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ITHERM 2000. The Seventh Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.00CH37069)最新文献

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The precision-engineered heat pipe for cooling Pentium II in CompactPCI design 精密工程热管冷却奔腾II在CompactPCI设计
Z. Z. Yu, T. Harvey
The CompactPCI standard was developed originally by Ziatech. It provides a way to combine the performance and the low cost of the PCI (Peripheral Component Interconnection) standard with a small, rugged computer form factor ideal for embedded applications. It functions as a 6U CompactPCI peripheral processor in a CompactPCI multiprocessing system (CompactPCI/MP), and operates in a peripheral slot, while the system CPU master operates in the system slot. The ZT 5540 is an ideal solution for telecommunication applications, such as pre-processor or protocol converter functions. The board occupies one or two CompactPCI slots depending on the configuration. A 14-watt processor module for the CompactPCI needs a proper thermal management solution under its thermal specifications. The challenge of the thermal management solution includes both thermal and mechanical design. Heat pipes are passive devices with high reliability and low cost. They have been widely used in electronic cooling. Transferring the heat load from the heat source to another location where the space is available for the heat sink is one of the major advantages of the heat pipe. With the special features of the heat pipe, both thermal and mechanical challenges of the thermal management solution can be achieved. The thermal analysis on the design is presented and subsequently verified by the test data.
CompactPCI标准最初是由Ziatech开发的。它提供了一种将PCI(外围组件互连)标准的性能和低成本与小型,坚固的计算机外形因素相结合的方法,非常适合嵌入式应用。它在CompactPCI多处理系统(CompactPCI/MP)中充当6U的CompactPCI外设处理器,在外设插槽中工作,而系统CPU主处理器在系统插槽中工作。zt5540是电信应用的理想解决方案,如预处理器或协议转换器功能。根据配置的不同,占用1个或2个CompactPCI插槽。用于CompactPCI的14瓦处理器模块需要在其热规格下适当的热管理解决方案。热管理解决方案的挑战包括热设计和机械设计。热管是一种可靠性高、成本低的无源器件。它们已广泛应用于电子冷却。热管的主要优点之一是将热负荷从热源转移到另一个有空间供散热器使用的位置。利用热管的特殊特性,可以实现热管理解决方案的热学和机械挑战。对设计进行了热分析,并通过试验数据进行了验证。
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引用次数: 4
Development of compact thermal models for advanced electronic packaging: methodology and experimental validation for a single-chip CPGA package 先进电子封装的紧凑热模型的发展:单芯片CPGA封装的方法和实验验证
A. Aranyosi, A. Ortega, J. Evans, T. Tarter, J. Pursel, J. Radhakrishnan
A methodology for creating compact thermal models of a single-chip CPGA package was developed and rigorously evaluated. Detailed package thermal models were exposed to a set of "hard" boundary conditions representing directional cooling scenarios. Studies were performed to compare the predicted temperature distributions in the package first when the metallic/ceramic sub-layers of the substrate and each pin in the array were individually modeled and secondly by combining the sub-layers as well as the pins and interstitial air into smeared layers. The smeared layer approach was found to be quite reasonable The detailed model was experimentally validated using a novel apparatus that allowed imposing temperature boundary conditions on the pin grid array and on the other surfaces, one at a time. Thermal response data were generated with the experimentally validated detailed model for a set of eight boundary conditions that were derived from a design of experiments approach using the minimum and maximum values of average heat transfer prevailing on the package external surfaces. Compact models of three different network topologies were generated utilizing a nonlinear programming algorithm. The simplest, five-resistor star-shaped network was unable to capture either the junction temperatures or the heat flows leaving the prime lumped areas within the required accuracy. Shunted networks with and without a floating node were also optimized, both topologies yielding good accuracy for both the junction temperatures and heat flows.
