Abdelazim M Mebed, Ali H Mohsen, Diyar J Hassan, Nadia A Ali, Seenaa I Hussein, Farah T M Noori, Alaa M Abd-Elnaiem, Alhafez M Alraih, Randa F Abdelbaki
Silver/polyvinyl alcohol (Ag/PVA) nanocomposite films were synthesized via solution casting with varying concentrations of Ag nanoparticles (1-5 wt%). A comprehensive investigation was conducted to understand the influence of Ag content on the structural, optical, mechanical, thermal, electrical, and antibacterial properties of the composites. UV-Vis spectroscopy revealed a red shift in absorption peaks and a reduction in the optical band gap, which decreased from 3.78 eV for pure PVA to 3.37 eV for the 5 wt% Ag composite. FTIR and SEM analyses confirmed successful nanoparticle incorporation and morphological changes. The nanocomposites exhibited enhanced tensile strength, elongation at break, Young's modulus, and hardness due to strong interfacial interactions. The addition of Ag also increased hydrophobicity and imparted effective antibacterial activity. The electrical and thermal properties showed significant improvement: AC conductivity increased from 5.8 × 10-9 to 1.01 × 10-4 S/cm with Ag content, while the dielectric constant decreased. A high DC conductivity of 1.5 × 105 S/cm was achieved with only 3 wt% Ag. Thermal conductivity also rose from 0.27 W/m·K for pure PVA to 0.92 W/m·K for the 5 wt% composite. These results demonstrate that Ag/PVA nanocomposites are promising multifunctional materials for flexible electronics, combining tunable optoelectronic properties with enhanced mechanical, thermal, and antibacterial performance.
{"title":"A Flexible, Antibacterial Platform: Silver-Tuned Polyvinyl Alcohol with Enhanced Opto-Mechanical and Electrical Properties.","authors":"Abdelazim M Mebed, Ali H Mohsen, Diyar J Hassan, Nadia A Ali, Seenaa I Hussein, Farah T M Noori, Alaa M Abd-Elnaiem, Alhafez M Alraih, Randa F Abdelbaki","doi":"10.3390/polym18030415","DOIUrl":"https://doi.org/10.3390/polym18030415","url":null,"abstract":"<p><p>Silver/polyvinyl alcohol (Ag/PVA) nanocomposite films were synthesized via solution casting with varying concentrations of Ag nanoparticles (1-5 wt%). A comprehensive investigation was conducted to understand the influence of Ag content on the structural, optical, mechanical, thermal, electrical, and antibacterial properties of the composites. UV-Vis spectroscopy revealed a red shift in absorption peaks and a reduction in the optical band gap, which decreased from 3.78 eV for pure PVA to 3.37 eV for the 5 wt% Ag composite. FTIR and SEM analyses confirmed successful nanoparticle incorporation and morphological changes. The nanocomposites exhibited enhanced tensile strength, elongation at break, Young's modulus, and hardness due to strong interfacial interactions. The addition of Ag also increased hydrophobicity and imparted effective antibacterial activity. The electrical and thermal properties showed significant improvement: AC conductivity increased from 5.8 × 10<sup>-9</sup> to 1.01 × 10<sup>-4</sup> S/cm with Ag content, while the dielectric constant decreased. A high DC conductivity of 1.5 × 10<sup>5</sup> S/cm was achieved with only 3 wt% Ag. Thermal conductivity also rose from 0.27 W/m·K for pure PVA to 0.92 W/m·K for the 5 wt% composite. These results demonstrate that Ag/PVA nanocomposites are promising multifunctional materials for flexible electronics, combining tunable optoelectronic properties with enhanced mechanical, thermal, and antibacterial performance.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181722","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Lindsey B Bezek, Sushan Nakarmi, Jeffery A Leiding, Nitin P Daphalapurkar, Santosh Adhikari, Kwan-Soo Lee
Additive manufacturing, and particularly the vat photopolymerization process, enables the fabrication of complex geometries at high resolution and small length scales, making it well-suited for fabricating cellular structures (e.g., foams and lattices). Among these, elastomeric cellular structures are of growing interest due to their tunable compliance and energy dissipation. However, comprehensive data on the compressive behavior of these structures remains limited, especially for investigating the structure-property effects from changing the density and distribution of material within the cellular structure. This study explores how the mechanical response of polyurethane-based simple cubic structures changes when varying volume fraction, unit cell length, and unit cell patterning, which have not been systematically investigated previously in additively manufactured elastomers. Increasing volume fraction from 10% to 50% yielded significant changes in compressive stress-strain performance (decreasing strain at 0.5 MPa by 41.6% and increasing energy absorption density by 3962.5%). Although changing the unit cell length between 2.5 and 7 mm in ~30 mm parts did not result in statistically different stress-strain responses, modifying the configuration of struts of different thicknesses across designs with 30% volume fraction altered the stress-strain behavior (differences of 12.5% in strain at 0.5 MPa and 109.4% for energy absorption density). Power law relationships were developed to understand the interactions between volume fraction, unit cell length, and elastic modulus, and experimental data showed strong fits (R2 > 0.91). These findings enhance the understanding of how multiple structural design aspects influence the performance of elastomeric cellular materials, providing a foundation for informing strategic design of tailorable materials for diverse mechanical applications.
