Tony Hadibarata, Risky Ayu Kristanti, Adelina-Gabriela Niculescu, Dana-Ionela Tudorache Trifa, Alexandra Cătălina Bîrcă, Alexandru Mihai Grumezescu
Nanomaterials provide novel solutions for water treatment because of their unique properties and functions, such as a large surface area, increased reactivity, and interaction with contaminants at the nanoscale. These useful features make nanomaterials highly effective in addressing water-related issues, especially in the remediation of aquatic environments from heavy metals, organic pollutants, and microplastics. However, there are increasing concerns about their persistence in the environment and the possible risks to ecosystems and human health, due to their tendency to bioaccumulate and enter food chains. While some nanomaterials have proven toxic even at low concentrations, most effects that these materials may have on aquatic organisms, plants, and animals remain largely unexplored. Most sources report that polymeric nanomaterials are also the least toxic and most environmentally compatible, particularly when biodegradability forms one of the design parameters. Polymeric nanoparticles can be considered a safer alternative to metal- and carbon-based nanomaterials. However, they can not be used without any risk at all. The long-term environmental accumulation of nanoplastics and their potential chronic ecological impacts have received greater attention recently. This paper reviews major research on the toxicity and environmental behavior of nanomaterials, with a special focus on their long-term ecological effects, for which substantial knowledge exists, yet highlights gaps in existing knowledge and future directions for responsible application in water treatment contexts.
{"title":"Harnessing Nanomaterials for Water Decontamination: Insights into Environmental Impact, Sustainable Applications, and the Emerging Role of Polymeric Nanostructures.","authors":"Tony Hadibarata, Risky Ayu Kristanti, Adelina-Gabriela Niculescu, Dana-Ionela Tudorache Trifa, Alexandra Cătălina Bîrcă, Alexandru Mihai Grumezescu","doi":"10.3390/polym18030393","DOIUrl":"10.3390/polym18030393","url":null,"abstract":"<p><p>Nanomaterials provide novel solutions for water treatment because of their unique properties and functions, such as a large surface area, increased reactivity, and interaction with contaminants at the nanoscale. These useful features make nanomaterials highly effective in addressing water-related issues, especially in the remediation of aquatic environments from heavy metals, organic pollutants, and microplastics. However, there are increasing concerns about their persistence in the environment and the possible risks to ecosystems and human health, due to their tendency to bioaccumulate and enter food chains. While some nanomaterials have proven toxic even at low concentrations, most effects that these materials may have on aquatic organisms, plants, and animals remain largely unexplored. Most sources report that polymeric nanomaterials are also the least toxic and most environmentally compatible, particularly when biodegradability forms one of the design parameters. Polymeric nanoparticles can be considered a safer alternative to metal- and carbon-based nanomaterials. However, they can not be used without any risk at all. The long-term environmental accumulation of nanoplastics and their potential chronic ecological impacts have received greater attention recently. This paper reviews major research on the toxicity and environmental behavior of nanomaterials, with a special focus on their long-term ecological effects, for which substantial knowledge exists, yet highlights gaps in existing knowledge and future directions for responsible application in water treatment contexts.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC12899036/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181687","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This study introduces a novel enhanced voxel-by-voxel fused filament fabrication approach utilizing a custom 3D printer. The key innovation is the simultaneous, real-time manipulation of both filament flow and printing speed per voxel. By adjusting the printing speed proportionally to the extrusion rate, the method ensures sufficient time for precise material deposition, effectively countering under-extrusion effects and significantly improving the process's responsiveness and accuracy. The method was validated through a calibration process and in the fabrication of a breast phantom derived from a patient's MRI data. Calibration demonstrated a strong linear correlation between HUs, extrusion rate, and speed, with a coefficient of R = 0.99. CT scans of the phantom confirmed consistent replication of the expected HU distribution and anatomical features, visually demonstrating high correlation with the original patient images. The dual-parameter control strategy successfully enhances the fidelity of soft tissue phantoms fabrication. Future work will focus on adapting the method for high-speed printing and multi-material applications.