提出了一种建立单片CPGA封装紧凑热模型的方法,并进行了严格的评估。详细的包热模型暴露在一组代表定向冷却情景的“硬”边界条件下。首先对基板的金属/陶瓷子层和阵列中的每个引脚单独建模,然后将子层以及引脚和间隙空气组合成涂抹层,进行研究以比较封装中预测的温度分布。通过实验验证了详细的模型,该模型使用一种新的装置,可以在引脚网格阵列和其他表面上施加温度边界条件,一次一个。热响应数据由实验验证的详细模型生成,该模型由实验设计方法导出,采用包外表面普遍存在的平均传热的最小值和最大值。利用非线性规划算法生成了三种不同网络拓扑结构的紧凑模型。最简单的五电阻星形网络既不能捕捉结温,也不能捕捉热流,使主要集中区域保持在要求的精度范围内。对有和没有浮动节点的分流网络也进行了优化,两种拓扑结构对结温和热流都有很好的精度。
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引用次数: 16
Modelling technology to predict flip-chip assembly 预测倒装芯片组装的建模技术
D. Wheeler, C. Bailey
This paper describes modelling technology and its use in providing data governing the assembly of flip-chip components. Details are given on the reflow and curing stages as well as the prediction of solder joint shapes. The reflow process involves the attachment of a die to a board via solder joints. After a reflow process, underfill material is placed between the die and the substrate where it is heated and cured. Upon cooling the thermal mismatch between the die, underfill, solder bumps, and substrate will result in a nonuniform deformation profile across the assembly and hence stress. Shape predictions then thermal solidification and stress prediction are undertaken on solder joints during the reflow process. Both thermal and stress calculations are undertaken to predict phenomena occurring during the curing of the underfill material. These stresses may result in delamination between the underfill and its surrounding materials leading to a subsequent reduction in component performance and lifetime. Comparisons between simulations and experiments for die curvature will be given for the reflow and curing process.
本文描述了建模技术及其在提供控制倒装芯片组件组装的数据方面的应用。详细介绍了回流和固化阶段以及焊点形状的预测。回流过程包括通过焊点将模具连接到电路板上。在回流过程后,下填充材料被放置在模具和基材之间,在那里它被加热和固化。冷却后,模具、衬底、焊料凸起和基板之间的热不匹配将导致整个组装的不均匀变形,从而产生应力。在回流过程中对焊点进行了形状预测、热凝固和应力预测。热应力计算用于预测下填料固化过程中发生的现象。这些应力可能导致下填料与其周围材料之间的分层,从而导致组件性能和寿命的降低。对回流和固化过程的模具曲率进行了仿真和实验比较。
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引用次数: 1
A heat spreading resistance model for anisotropic thermal conductivity materials in electronic packaging 电子封装中各向异性导热材料的热扩散阻力模型
T. M. Ying, K. Toh
The electronic package structure often comprises of materials that occur in thin layers. In many instances, these materials are lumped. Together as a simplified compact model to represent their thermal performance enabling parametric studies of the package structure. This new compact structure will have a new set of thermal properties that differs from its constituent components. Their combined material properties often display anisotropic thermal conductivity because layers of conductive and less conductive materials results in an orthogonal heat transfer behavior. This paper addresses the analytical and numerical studies of heat spreading in an anisotropic conductivity material with particular reference to the printed circuit boards (PCB). The PCB is considered to be a single material with highly anisotropic thermal conductivity, depending on the distribution of copper planes and thermal vias. The motivation for this study is to determine an appropriate anisotropic spreading resistance formulation that can be used in compact models of electronic packages.
电子封装结构通常由薄层材料组成。在许多情况下,这些材料是集中的。一起作为一个简化的紧凑模型来表示它们的热性能,从而可以对封装结构进行参数化研究。这种新的紧凑结构将具有一套不同于其组成成分的新的热性能。它们的组合材料性能通常表现出各向异性的导热性,因为导电和不导电的材料层导致正交的传热行为。本文以印刷电路板为研究对象,对各向异性导热材料中的热扩散问题进行了分析和数值研究。PCB被认为是具有高度各向异性导热性的单一材料,这取决于铜平面和热过孔的分布。本研究的动机是确定一个合适的各向异性扩展电阻公式,可以用于电子封装的紧凑模型。
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引用次数: 30
Wafer-level packaging technology for MEMS MEMS晶圆级封装技术
A. Mirza
This paper reviews the essential MEMS (Microelectromechanical Systems) silicon wafer processes that are needed for wafer-level packaging. Precision aligned wafer bonding is the key enabling technology for high-volume, low cost packaging of MEMS devices. State-of-the-art aligned silicon wafer bonding can provide not only basic MEMS device functionality, but also first-level assembly or packaging solutions for many MEMS devices. Numerous examples of high-volume production applications for wafer-level bonding will be described.
本文综述了晶圆级封装所需的MEMS(微机电系统)硅片工艺。精密对准晶圆键合是实现MEMS器件大批量、低成本封装的关键技术。最先进的排列硅晶圆键合不仅可以提供基本的MEMS器件功能,还可以为许多MEMS器件提供一级组装或封装解决方案。将描述晶圆级键合的大量生产应用的许多例子。
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引用次数: 30
Flow network modeling for improving flow distribution of microelectronics burn-in oven 改善微电子烧结炉流动分布的流动网络建模
Bin Lian, T. Dishongh, D. Pullen, Hongfei Yan, J. Chen
Modern microelectronics, especially high performance microprocessors need to go through rigorous test and stressing to identify infant mortality failure. One of the stressing procedures is performed by running the devices at elevated temperature for prolonged period of time. With the ever faster microprocessor speed and device power, current burn-in solutions will not be enough to accommodate future generation of products. This study investigated the enhancement of local heat transfer by restricting open flow paths and redirection of cooling flow to the burn-in devices, through flow analysis with Flow Network Modeling software. A hierarchical modeling approach was used in which the flow characteristics of burn-in socket were derived, from which the burn-in board model was built, and a system level model was eventually assembled. Case study for a 3/spl times/5 burn-in board was conducted using Flow Network Modeling software and numerical results are presented.