{"title":"Compressive Response and Energy Absorption of Additively Manufactured Elastomers with Varied Simple Cubic Architectures.","authors":"Lindsey B Bezek, Sushan Nakarmi, Jeffery A Leiding, Nitin P Daphalapurkar, Santosh Adhikari, Kwan-Soo Lee","doi":"10.3390/polym18030420","DOIUrl":"https://doi.org/10.3390/polym18030420","url":null,"abstract":"<p><p>Additive manufacturing, and particularly the vat photopolymerization process, enables the fabrication of complex geometries at high resolution and small length scales, making it well-suited for fabricating cellular structures (e.g., foams and lattices). Among these, elastomeric cellular structures are of growing interest due to their tunable compliance and energy dissipation. However, comprehensive data on the compressive behavior of these structures remains limited, especially for investigating the structure-property effects from changing the density and distribution of material within the cellular structure. This study explores how the mechanical response of polyurethane-based simple cubic structures changes when varying volume fraction, unit cell length, and unit cell patterning, which have not been systematically investigated previously in additively manufactured elastomers. Increasing volume fraction from 10% to 50% yielded significant changes in compressive stress-strain performance (decreasing strain at 0.5 MPa by 41.6% and increasing energy absorption density by 3962.5%). Although changing the unit cell length between 2.5 and 7 mm in ~30 mm parts did not result in statistically different stress-strain responses, modifying the configuration of struts of different thicknesses across designs with 30% volume fraction altered the stress-strain behavior (differences of 12.5% in strain at 0.5 MPa and 109.4% for energy absorption density). Power law relationships were developed to understand the interactions between volume fraction, unit cell length, and elastic modulus, and experimental data showed strong fits (R<sup>2</sup> > 0.91). These findings enhance the understanding of how multiple structural design aspects influence the performance of elastomeric cellular materials, providing a foundation for informing strategic design of tailorable materials for diverse mechanical applications.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181847","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This study evaluated the effects of atmospheric cold plasma (ACP) treatment duration on the physicochemical and functional properties of hazelnut protein. Proteins were extracted from defatted hazelnut flour and subjected to ACP for 0, 2, 4, 6, and 8 min. The results demonstrated that ACP treatment significantly modified protein characteristics: it generally reduced particle size and increased absolute zeta potential, with the smallest particles observed after 4 and 6 min of treatment. Concurrently, a decrease in L, a, and b color values indicated sample darkening with extended processing. Structural analysis revealed that ACP induced changes in protein secondary structure, leading to a significant increase in surface hydrophobicity and a decrease in free sulfhydryl content. These structural and physicochemical modifications, particularly the enhanced surface hydrophobicity and reduced particle size, collectively improved emulsifying activity and stability, as well as foaming capacity and stability. The highest emulsion and foaming stability were observed in samples treated for 6 min. Hazelnut protein gels exhibited pronounced solid-like behavior and ACP treatment enhanced the rheological properties of the gels, with the maximum gel strength observed at a 6 min treatment. Overall, these findings indicate that ACP is an effective non-thermal technology for positively altering the physicochemical and techno-functional properties of hazelnut protein.