{"title":"An Enhanced Voxel-by-Voxel Filament Extrusion-Based Method for Realistic Radiological Phantoms: A Breast Phantom Case.","authors":"Nikiforos Okkalidis, Georgios Giakoumettis, Kristina Bliznakova, Nikolay Dukov, Zhivko Bliznakov, Georgios Plataniotis, Panagiotis Bamidis, Emmanouil Papanastasiou","doi":"10.3390/polym18030395","DOIUrl":"10.3390/polym18030395","url":null,"abstract":"<p><p>This study introduces a novel enhanced voxel-by-voxel fused filament fabrication approach utilizing a custom 3D printer. The key innovation is the simultaneous, real-time manipulation of both filament flow and printing speed per voxel. By adjusting the printing speed proportionally to the extrusion rate, the method ensures sufficient time for precise material deposition, effectively countering under-extrusion effects and significantly improving the process's responsiveness and accuracy. The method was validated through a calibration process and in the fabrication of a breast phantom derived from a patient's MRI data. Calibration demonstrated a strong linear correlation between HUs, extrusion rate, and speed, with a coefficient of R = 0.99. CT scans of the phantom confirmed consistent replication of the expected HU distribution and anatomical features, visually demonstrating high correlation with the original patient images. The dual-parameter control strategy successfully enhances the fidelity of soft tissue phantoms fabrication. Future work will focus on adapting the method for high-speed printing and multi-material applications.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC12899122/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181878","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pegah Hajivand, Mariagiulia Longo, Marcello Monteleone, Alessio Fuoco, Elisa Esposito, Teresa Fina Mastropietro, Javier Navarro-Alapont, Donatella Armentano, Johannes Carolus Jansen
Efficiently separating propene and propane is paramount for the chemical industry but notoriously difficult due to their minimal size and volatility differences. Here, an efficient strategy to overcome this separation challenge was demonstrated through the design of bimetallic zeolitic imidazolate framework (ZIF)-based mixed-matrix membranes (MMMs). Thin-film composite (TFC) membranes were fabricated by integrating monometallic ZIF-8, ZIF-67, and a synergistic bimetallic ZIF-8-67 into a uniquely formulated ionic liquid-cellulose acetate (IL-CA) polymer matrix. Structural and morphological analyses confirmed the high crystallinity of the ZIF fillers and their seamless integration within the polymer. The resultant ZIF-8-67/IL-CA membrane exhibited notable separation performance, surpassing its monometallic counterparts by a threefold increase in both C3H6 permeance and C3H6/C3H8 ideal selectivity relative to the base membrane. Under industrially relevant mixed-gas testing, the membrane achieved a competitive separation factor of eight for propene over propane. These findings reveal that the strategic integration of bimetallic nodes in ZIFs can unlock synergistic properties unattainable with single-metal frameworks. This work presents a robust and scalable platform for developing next-generation membranes that defy conventional performance trade-offs, paving the way for efficient membrane-based olefin/paraffin separations.
{"title":"Sustainable Thin-Film Composite Mixed-Matrix Membranes Based on Cellulose Acetate, Bimetallic ZIF-8-67, and Ionic Liquid for Enhanced Propene/Propane Separation.","authors":"Pegah Hajivand, Mariagiulia Longo, Marcello Monteleone, Alessio Fuoco, Elisa Esposito, Teresa Fina Mastropietro, Javier Navarro-Alapont, Donatella Armentano, Johannes Carolus Jansen","doi":"10.3390/polym18030396","DOIUrl":"10.3390/polym18030396","url":null,"abstract":"<p><p>Efficiently separating propene and propane is paramount for the chemical industry but notoriously difficult due to their minimal size and volatility differences. Here, an efficient strategy to overcome this separation challenge was demonstrated through the design of bimetallic zeolitic imidazolate framework (ZIF)-based mixed-matrix membranes (MMMs). Thin-film composite (TFC) membranes were fabricated by integrating monometallic ZIF-8, ZIF-67, and a synergistic bimetallic ZIF-8-67 into a uniquely formulated ionic liquid-cellulose acetate (IL-CA) polymer matrix. Structural and morphological analyses confirmed the high crystallinity of the ZIF fillers and their seamless integration within the polymer. The resultant ZIF-8-67/IL-CA membrane exhibited notable separation performance, surpassing its monometallic counterparts by a threefold increase in both C<sub>3</sub>H<sub>6</sub> permeance and C<sub>3</sub>H<sub>6</sub>/C<sub>3</sub>H<sub>8</sub> ideal selectivity relative to the base membrane. Under industrially relevant mixed-gas testing, the membrane achieved a competitive separation factor of eight for propene over propane. These findings reveal that the strategic integration of bimetallic nodes in ZIFs can unlock synergistic properties unattainable with single-metal frameworks. This work presents a robust and scalable platform for developing next-generation membranes that defy conventional performance trade-offs, paving the way for efficient membrane-based olefin/paraffin separations.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC12899611/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181881","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Jenifer Leyva Castro, Laura A de la Rosa, Emilio Álvarez Parrilla, Imelda Olivas Armendáriz, Jazmín Cristina Stevens Barrón, Christian Chapa González
