自由对流的努塞尔数相关法计算了紧凑式散热器的有效导热系数。由于垂直板上自由对流的努塞尔数相关的复杂性,为了求解紧凑散热器的有效导电性,采用了迭代解。使用紧凑的散热器模型有助于减少计算时间和资源的成本。紧凑的建模技术首先应用于挤压式和针翅式散热器,以验证层流自然对流场景下的方法。在层流自然对流场景中验证了该方法后,将其应用于一个系统级模型,该模型由一组放置在一排组件上的引脚翅片散热器组成。结果表明,紧凑的散热片技术大大节省了网格尺寸和计算时间,并且与详细的散热片模型的结果相比,具有良好的精度。
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引用次数: 68
期刊
ITHERM 2000. The Seventh Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.00CH37069)
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