{"title":"Structural and Functional Modifications of Hazelnut Proteins Induced by Atmospheric Cold Plasma.","authors":"Suzan Uzun","doi":"10.3390/polym18030413","DOIUrl":"https://doi.org/10.3390/polym18030413","url":null,"abstract":"<p><p>This study evaluated the effects of atmospheric cold plasma (ACP) treatment duration on the physicochemical and functional properties of hazelnut protein. Proteins were extracted from defatted hazelnut flour and subjected to ACP for 0, 2, 4, 6, and 8 min. The results demonstrated that ACP treatment significantly modified protein characteristics: it generally reduced particle size and increased absolute zeta potential, with the smallest particles observed after 4 and 6 min of treatment. Concurrently, a decrease in L, a, and b color values indicated sample darkening with extended processing. Structural analysis revealed that ACP induced changes in protein secondary structure, leading to a significant increase in surface hydrophobicity and a decrease in free sulfhydryl content. These structural and physicochemical modifications, particularly the enhanced surface hydrophobicity and reduced particle size, collectively improved emulsifying activity and stability, as well as foaming capacity and stability. The highest emulsion and foaming stability were observed in samples treated for 6 min. Hazelnut protein gels exhibited pronounced solid-like behavior and ACP treatment enhanced the rheological properties of the gels, with the maximum gel strength observed at a 6 min treatment. Overall, these findings indicate that ACP is an effective non-thermal technology for positively altering the physicochemical and techno-functional properties of hazelnut protein.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181876","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Gonzalo R Quezada, Karien I García, Enoque Diniz Mathe, Williams Leiva, Eder Piceros, Pedro Robles, Ricardo I Jeldres
The interfacial behavior of polyelectrolytic flocculants is governed not only by their chemical composition but also by the molecular-scale distribution of charged and neutral segments, which directly influences transport, adsorption, and interfacial stability. In this work, classical molecular dynamics simulations are used to elucidate how charge-site architecture controls the conformation, dynamics, and adsorption stability of anionic polyacrylamides at the quartz-water interface. Polymer architectures ranging from homogeneous charge distributions to block-like arrangements were systematically analyzed at constant molecular weight and global charge density. The results show that increasing charge segregation induces more compact conformations, enhanced translational mobility in solution, and reduced solvent accessibility. At the interface, polymers containing extended neutral blocks exhibit significantly more stable adsorption on quartz than polymers with homogeneously distributed charges, consistent with the low surface charge density of silica. These findings demonstrate that charge-site distribution is an independent and critical design parameter governing polymer-surface interactions. From a chemical engineering perspective, the results provide fundamental insight relevant to the rational design of polymeric additives for solid-liquid separation, flocculation, and sustainable mineral processing applications.
{"title":"Effect of Charge Distribution Along Anionic Polyacrylamide Chains on Quartz Adsorption: A Molecular Dynamics Study.","authors":"Gonzalo R Quezada, Karien I García, Enoque Diniz Mathe, Williams Leiva, Eder Piceros, Pedro Robles, Ricardo I Jeldres","doi":"10.3390/polym18030414","DOIUrl":"https://doi.org/10.3390/polym18030414","url":null,"abstract":"<p><p>The interfacial behavior of polyelectrolytic flocculants is governed not only by their chemical composition but also by the molecular-scale distribution of charged and neutral segments, which directly influences transport, adsorption, and interfacial stability. In this work, classical molecular dynamics simulations are used to elucidate how charge-site architecture controls the conformation, dynamics, and adsorption stability of anionic polyacrylamides at the quartz-water interface. Polymer architectures ranging from homogeneous charge distributions to block-like arrangements were systematically analyzed at constant molecular weight and global charge density. The results show that increasing charge segregation induces more compact conformations, enhanced translational mobility in solution, and reduced solvent accessibility. At the interface, polymers containing extended neutral blocks exhibit significantly more stable adsorption on quartz than polymers with homogeneously distributed charges, consistent with the low surface charge density of silica. These findings demonstrate that charge-site distribution is an independent and critical design parameter governing polymer-surface interactions. From a chemical engineering perspective, the results provide fundamental insight relevant to the rational design of polymeric additives for solid-liquid separation, flocculation, and sustainable mineral processing applications.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146182011","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