Polymer-based drug delivery systems offer robust opportunities to improve chemotherapy performance while mitigating systemic toxicity, a critical challenge in leukemia treatment. In this study, poly(ε-caprolactone) (PCL) microparticles were developed as carriers for the co-delivery of cytarabine (ARA-C), a frontline antileukemic agent, and a pecan-derived polyphenolic extract (PRE) as a complementary bioactive component. Microparticles were prepared by a double emulsion solvent evaporation method and formulated with varying drug and extract loadings. The systems were characterized in terms of morphology, particle size, colloidal properties, encapsulation efficiency, and chemical composition using optical microscopy, scanning electron microscopy, dynamic light scattering, zeta potential analysis, UV-Vis spectroscopy, Folin-Ciocalteu assay, and FTIR spectroscopy. In vitro release studies revealed sustained and formulation-dependent release profiles for both ARA-C and PRE, which were successfully fitted to kinetic models, indicating diffusion- and matrix-controlled release mechanisms. Additionally, preliminary cell viability assays using fibroblasts supported the cytocompatibility of the formulations. The results support the use of PCL-based microparticles as reproducible polymeric systems for the co-encapsulation and controlled release of cytarabine and polyphenol-rich extracts, contributing to the development of combination delivery approaches relevant to leukemia treatment.
{"title":"Co-Release of Cytarabine and Polyphenol-Rich Extract from Polycaprolactone Microparticles Towards Leukemia Therapy.","authors":"Jenifer Leyva Castro, Laura A de la Rosa, Emilio Álvarez Parrilla, Imelda Olivas Armendáriz, Jazmín Cristina Stevens Barrón, Christian Chapa González","doi":"10.3390/polym18030394","DOIUrl":"10.3390/polym18030394","url":null,"abstract":"<p><p>Polymer-based drug delivery systems offer robust opportunities to improve chemotherapy performance while mitigating systemic toxicity, a critical challenge in leukemia treatment. In this study, poly(ε-caprolactone) (PCL) microparticles were developed as carriers for the co-delivery of cytarabine (ARA-C), a frontline antileukemic agent, and a pecan-derived polyphenolic extract (PRE) as a complementary bioactive component. Microparticles were prepared by a double emulsion solvent evaporation method and formulated with varying drug and extract loadings. The systems were characterized in terms of morphology, particle size, colloidal properties, encapsulation efficiency, and chemical composition using optical microscopy, scanning electron microscopy, dynamic light scattering, zeta potential analysis, UV-Vis spectroscopy, Folin-Ciocalteu assay, and FTIR spectroscopy. <i>In vitro</i> release studies revealed sustained and formulation-dependent release profiles for both ARA-C and PRE, which were successfully fitted to kinetic models, indicating diffusion- and matrix-controlled release mechanisms. Additionally, preliminary cell viability assays using fibroblasts supported the cytocompatibility of the formulations. The results support the use of PCL-based microparticles as reproducible polymeric systems for the co-encapsulation and controlled release of cytarabine and polyphenol-rich extracts, contributing to the development of combination delivery approaches relevant to leukemia treatment.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC12899289/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181857","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
To enhance the anti-ultraviolet aging capacity of high-density polyethylene (HDPE) monofilaments for fishery applications, this study prepared pure HDPE and a blend of HDPE/UHMWPE (80/20 wt%) monofilaments via a melt spinning process. Systematic ultraviolet accelerated-aging experiments were conducted on these monofilaments for durations ranging from 0 to 600 h. The evolution of material properties was assessed using various quantitative characterization methods, including scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and mechanical tensile testing. The results indicate that after 600 h of aging, the density and size of surface cracks in the blended monofilament are significantly lower than those observed in pure HDPE. The carbonyl index (CI) and unsaturated index (UI) of the blend are approximately 55% and 40% of those of pure HDPE, respectively. Additionally, the initial thermal decomposition temperature (T5%), as determined by TGA, decreases