现代微电子,特别是高性能微处理器,需要经过严格的测试和压力,以确定婴儿死亡率失败。其中一个应力过程是通过在高温下长时间运行装置来完成的。随着越来越快的微处理器速度和设备功率,目前的老化解决方案将不足以适应下一代产品。本研究通过flow Network Modeling软件的流动分析,研究了通过限制开放流动路径和将冷却流重定向到老化装置来增强局部传热的方法。采用分层建模方法,推导出老化插座的流动特性,并以此为基础建立老化板模型,最终组装出系统级模型。利用Flow Network Modeling软件对3/ sp1次/5次的烧损板进行了实例分析,并给出了数值结果。
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引用次数: 8
Experimental investigation of flow transition in microchannels using micron-resolution particle image velocimetry 微通道内流动过渡的微米分辨率粒子图像测速实验研究
R. Zeighami, D. Laser, P. Zhou, M. Asheghi, S. Devasenathipathy, T. Kenny, J. Santiago, K. Goodson
Microchannel heat sinks are promising for cooling applications in advanced electronic systems. More research is needed to understand microchannel flow regimes. Recent pressure drop data in microchannels with hydraulic diameters between 50 and 300 /spl mu/m suggest that the transition to turbulence may occur at lower than expected values of the Reynolds number. This work studies turbulent transition in microchannels using micron-resolution particle imaging velocimetry (/spl mu/PIV) with epifluorescent microscopy of 950 nm particles. Silicon channels with dimensions 150 /spl mu/m/spl times/100 /spl mu/m/spl times/1 cm are fabricated using deep reactive ion etching and sealed using a glass plate. Velocity field data for 200Re>1600, which is lower than values near 2200 measured previously for larger channels with similar shapes. This discrepancy may be caused by wall roughness, viscous heat generation, or electrokinetic effects. The experimental approach developed here provides the groundwork for a detailed study of turbulence transition in microchannels.
微通道散热器在先进电子系统的冷却应用中前景广阔。需要更多的研究来了解微通道的流动状态。最近水力直径在50 - 300 /spl mu/m之间的微通道的压降数据表明,向湍流的过渡可能发生在低于预期雷诺数的情况下。本研究使用微米分辨率粒子成像测速仪(/spl mu/PIV)和950 nm粒子的荧光显微镜研究微通道中的湍流过渡。采用深度反应离子蚀刻技术制备尺寸为150 /spl μ /m/spl倍/100 /spl μ /m/spl倍/ 1cm的硅通道,并用玻璃板密封。200Re的速度场数据>1600,低于之前在形状相似的较大通道中测量到的2200附近的值。这种差异可能是由壁面粗糙度、粘性热产生或电动效应引起的。这里开发的实验方法为微通道中湍流过渡的详细研究提供了基础。
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引用次数: 27
Flow network modeling: a case study in expedient system prototyping 流网络建模:权宜系统原型的案例研究
A. Minichiello
Fortunately for engineers responsible for thermal management of today's electronic systems, many tools exist that provide for efficient, comprehensive thermal design. These tools, including heat transfer correlations, Computational Fluid Dynamics (CFD) solvers, and Flow Network Modeling (FNM) techniques, assist engineers in answering complex layout questions and proposing thermally feasible design alternatives quickly. This paper presents the use of FNM as proposed by G. Ellison (1984), to perform a first order thermal analysis on a next-generation mid-range computer design. Ellison's method is used to predict system level pressure drops and air-mover performance in the complex computer system prior to building hardware, performing sub-system flow measurements or completing system level CFD analyses. In this application, the use of FNM allowed a small design team to sufficiently validate the system layout early in the product's design cycle, enabling continued sub-system layout, detailed design; and prototype production within the constraints of the project's aggressive schedule. Results of the Ellison based approach are compared with those of a commercially available FNM software package and with data taken from a system prototype. Comparison shows that the results agree well, validating the use of FNM as an aid in developing thermally feasible computer designs.