To reduce water consumption and potential formation damage associated with conventional water-based fracturing fluids while improving the proppant-carrying and flow adaptability of CO2-based systems without relying on specialized CO2 thickeners, a CO2-water polymer hybrid fracturing fluid was developed using an AM/AA copolymer (poly(acrylamide-co-acrylic acid), P(AM-co-AA)) as the thickening agent for the aqueous phase. Systematic experimental investigations were conducted under high-temperature and high-pressure conditions. Fluid-loss tests at different CO2 volume fractions show that the CO2-water polymer hybrid fracturing fluid system achieves a favorable balance between low fluid loss and structural continuity within the range of 30-50% CO2, with the most stable fluid-loss behavior observed at 40% CO2. Based on this ratio window, static proppant-carrying experiments indicate controllable settling behavior over a temperature range of 20-80 °C, leading to the selection of 60% polymer-based aqueous phase + 40% CO2 as the optimal mixing ratio. Rheological results demonstrate pronounced shear-thinning behavior across a wide thermo-pressure range, with viscosity decreasing systematically with increasing shear rate and temperature while maintaining continuous and reproducible flow responses. Pipe-flow tests further reveal that flow resistance decreases monotonically with increasing flow velocity and temperature, indicating stable transport characteristics. Phase visualization observations show that the CO2-water polymer hybrid fracturing fluid system exhibits a uniform milky dispersed appearance under moderate temperature or elevated pressure, whereas bubble-dominated structures and spatial phase separation gradually emerge under high-temperature and relatively low-pressure static conditions, highlighting the sensitivity of phase stability to thermo-pressure conditions. True triaxial hydraulic fracturing experiments confirm that the CO2-water polymer hybrid fracturing fluid enables stable fracture initiation and sustained propagation under complex stress conditions. Overall, the results demonstrate that the AM/AA copolymer-based aqueous phase can provide effective viscosity support, proppant-carrying capacity, and flow adaptability for CO2-water polymer hybrid fracturing fluid over a wide thermo-pressure range, confirming the feasibility of this approach without the use of specialized CO2 thickeners.
{"title":"Performance of a High-Molecular-Weight AM/AA Copolymer in a CO<sub>2</sub>-Water Polymer Hybrid Fracturing Fluid Under High-Temperature and High-Pressure Conditions.","authors":"Tengfei Chen, Shutao Zhou, Tingwei Yao, Meilong Fu, Zhigang Wen, Quanhuai Shen","doi":"10.3390/polym18030418","DOIUrl":"https://doi.org/10.3390/polym18030418","url":null,"abstract":"<p><p>To reduce water consumption and potential formation damage associated with conventional water-based fracturing fluids while improving the proppant-carrying and flow adaptability of CO<sub>2</sub>-based systems without relying on specialized CO<sub>2</sub> thickeners, a CO<sub>2</sub>-water polymer hybrid fracturing fluid was developed using an AM/AA copolymer (poly(acrylamide-co-acrylic acid), P(AM-co-AA)) as the thickening agent for the aqueous phase. Systematic experimental investigations were conducted under high-temperature and high-pressure conditions. Fluid-loss tests at different CO<sub>2</sub> volume fractions show that the CO<sub>2</sub>-water polymer hybrid fracturing fluid system achieves a favorable balance between low fluid loss and structural continuity within the range of 30-50% CO<sub>2</sub>, with the most stable fluid-loss behavior observed at 40% CO<sub>2</sub>. Based on this ratio window, static proppant-carrying experiments indicate controllable settling behavior over a temperature range of 20-80 °C, leading to the selection of 60% polymer-based aqueous phase + 40% CO<sub>2</sub> as the optimal mixing ratio. Rheological results demonstrate pronounced shear-thinning behavior across a wide thermo-pressure range, with viscosity decreasing systematically with increasing shear rate and temperature while maintaining continuous and reproducible flow responses. Pipe-flow tests further reveal that flow resistance decreases monotonically with increasing flow velocity and temperature, indicating stable transport characteristics. Phase visualization observations show that the CO<sub>2</sub>-water polymer hybrid fracturing fluid system exhibits a uniform milky dispersed appearance under moderate temperature or elevated pressure, whereas bubble-dominated structures and spatial phase separation gradually emerge under high-temperature and relatively low-pressure static conditions, highlighting the sensitivity of phase stability to thermo-pressure conditions. True triaxial hydraulic fracturing experiments confirm that the CO<sub>2</sub>-water polymer hybrid fracturing fluid enables stable fracture initiation and sustained propagation under complex stress conditions. Overall, the results demonstrate that the AM/AA copolymer-based aqueous phase can provide effective viscosity support, proppant-carrying capacity, and flow adaptability for CO<sub>2</sub>-water polymer hybrid fracturing fluid over a wide thermo-pressure range, confirming the feasibility of this approach without the use of specialized CO<sub>2</sub> thickeners.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181995","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jinmei Zhang, Linran Song, Xinrang Zhai, Dilnaz Em, Xihao Pan