by only 13 °C, which is a considerably lower reduction than the 28 °C observed for pure HDPE. Furthermore, the attenuation rates of breaking strength and elongation at break for the blended monofilament are 43.7% and 54.0%, respectively, which are markedly lower than the corresponding rates of 54.5% and 66.0% for pure HDPE. Research indicates that the observed performance improvement is closely linked to the synergistic mechanism of the "physical hindration-structural skeleton" formed by the UHMWPE phase. Furthermore, this mechanism may interact synergistically with the antioxidants present in the system, thereby altering the material's failure mode from "rapid brittle failure" to "progressive slow deterioration." This study offers novel modification strategies and experimental references for developing high-performance, UV-resistant polyolefin materials suitable for fishery applications.
{"title":"Research on the Anti-Ultraviolet Aging Performance of Fishery HDPE/UHMWPE-Blended Monofilaments.","authors":"Zun Xue, Jiangao Shi, Jian Zhang, Wenyang Zhang, Dong Jin, Yihong Chen, Ying Ding, Hongzhan Song, Pei Han","doi":"10.3390/polym18030392","DOIUrl":"10.3390/polym18030392","url":null,"abstract":"<p><p>To enhance the anti-ultraviolet aging capacity of high-density polyethylene (HDPE) monofilaments for fishery applications, this study prepared pure HDPE and a blend of HDPE/UHMWPE (80/20 wt%) monofilaments via a melt spinning process. Systematic ultraviolet accelerated-aging experiments were conducted on these monofilaments for durations ranging from 0 to 600 h. The evolution of material properties was assessed using various quantitative characterization methods, including scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and mechanical tensile testing. The results indicate that after 600 h of aging, the density and size of surface cracks in the blended monofilament are significantly lower than those observed in pure HDPE. The carbonyl index (<i>CI</i>) and unsaturated index (<i>UI</i>) of the blend are approximately 55% and 40% of those of pure HDPE, respectively. Additionally, the initial thermal decomposition temperature (<i>T</i><sub>5%</sub>), as determined by TGA, decreases by only 13 °C, which is a considerably lower reduction than the 28 °C observed for pure HDPE. Furthermore, the attenuation rates of breaking strength and elongation at break for the blended monofilament are 43.7% and 54.0%, respectively, which are markedly lower than the corresponding rates of 54.5% and 66.0% for pure HDPE. Research indicates that the observed performance improvement is closely linked to the synergistic mechanism of the \"physical hindration-structural skeleton\" formed by the UHMWPE phase. Furthermore, this mechanism may interact synergistically with the antioxidants present in the system, thereby altering the material's failure mode from \"rapid brittle failure\" to \"progressive slow deterioration.\" This study offers novel modification strategies and experimental references for developing high-performance, UV-resistant polyolefin materials suitable for fishery applications.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC12899940/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181711","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Poly(hexamethylene biguanide) (PHMB) is a polycationic antimicrobial polymer exhibiting broad-spectrum activity against bacteria, fungi, and viruses, and is widely used in medical settings for infection prevention and control. However, the relationship between chemical structure and antimicrobial activity remains unclear. In this study, we synthesised and characterised a series of polymeric biguanides with systematically varied alkyl chain lengths to examine the effects of structural variation on physicochemical properties and antimicrobial activity. H NMR spectroscopy and FTIR confirmed successful polymerisation. Solubility measurements revealed a progressive decrease in aqueous solubility with increasing alkyl chain length, consistent with increased hydrophobicity. Dynamic light scattering indicated reversible folding and unfolding of polymer chains in aqueous solution, with stabilisation at higher concentrations. Diffusion-ordered spectroscopy was used to calculate hydrodynamic diameters and polydispersity indices. Antimicrobial assays against Staphylococcus aureus and Pseudomonas aeruginosa showed that polymers containing heptamethylene and octamethylene chains exhibited the highest antibacterial activity, whereas tetramethylene- and pentamethylene-containing polymers showed greater fungicidal activity against Candida albicans. Highly hydrophobic polymers showed increased aggregation, resulting in reduced antimicrobial efficacy. Overall, these results indicate that both charge density and alkyl chain length are key determinants of antimicrobial activity. This polymeric biguanide series provides a platform for further investigation of structure-activity relationships and mechanisms of action against pathogenic microorganisms and their biofilms.
