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Modelling and characterising FFF process of semi-crystalline polymers: Warpage formation and mechanism analysis 半结晶聚合物 FFF 过程的建模和表征:翘曲的形成和机理分析
Pub Date : 2024-09-14 DOI: 10.1177/09673911241273654
Yuesheng Yu, Bingnong Jiang, Yuan Chen, Lin Ye
Fused filament fabrication (FFF) is commonly utilised for 3D printing of semi-crystalline polymers, i.e., polypropylene (PP), while warpage deformation can often be observed in the printed products, with significantly reduced surface quality and mechanical properties. This study develops computational models for predicting rectangular boxes made of PP with different thicknesses under the FFF process to study the stress concentration and warpage mechanisms during 3D printing. Numerical models were established based on heat transfer, thermoelasticity, and crystallisation kinetics, with an activating elemental approach to calculate the FFF process of PP. The numerical models were validated with repetitive printing tests to study the mechanisms and relationships of stress conditions and warpage formation in PP boxes under FFF. The results show that the boxes with the thinnest thickness exhibited mostly severe warpage deformation (6.8 mm/5.9 mm in experiment and simulation, respectively), which is much more than that of the thickest box (1.3 mm/1.6 mm in experiment and simulation, respectively). The average crystallinity of the three boxes increases as the box thickness increases, but to a lesser extent. In terms of residual stress, the thinner box has a smaller residual stress (25.1 MPa, almost 45% of the thicker box).
熔融长丝制造(FFF)通常用于半结晶聚合物(如聚丙烯(PP))的三维打印,但打印产品经常会出现翘曲变形,表面质量和机械性能显著下降。本研究建立了计算模型,用于预测在 FFF 工艺下由不同厚度的聚丙烯制成的矩形盒子,以研究 3D 打印过程中的应力集中和翘曲机理。研究基于热传递、热弹性和结晶动力学建立了数值模型,并采用活化元素法计算聚丙烯的 FFF 过程。通过重复打印试验对数值模型进行了验证,以研究 PP 盒子在 FFF 条件下应力条件和翘曲形成的机理和关系。结果表明,厚度最薄的包装盒翘曲变形最为严重(实验和模拟结果分别为 6.8 毫米/5.9 毫米),远高于厚度最厚的包装盒(实验和模拟结果分别为 1.3 毫米/1.6 毫米)。三个盒子的平均结晶度随着盒子厚度的增加而增加,但程度较小。就残余应力而言,较薄盒子的残余应力较小(25.1 兆帕,几乎是较厚盒子的 45%)。
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引用次数: 0
Machine learning non-isothermal study of the blade coating process (NIS-BCP) using non-Newtonian nanofluid with magnetohydrodynamic (MHD) and slip effects 使用具有磁流体动力(MHD)和滑移效应的非牛顿纳米流体对叶片涂层工艺(NIS-BCP)进行非等温机器学习研究
Pub Date : 2024-09-10 DOI: 10.1177/09673911241282424
Muhammad Asif Javed, Abuzar Ghaffari, H M Atif, Ahmed S Sowayan, Sami Ullah Khan
The underlying investigation reports the effects of the magnetohydrodynamics (MHD) and non-linear slip coefficients on the coating thickness of the web/substrate during the blade coating process. Two dimensional analysis of the blade coating process is performed using non-Newtonian nanofluid model with the help of basic equations of fluid dynamics are performed. Firstly, the system of equations of motion (EOM) is transformed into the non-dimensional form by using the scaling factors. Secondly, the modeled equations are further simplified with the help of lubrication approximation theory (LAT). The resulting boundary value problem is transformed into stream function to eliminate the pressure gradient from the flow equation and then numerically tackled with the Matlab built-in function bvp4c with the method of false position (Regula-Falsi Method). A comparative study of numerical data with results simulated by artificial neural networks (ANN) found that results are in excellent agreement. The impact of sundry parameters on physical quantities is examined through graphical representation. Results indicate that the influence of magnetohydrodynamics (MHD), nanoparticle and slip effects cannot be ignored during the blade coating flow, as a significant impact of these parameters is observed on velocity, temperature, pressure, coating thickness, blade load, and streamlines.