幸运的是,对于负责当今电子系统热管理的工程师来说,有许多工具可以提供高效、全面的热设计。这些工具,包括传热相关性、计算流体动力学(CFD)求解器和流动网络建模(FNM)技术,可以帮助工程师快速回答复杂的布局问题,并提出热可行的设计方案。本文介绍了G. Ellison(1984)提出的FNM的使用,用于对下一代中档计算机设计进行一阶热分析。在构建硬件、执行子系统流量测量或完成系统级CFD分析之前,Ellison的方法可用于预测复杂计算机系统中的系统级压降和气动器性能。在此应用中,FNM的使用允许小型设计团队在产品设计周期的早期充分验证系统布局,从而实现持续的子系统布局,详细设计;在项目紧迫的时间表限制下进行原型制作。将基于Ellison的方法的结果与商用FNM软件包的结果以及从系统原型中获取的数据进行比较。比较表明结果一致,验证了FNM作为开发热可行计算机设计的辅助工具的使用。
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引用次数: 11
Flat heat pipes thermal performance in body force environment 平板热管在机体受力环境下的热性能
M. Zaghdoudi, C. Tantolin, C. Godet
This study reports on the effects of transient acceleration forces with constant input power on the thermal performance of copper/water flat heat pipe. Transient accelerations are generated using a centrifuge table to simulate acceleration forces typifying high performance aircraft maneuvering. These transients consist of three acceleration forces types: a single waveform with a peak value of 10 g with a duration of about 190 seconds, step changes with peak value of 10 g with a duration of about 300 seconds, and step changes of 1 g magnitude after thermal stabilization in the heat pipe operation. Partial depriming of the heat pipe and pooling of the working fluid are found to have an impact on the heat transport capability and transient behavior of the heat pipe. Repriming of the heat pipe under thermal load while being subjected to transient accelerations is also demonstrated.
本文研究了恒定输入功率下瞬态加速度对铜/水平板热管热性能的影响。利用离心工作台产生瞬态加速度,模拟高性能飞机机动加速度。这些瞬态加速度包括三种类型:峰值为10g的单一波形,持续时间约190秒;峰值为10g的阶跃变化,持续时间约300秒;热管运行中热稳定后的阶跃变化为1g量级。发现热管的部分剥夺和工质的池化对热管的传热能力和瞬态行为有影响。热负荷下的热管在瞬态加速度作用下的复燃现象也得到了证明。
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引用次数: 7
A model for assessing the shape of solder joints in the presence of board warpage and volume variation in area-array packages 用于评估存在板翘曲和面积阵列封装中体积变化的焊点形状的模型
T. B. Thompson, Ganesh Subbarayan, R. James, F. P. Renken
The goals of the present paper are to demonstrate a methodology for studying the effect of printed circuit board (PCB) warpage and volume variation on the final equilibrium configuration of area-array packages. Although the eventual goal is the development of a predictive methodology for the reliability impact of circuit board and component warpage, the present study is limited to an assessment of solder joint shape in the presence of PCB warpage and volume variation. The effect of warpage is analyzed using a two-step procedure in the present paper. In the first step, the restoring forces and moments (in the molten state of solder droplet) that result from a given solder joint height, solder material volume, pad diameter, and pad tilt are predicted using the surface tension theory. In the second step of the analysis, the forces and moments at individual solder joints caused by varying solder heights, pad tilts, and solder volume are combined using an optimization procedure to predict the equilibrium configuration of the package. The developed procedure is demonstrated on a hypothetical area-array package with nine solder joints. Through an analysis of two scenarios, (1) constant solder volume with symmetric and non-symmetric package warpage, and (2) linearly distributed solder volume without warpage, it is shown that printed circuit board warpage can cause electronic packages to tilt during solder reflow resulting in variations in solder joint heights and pad tilts.
本文的目标是展示一种研究印刷电路板(PCB)翘曲和体积变化对面阵封装的最终平衡配置的影响的方法。尽管最终目标是开发电路板和元件翘曲对可靠性影响的预测方法,但目前的研究仅限于在PCB翘曲和体积变化存在的情况下评估焊点形状。本文采用两步法分析了翘曲的影响。在第一步中,使用表面张力理论预测了给定焊点高度、焊料体积、焊盘直径和焊盘倾角所产生的恢复力和力矩(在焊料液滴熔融状态下)。在分析的第二步中,使用优化程序将由不同的焊料高度、焊盘倾斜和焊料体积引起的单个焊点处的力和力矩结合起来,以预测封装的平衡配置。在一个具有9个焊点的假想面阵封装上演示了所开发的程序。通过分析(1)对称和非对称封装翘曲的恒定焊料体积和(2)线性分布的无翘曲焊料体积两种情况,表明印刷电路板翘曲会导致电子封装在焊料回流过程中发生倾斜,从而导致焊点高度和焊盘倾斜度的变化。
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引用次数: 1
期刊
ITHERM 2000. The Seventh Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.00CH37069)
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