{"title":"Alkyl Chain Length Governs Structure, Conformation and Antimicrobial Activity in Poly(alkylene biguanide).","authors":"Enas Al-Ani, Khalid Doudin, Andrew J McBain, Zeeshan Ahmad, Sally Freeman","doi":"10.3390/polym18030390","DOIUrl":"10.3390/polym18030390","url":null,"abstract":"<p><p>Poly(hexamethylene biguanide) (PHMB) is a polycationic antimicrobial polymer exhibiting broad-spectrum activity against bacteria, fungi, and viruses, and is widely used in medical settings for infection prevention and control. However, the relationship between chemical structure and antimicrobial activity remains unclear. In this study, we synthesised and characterised a series of polymeric biguanides with systematically varied alkyl chain lengths to examine the effects of structural variation on physicochemical properties and antimicrobial activity. H NMR spectroscopy and FTIR confirmed successful polymerisation. Solubility measurements revealed a progressive decrease in aqueous solubility with increasing alkyl chain length, consistent with increased hydrophobicity. Dynamic light scattering indicated reversible folding and unfolding of polymer chains in aqueous solution, with stabilisation at higher concentrations. Diffusion-ordered spectroscopy was used to calculate hydrodynamic diameters and polydispersity indices. Antimicrobial assays against <i>Staphylococcus aureus</i> and <i>Pseudomonas aeruginosa</i> showed that polymers containing heptamethylene and octamethylene chains exhibited the highest antibacterial activity, whereas tetramethylene- and pentamethylene-containing polymers showed greater fungicidal activity against <i>Candida albicans</i>. Highly hydrophobic polymers showed increased aggregation, resulting in reduced antimicrobial efficacy. Overall, these results indicate that both charge density and alkyl chain length are key determinants of antimicrobial activity. This polymeric biguanide series provides a platform for further investigation of structure-activity relationships and mechanisms of action against pathogenic microorganisms and their biofilms.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC12899342/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181846","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
In this study, thermoplastic polyurethane (TPU) parts were fabricated using fused filament fabrication (FFF) by varying key process parameters, namely extruder temperature (210-230 °C), layer thickness (200-400 µm), and printing speed (30-50 mm/s). A Box-Behnken experimental design was used to systematically evaluate the combined influence of these parameters on surface roughness (Ra), dimensional deviation (DD), and ultimate tensile strength (UTS). After fabrication, all specimens were subjected to a Tetrahydrofuran (THF)-based chemical smoothing process to modify surface characteristics. Surface roughness measurements showed a substantial reduction after chemical smoothing, with values decreasing from an initial range of 13.17 ± 0.21-15.87 ± 0.23 µm to 4.01 ± 0.18-7.35 ± 0.16 µm, corresponding to an average decrease of approximately 50-72%. Dimensional deviation improved moderately, from 260-420 µm in the as-printed condition to 160-310 µm after post-processing, representing a reduction of about 20-38%. Mechanical testing revealed a consistent increase in UTS following chemical smoothing, with values improving from 30.24-40.30 ± 0.52 MPa to 33.97-47.94 ± 0.36 MPa, yielding an average increase of approximately 10-24%. Then, the experimental data were used for multi-objective optimization of the FFF process parameters, using a non-dominated sorting genetic algorithm (NSGA-II) implemented in Python 3.11, to identify best parameter combinations that provide a balanced surface quality, dimensional accuracy, and mechanical performance.