Corneal nerves are essential for maintaining the functional integrity of the ocular surface. Damage to corneal nerves can lead to corneal issues and impaired vision. Current treatments for corneal nerve damage are inadequate, thus highlighting the need for innovative therapeutic approaches. In this study, we present a hydrogel microneedle system designed to facilitate the sustained release of recombinant human nerve growth factor (rhNGF). The microneedle features a tip composed of glycidyl methacrylate modified silk fibroin (SFMA) loaded with rhNGF, photopolymerized for structural integrity, while its base is formed using silk fibroin (SF). This design allows the microneedles to penetrate the corneal epithelium and deliver rhNGF to the sub-epithelial layer. The crosslinking process not only provides the mechanical strength required for microneedle penetration but also enables sustained drug release. The proposed rhNGF-loaded SF hydrogel microneedle provides a platform for drug delivery, serving as a novel therapeutic option for corneal tissue engineering.
{"title":"Silk Fibroin Hydrogel Microneedles Loaded with Recombinant Human Nerve Growth Factor for Corneal Tissue Engineering.","authors":"Jinmei Zhang, Linran Song, Xinrang Zhai, Dilnaz Em, Xihao Pan","doi":"10.3390/polym18030412","DOIUrl":"https://doi.org/10.3390/polym18030412","url":null,"abstract":"<p><p>Corneal nerves are essential for maintaining the functional integrity of the ocular surface. Damage to corneal nerves can lead to corneal issues and impaired vision. Current treatments for corneal nerve damage are inadequate, thus highlighting the need for innovative therapeutic approaches. In this study, we present a hydrogel microneedle system designed to facilitate the sustained release of recombinant human nerve growth factor (rhNGF). The microneedle features a tip composed of glycidyl methacrylate modified silk fibroin (SFMA) loaded with rhNGF, photopolymerized for structural integrity, while its base is formed using silk fibroin (SF). This design allows the microneedles to penetrate the corneal epithelium and deliver rhNGF to the sub-epithelial layer. The crosslinking process not only provides the mechanical strength required for microneedle penetration but also enables sustained drug release. The proposed rhNGF-loaded SF hydrogel microneedle provides a platform for drug delivery, serving as a novel therapeutic option for corneal tissue engineering.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181852","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Kai Liu, Qingchun Yang, Liang Cao, Jianru Wang, Peng Cao
The reliability of solid rocket motors depends primarily on the structural integrity of their propellants. Internal cavity defects in the widely used hydroxyl-terminated polybutadiene (HTPB) propellant, formed during manufacturing and service, significantly degrade its mechanical properties and compromise motor safety. This study developed a constitutive model for HTPB propellant based on the generalized incremental stress-strain damage model (GISSMO). The validity of the constitutive model was verified through uniaxial tensile tests conducted at various tensile rates. Based on this constitutive model, numerical simulations were performed to examine the effects of initial modulus, impact rate, and cavity confining pressure on the failure modes of propellants containing cavities with radii from 40 to 100 mm. The results show that the simulation's force-displacement curve agrees well with the test. The simulation accurately captures the propellant's transition from elastic-plastic plateau at low rates to elastic response at high rates. The prediction error for the maximum tensile force is less than 5%. For cavities of 80 mm and 100 mm, local stress concentration causes damage to the inner wall, followed by rapid cavity extrusion, collapse, and possible cross-shaped matrix fracture. However, cavities of 40 mm and 60 mm show greater stability, experiencing only volume compression, which rarely causes overall damage. When the propellant's initial modulus is higher than 24 MPa, damage propagation in large cavities over 80 mm is suppressed. A low modulus worsens structural deformation. At low impact velocity, cavity compression is significant, and the structure remains conformal. At high impact velocity (4000 MPa/s), the cavity stays conformal, the matrix collapses, and the damage value decreases. For 60 mm cavities, damage is localized, and the overall structure is most stable within a confining pressure of 5 to 9.5 MPa. This study clarifies the interaction between engineering parameters and cavity size, providing a basis for optimizing the safety of the propellant structure.