{"title":"NSGA-II-Based Multi-Objective Optimization of Fused Filament Fabrication Process Parameters for TPU Parts with Chemical Smoothing.","authors":"Lokeshwaran Srinivasan, Lalitha Radhakrishnan, Ezhilmaran Veeranan, Faseeulla Khan Mohammad, Syed Quadir Moinuddin, Hussain Altammar","doi":"10.3390/polym18030391","DOIUrl":"10.3390/polym18030391","url":null,"abstract":"<p><p>In this study, thermoplastic polyurethane (TPU) parts were fabricated using fused filament fabrication (FFF) by varying key process parameters, namely extruder temperature (210-230 °C), layer thickness (200-400 µm), and printing speed (30-50 mm/s). A Box-Behnken experimental design was used to systematically evaluate the combined influence of these parameters on surface roughness (R<sub>a</sub>), dimensional deviation (DD), and ultimate tensile strength (UTS). After fabrication, all specimens were subjected to a Tetrahydrofuran (THF)-based chemical smoothing process to modify surface characteristics. Surface roughness measurements showed a substantial reduction after chemical smoothing, with values decreasing from an initial range of 13.17 ± 0.21-15.87 ± 0.23 µm to 4.01 ± 0.18-7.35 ± 0.16 µm, corresponding to an average decrease of approximately 50-72%. Dimensional deviation improved moderately, from 260-420 µm in the as-printed condition to 160-310 µm after post-processing, representing a reduction of about 20-38%. Mechanical testing revealed a consistent increase in UTS following chemical smoothing, with values improving from 30.24-40.30 ± 0.52 MPa to 33.97-47.94 ± 0.36 MPa, yielding an average increase of approximately 10-24%. Then, the experimental data were used for multi-objective optimization of the FFF process parameters, using a non-dominated sorting genetic algorithm (NSGA-II) implemented in Python 3.11, to identify best parameter combinations that provide a balanced surface quality, dimensional accuracy, and mechanical performance.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC12899694/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181887","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Haolin Liu, Jingwei Xu, Yifan Shen, Shi Cheng, Yangyang Sun, Chendong Shuang, Aimin Li
Ion chromatography (IC) serves as a pivotal technique in trace ion analysis, and the separation performance of IC is largely determined by the properties of stationary phases. In contrast to silica-based matrices, polymer-based stationary phases have garnered significant interest owing to their outstanding pH stability and mechanical robustness. However, unmodified polymer matrices usually lack necessary ion exchange functions and selectivity; therefore, precise functional modification is the key to improving their chromatographic separation performance. This paper provides a systematic overview of recent advances in the synthesis and functional modification of polymer-based anion exchange chromatography stationary phases over the past few years. Firstly, the types and characteristics of polymer matrices commonly used for functional modification are summarized; secondly, the origin and improvement of common synthesis methods such as microporous membrane emulsification, droplet microfluidics, suspension polymerization, emulsion polymerization, soap-free emulsion polymerization, precipitation polymerization, dispersion polymerization, and seed swelling are introduced according to the molding methods of polymer matrices; furthermore, the principles, characteristics, and development status of mainstream functionalization strategies, including chemical derivatization, surface grafting, latex agglomeration, and hyperbranching, are emphasized. Finally, the existing challenges and prospective development trends in this field are discussed and outlooked, with the purpose of offering insights for the targeted design and practical application of high-performance polymer-based anion exchange chromatography stationary phases.