{"title":"Numerical Simulation of Failure Modes of Solid Propellants with Internal Cavities Under Various Loading Conditions.","authors":"Kai Liu, Qingchun Yang, Liang Cao, Jianru Wang, Peng Cao","doi":"10.3390/polym18030404","DOIUrl":"https://doi.org/10.3390/polym18030404","url":null,"abstract":"<p><p>The reliability of solid rocket motors depends primarily on the structural integrity of their propellants. Internal cavity defects in the widely used hydroxyl-terminated polybutadiene (HTPB) propellant, formed during manufacturing and service, significantly degrade its mechanical properties and compromise motor safety. This study developed a constitutive model for HTPB propellant based on the generalized incremental stress-strain damage model (GISSMO). The validity of the constitutive model was verified through uniaxial tensile tests conducted at various tensile rates. Based on this constitutive model, numerical simulations were performed to examine the effects of initial modulus, impact rate, and cavity confining pressure on the failure modes of propellants containing cavities with radii from 40 to 100 mm. The results show that the simulation's force-displacement curve agrees well with the test. The simulation accurately captures the propellant's transition from elastic-plastic plateau at low rates to elastic response at high rates. The prediction error for the maximum tensile force is less than 5%. For cavities of 80 mm and 100 mm, local stress concentration causes damage to the inner wall, followed by rapid cavity extrusion, collapse, and possible cross-shaped matrix fracture. However, cavities of 40 mm and 60 mm show greater stability, experiencing only volume compression, which rarely causes overall damage. When the propellant's initial modulus is higher than 24 MPa, damage propagation in large cavities over 80 mm is suppressed. A low modulus worsens structural deformation. At low impact velocity, cavity compression is significant, and the structure remains conformal. At high impact velocity (4000 MPa/s), the cavity stays conformal, the matrix collapses, and the damage value decreases. For 60 mm cavities, damage is localized, and the overall structure is most stable within a confining pressure of 5 to 9.5 MPa. This study clarifies the interaction between engineering parameters and cavity size, providing a basis for optimizing the safety of the propellant structure.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181850","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Christos Panagiotopoulos, Christina Podara, Eleni Gkartzou, Melpo Karamitrou, Tatjana Kosanovic-Milickovic, Mara Silber, Lars Meyer, Bernhard von Vacano, Ana Rita Carvalho Neiva, Jan-Hendrik Knoop, Asunción Martínez-García, Ana Ibáñez-García, Silvia Pavlidou, Leila Poudeh, Costas A Charitidis, Stamatina N Vouyiouka
From the perspective of the circular economy and minimization of environmental pollution, recycling plastics is key for transforming polymeric waste streams (PWSs) towards reusable and, if possible, upgraded, value-added products. The low homogeneity of PWSs, even when sorted, complicates sampling, analytical characterization, processability, and quality assurance of the whole circular process. Therefore, sampling, sample preparation, and analysis methodologies that yield results accurate and representative enough to describe the contents and the safety of the bulk while being cost-effective are crucial. In this context, an experimental "model waste" approach was conceptualized to reliably assess and optimize sampling and sample preparation strategies towards specific goals, i.e., identifying and precisely quantifying different polymer types and non-polymeric contaminants (such as brominated flame retardants, BFR) along with establishing a correlation of the sample preparation steps with low deviation values between replicates. The results indicated that cryogenic grinding better preserved additive content, minimizing its degradation, i.e., 461 ± 17 ppm determined via HPLC-MS when the nominal concentration was 500 ppm. On the other hand, melt-based homogenization significantly improved homogeneity and hence reproducibility/variability of analytical results (RSD), albeit at the risk of partial additive thermal degradation (up to 70% reduction in BFR content). The current experimental approach allows a clear understanding of plastic waste characteristics in view of demonstrating analytical limits of detection (LoD), reliable verification of compliance with certain concentrations of unwanted contaminants, and eventually robust evaluation of the applied recycling scheme efficiency.
{"title":"Taming Waste Heterogeneity for Plastics Circularity with Optimized Sample Preparation Protocols for Quality Assessment.","authors":"Christos Panagiotopoulos, Christina Podara, Eleni Gkartzou, Melpo Karamitrou, Tatjana Kosanovic-Milickovic, Mara Silber, Lars Meyer, Bernhard von Vacano, Ana Rita Carvalho Neiva, Jan-Hendrik Knoop, Asunción Martínez-García, Ana Ibáñez-García, Silvia Pavlidou, Leila Poudeh, Costas A Charitidis, Stamatina N Vouyiouka","doi":"10.3390/polym18030409","DOIUrl":"https://doi.org/10.3390/polym18030409","url":null,"abstract":"<p><p>From the perspective of the circular economy and minimization of environmental pollution, recycling plastics is key for transforming polymeric waste streams (PWSs) towards reusable and, if possible, upgraded, value-added products. The low homogeneity of PWSs, even when sorted, complicates sampling, analytical characterization, processability, and quality assurance of the whole circular process. Therefore, sampling, sample preparation, and analysis methodologies that yield results accurate and representative enough to describe the contents and the safety of the bulk while being cost-effective are crucial. In this context, an experimental \"model waste\" approach was conceptualized to reliably assess and optimize sampling and sample preparation strategies towards specific goals, i.e., identifying and precisely quantifying different polymer types and non-polymeric contaminants (such as brominated flame retardants, BFR) along with establishing a correlation of the sample preparation steps with low deviation values between replicates. The results indicated that cryogenic grinding better preserved additive content, minimizing its degradation, i.e., 461 ± 17 ppm determined via HPLC-MS when the nominal concentration was 500 ppm. On the other hand, melt-based homogenization significantly improved homogeneity and hence reproducibility/variability of analytical results (RSD), albeit at the risk of partial additive thermal degradation (up to 70% reduction in BFR content). The current experimental approach allows a clear understanding of plastic waste characteristics in view of demonstrating analytical limits of detection (LoD), reliable verification of compliance with certain concentrations of unwanted contaminants, and eventually robust evaluation of the applied recycling scheme efficiency.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181890","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Catalytic pyrolysis is a crucial technology for lignin valorization, where the catalyst support itself can play a pivotal role in influencing the catalytic process. This study systematically investigates and compares the distinct catalytic effects of two commonly used catalyst supports, HZSM-5 zeolite and activated carbon (AC), during lignin pyrolysis. Macrokinetic analysis was conducted using TGA coupled with the Friedman kinetic model to determine the apparent activation energies (Ea) and coke yields. The evolution of functional groups was analyzed using Py-GC/MS coupled with quantitative functional group indexing. Additionally, the evolution of small-molecule gases during catalytic pyrolysis was monitored using TGA-FTIR. The results demonstrate differences in the catalytic pathways promoted by HZSM-5 and AC. HZSM-5 effectively deoxygenated lignin by removing methoxy and hydroxyl groups, resulting in a reduction in Ea by 83 kJ/mol at 80% conversion and suppression of coke formation. In contrast, AC, exploiting its large specific surface area as a reaction platform, promoted the conversion of methoxy groups into methyl and hydroxyl functional groups, rather than directly removing them. Moreover, the use of AC led to a marked increase in Ea, and the coke yield increased by 2.5%. This study provides valuable insights for the rational design of efficient catalyst systems for biomass conversion.