{"title":"Preparation and Research Progress of Polymer-Based Anion Exchange Chromatography Stationary Phases.","authors":"Haolin Liu, Jingwei Xu, Yifan Shen, Shi Cheng, Yangyang Sun, Chendong Shuang, Aimin Li","doi":"10.3390/polym18030389","DOIUrl":"10.3390/polym18030389","url":null,"abstract":"<p><p>Ion chromatography (IC) serves as a pivotal technique in trace ion analysis, and the separation performance of IC is largely determined by the properties of stationary phases. In contrast to silica-based matrices, polymer-based stationary phases have garnered significant interest owing to their outstanding pH stability and mechanical robustness. However, unmodified polymer matrices usually lack necessary ion exchange functions and selectivity; therefore, precise functional modification is the key to improving their chromatographic separation performance. This paper provides a systematic overview of recent advances in the synthesis and functional modification of polymer-based anion exchange chromatography stationary phases over the past few years. Firstly, the types and characteristics of polymer matrices commonly used for functional modification are summarized; secondly, the origin and improvement of common synthesis methods such as microporous membrane emulsification, droplet microfluidics, suspension polymerization, emulsion polymerization, soap-free emulsion polymerization, precipitation polymerization, dispersion polymerization, and seed swelling are introduced according to the molding methods of polymer matrices; furthermore, the principles, characteristics, and development status of mainstream functionalization strategies, including chemical derivatization, surface grafting, latex agglomeration, and hyperbranching, are emphasized. Finally, the existing challenges and prospective development trends in this field are discussed and outlooked, with the purpose of offering insights for the targeted design and practical application of high-performance polymer-based anion exchange chromatography stationary phases.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-01-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC12900020/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146181988","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Muhammet Ali Unal, Aysenur Sungur Bastug, Ece Yigit Ates, Ceyda Selcuk, Nisa Nur Ak, Recep Tolga Mutlu, Hilmi Saygin Sucuoglu, Bahadir Kaya
This study presents the design and performance evaluation of an advanced inorganic filler system composed of calcite (CaCO3) and talc (Mg3Si4O10(OH)2), modified with a polyolefin elastomer (POE), and integrated into a high-density polyethylene (HDPE) carrier resin with process additives such as erucamide, montan wax, pe wax, and PIB. The composite was developed to improve the structural integrity and longevity of HDPE double-wall corrugated pipes. Comprehensive characterization of the filler was performed using TGA-DSC, FTIR, SEM-EDX, XRD, and XRF analyses, confirming the presence of every individual component and homogeneous dispersion in the compound. Pilot-scale extrusion pipe trials confirmed uniform filler dispersion when evaluated by SEM-EDX analysis. The filler addition increased both the density and MFI values up to 1.03 g/cm3 and 1.5 g/10 min, respectively, while test results indicated oxidation induction times (OIT) reaching up to 40 min. The developed filler-added pipes demonstrated a significantly higher ring stiffness value of 12.20 kN/m2, exceeding the minimum requirement of 8 kN/m2 specified for the SN8 class pipes. The POE effectively attenuated rigidity and brittleness typically induced by mineral fillers, yielding this superior stiffness while maintaining adequate ring flexibility. These findings highlight the potential of this tailored filler system to advance the production of lightweight, mechanically robust corrugated piping solutions for demanding infrastructure applications.
{"title":"Development of a Polyolefin Elastomer Modified Hybrid Inorganic Filler System for Enhanced Performance in HDPE Double-Wall Corrugated Pipe Production.","authors":"Muhammet Ali Unal, Aysenur Sungur Bastug, Ece Yigit Ates, Ceyda Selcuk, Nisa Nur Ak, Recep Tolga Mutlu, Hilmi Saygin Sucuoglu, Bahadir Kaya","doi":"10.3390/polym18030385","DOIUrl":"10.3390/polym18030385","url":null,"abstract":"<p><p>This study presents the design and performance evaluation of an advanced inorganic filler system composed of calcite (CaCO<sub>3</sub>) and talc (Mg<sub>3</sub>Si<sub>4</sub>O<sub>10</sub>(OH)<sub>2</sub>), modified with a polyolefin elastomer (POE), and integrated into a high-density polyethylene (HDPE) carrier resin with process additives such as erucamide, montan wax, pe wax, and PIB. The composite was developed to improve the structural integrity and longevity of HDPE double-wall corrugated pipes. Comprehensive characterization of the filler was performed using TGA-DSC, FTIR, SEM-EDX, XRD, and XRF analyses, confirming the presence of every individual component and homogeneous dispersion in the compound. Pilot-scale extrusion pipe trials confirmed uniform filler dispersion when evaluated by SEM-EDX analysis. The filler addition increased both the density and MFI values up to 1.03 g/cm<sup>3</sup> and 1.5 g/10 min, respectively, while test results indicated oxidation induction times (OIT) reaching up to 40 min. The developed filler-added pipes demonstrated a significantly higher ring stiffness value of 12.20 kN/m<sup>2</sup>, exceeding the minimum requirement of 8 kN/m<sup>2</sup> specified for the SN8 class pipes. The POE effectively attenuated rigidity and brittleness typically induced by mineral fillers, yielding this superior stiffness while maintaining adequate ring flexibility. These findings highlight the potential of this tailored filler system to advance the production of lightweight, mechanically robust corrugated piping solutions for demanding infrastructure applications.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-01-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC12899855/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146182013","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
To meet the requirements of next-generation spacecraft thermal protection systems for lightweight materials with high strength, effective thermal insulation, and superior ablation resistance, a novel POSS-modified phenolic aerogel/quartz fiber composite (POSS-PR/QF) was developed using a thiol-ene click reaction combined with a sol-gel process. Covalent incorporation of polyhedral oligomeric silsesquioxanes (POSS) into the phenolic matrix effectively eliminates nanoparticle aggregation and improves interfacial compatibility. As a result, the modified resin is suitable for resin transfer molding (RTM) processes. The resulting composite exhibited an aerogel-like porous structure with enhanced crosslinking density, thermal stability, and oxidation resistance. At 7.5 wt% POSS loading, the composite achieved low density (~0.7 g·cm-3) and outstanding mechanical properties, with tensile, flexural, compressive, and interlaminar shear strengths increased by 114%, 79%, 29%, and 104%, respectively. Its thermal conductivity (0.0619 W/(m·K)) and ablation rates were also markedly reduced. Mechanistic studies revealed that POSS undergoes in situ ceramification to form SiO2 and SiC phases, which create a dense protective barrier. In addition, this ceramification process promotes char graphitization, thereby enhancing oxidation resistance and thermal insulation. This work provides a promising approach for designing lightweight, high-performance, and multifunctional thermal protection materials for aerospace applications.
{"title":"Preparation of Phenolic Aerogel/Quartz Fiber Composites Modified with POSS: Low Density, High Strength and Thermal Insulation.","authors":"Xiang Zhao, Dayong Li, Meng Shao, Guang Yu, Wenjie Yuan, Junling Liu, Xin Ren, Jianshun Feng, Qiubing Yu, Zhenyu Liu, Guoqiang Kong, Xiuchen Fan","doi":"10.3390/polym18030387","DOIUrl":"10.3390/polym18030387","url":null,"abstract":"<p><p>To meet the requirements of next-generation spacecraft thermal protection systems for lightweight materials with high strength, effective thermal insulation, and superior ablation resistance, a novel POSS-modified phenolic aerogel/quartz fiber composite (POSS-PR/QF) was developed using a thiol-ene click reaction combined with a sol-gel process. Covalent incorporation of polyhedral oligomeric silsesquioxanes (POSS) into the phenolic matrix effectively eliminates nanoparticle aggregation and improves interfacial compatibility. As a result, the modified resin is suitable for resin transfer molding (RTM) processes. The resulting composite exhibited an aerogel-like porous structure with enhanced crosslinking density, thermal stability, and oxidation resistance. At 7.5 wt% POSS loading, the composite achieved low density (~0.7 g·cm<sup>-3</sup>) and outstanding mechanical properties, with tensile, flexural, compressive, and interlaminar shear strengths increased by 114%, 79%, 29%, and 104%, respectively. Its thermal conductivity (0.0619 W/(m·K)) and ablation rates were also markedly reduced. Mechanistic studies revealed that POSS undergoes in situ ceramification to form SiO<sub>2</sub> and SiC phases, which create a dense protective barrier. In addition, this ceramification process promotes char graphitization, thereby enhancing oxidation resistance and thermal insulation. This work provides a promising approach for designing lightweight, high-performance, and multifunctional thermal protection materials for aerospace applications.</p>","PeriodicalId":20416,"journal":{"name":"Polymers","volume":"18 3","pages":""},"PeriodicalIF":4.9,"publicationDate":"2026-01-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC12899982/pdf/","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146182018","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}