{"title":"Contrasting Catalytic Pathways in Lignin Pyrolysis: Deoxygenative Cracking over HZSM-5 Versus Repolymerization-Coking over Activated Carbon.","authors":"Hao Ma, Yue Hu, Huixia Zhu, Qimeng Jiang, Tianying Chen","doi":"10.3390/polym18030408","DOIUrl":"https://doi.org/10.3390/polym18030408","url":null,"abstract":"<p><p>Catalytic pyrolysis is a crucial technology for lignin valorization, where the catalyst support itself can play a pivotal role in influencing the catalytic process. This study systematically investigates and compares the distinct catalytic effects of two commonly used catalyst supports, HZSM-5 zeolite and activated carbon (AC), during lignin pyrolysis. Macrokinetic analysis was conducted using TGA coupled with the Friedman kinetic model to determine the apparent activation energies (Ea) and coke yields. The evolution of functional groups was analyzed using Py-GC/MS coupled with quantitative functional group indexing. Additionally, the evolution of small-molecule gases during catalytic pyrolysis was monitored using TGA-FTIR. The results demonstrate differences in the catalytic pathways promoted by HZSM-5 and AC. HZSM-5 effectively deoxygenated lignin by removing methoxy and hydroxyl groups, resulting in a reduction in Ea by 83 kJ/mol at 80% conversion and suppression of coke formation. In contrast, AC, exploiting its large specific surface area as a reaction platform, promoted the conversion of methoxy groups into methyl and hydroxyl functional groups, rather than directly removing them. Moreover, the use of AC led to a marked increase in Ea, and the coke yield increased by 2.5%. This study provides valuable insights for the rational design of efficient catalyst systems for biomass conversion.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181895","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
EPDM is widely used as the polymer matrix for solid rocket motor (SRM) internal thermal protection because of its low density, chemical inertness, and ability to form carbonaceous residue. Practical performance is frequently limited by weak char integrity and barrier properties, char oxidation, mechanical stripping in gas-dynamic flow, and by the poor comparability of published results due to non-uniform test conditions and reporting. This review systematizes studies on 0D nanofillers in EPDM ablatives and harmonizes the key metrics, including linear and mass ablation rates (LAR, MAR), back-face temperature (Tback), and solid residue yield. The major 0D additives-nSiO2, nTiO2, nZnO, and carbon black (CB) are compared, and their dominant mechanisms are summarized: degradation-layer structuring, reduced gas permeability, thermo-oxidative stabilization, and effects on vulcanization. Several studies report larger improvements for hybrid systems, where CB enhances char cohesion and retention, while oxide nanoparticles improve barrier performance and resistance to oxidation. Finally, an application-oriented selection matrix is proposed that accounts for thermal protection efficiency, processability, agglomeration limits, and density penalties to support EPDM coating design and improve comparability.
{"title":"0D Nanofillers in EPDM-Based Elastomeric Ablatives: A Review of Thermo-Ablative Performance and Char Formation.","authors":"Mohammed Meiirbekov, Marat Nurguzhin, Marat Janikeyev, Zhannat Kadyrov, Mukhammed Sadykov, Assem Kuandyk, Nurmakhan Yesbolov, Nurlybek Spandiyar, Meiir Nurzhanov, Sunkar Orazbek","doi":"10.3390/polym18030405","DOIUrl":"https://doi.org/10.3390/polym18030405","url":null,"abstract":"<p><p>EPDM is widely used as the polymer matrix for solid rocket motor (SRM) internal thermal protection because of its low density, chemical inertness, and ability to form carbonaceous residue. Practical performance is frequently limited by weak char integrity and barrier properties, char oxidation, mechanical stripping in gas-dynamic flow, and by the poor comparability of published results due to non-uniform test conditions and reporting. This review systematizes studies on 0D nanofillers in EPDM ablatives and harmonizes the key metrics, including linear and mass ablation rates (LAR, MAR), back-face temperature (T<sub>back</sub>), and solid residue yield. The major 0D additives-nSiO<sub>2</sub>, nTiO<sub>2</sub>, nZnO, and carbon black (CB) are compared, and their dominant mechanisms are summarized: degradation-layer structuring, reduced gas permeability, thermo-oxidative stabilization, and effects on vulcanization. Several studies report larger improvements for hybrid systems, where CB enhances char cohesion and retention, while oxide nanoparticles improve barrier performance and resistance to oxidation. Finally, an application-oriented selection matrix is proposed that accounts for thermal protection efficiency, processability, agglomeration limits, and density penalties to support EPDM coating design and improve comparability.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181911","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}