相关研究报告了叶片涂层过程中磁流体动力学(MHD)和非线性滑移系数对腹板/基板涂层厚度的影响。在流体动力学基本方程的帮助下,使用非牛顿纳米流体模型对叶片涂层过程进行了二维分析。首先,利用缩放因子将运动方程(EOM)系统转换为非二维形式。其次,借助润滑近似理论(LAT)进一步简化模型方程。由此产生的边界值问题被转换成流函数,以消除流动方程中的压力梯度,然后使用 Matlab 内置函数 bvp4c 和假位置法(Regula-Falsi 法)进行数值处理。数值数据与人工神经网络(ANN)模拟结果的对比研究发现,两者的结果非常吻合。通过图形表示法研究了各种参数对物理量的影响。结果表明,在叶片涂层流动过程中,磁流体力学(MHD)、纳米颗粒和滑移效应的影响不容忽视,因为这些参数对速度、温度、压力、涂层厚度、叶片载荷和流线都有显著影响。
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引用次数: 0
Performance of polyurethane and polyurethane nanocomposites modified by graphene, carbon nanotubes, and fumed silica in dry and wet environments 石墨烯、碳纳米管和气相二氧化硅改性的聚氨酯和聚氨酯纳米复合材料在干燥和潮湿环境中的性能
Pub Date : 2024-08-29 DOI: 10.1177/09673911241274092
Feras Zweiri, Neil A. Williams, Homayoun Hadavinia
Polyurethane elastomers (PU) are used in various applications, such as wind turbine blades, to safeguard structural integrity, maintain shape, and enhance survivability under repeated impact loading from rain droplets and sand particles. This study investigates the impact of individual and combination of additive carbon nanotubes, graphene, and fumed nanosilica nanomaterials, totalling 0.3 wt% loading to PU, on water uptake capacity and any adverse effect on mechanical properties after exposure to saturation. Alongside the control pure PU, five types of PUs with varying additive nanomaterial types and contents are examined. Experimental measurements of the temperature-dependent moisture absorption, diffusion coefficients and permeabilities for the pure PU and its nanocomposites are conducted at 22°C, 32°C, and 45°C. In addition, uniaxial tensile tests were conducted on both dry and water-saturated coatings, and their mechanical properties were compared. Physicochemical characterisation of the coating materials is performed using the Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and dynamic mechanical analysis (DMA) techniques. Water contact angle (WCA) and surface free energy measured. Morphological features of fracture surfaces are studied by scanning electron microscopy (SEM) and optical microscopy.
聚氨酯弹性体(PU)被广泛应用于风力涡轮机叶片等领域,在雨滴和沙粒的反复冲击载荷下可保护结构完整性、保持形状并提高存活率。本研究调查了单个或组合添加剂碳纳米管、石墨烯和气相纳米二氧化硅纳米材料(在聚氨酯中的添加量总计为 0.3 wt%)对吸水能力的影响,以及暴露于饱和状态后对机械性能的任何不利影响。除了纯聚氨酯对照组之外,还研究了五种添加了不同类型和含量的纳米材料的聚氨酯。在 22°C、32°C 和 45°C 温度条件下,对纯聚氨酯及其纳米复合材料随温度变化的吸湿性、扩散系数和渗透性进行了实验测量。此外,还对干涂层和水饱和涂层进行了单轴拉伸试验,并比较了它们的机械性能。涂层材料的物理化学表征采用了傅立叶变换红外光谱(FTIR)、热重分析(TGA)和动态机械分析(DMA)技术。测量了水接触角(WCA)和表面自由能。利用扫描电子显微镜(SEM)和光学显微镜研究断裂表面的形态特征。
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引用次数: 0
Effect of hybrid weaving patterns on mechanical performance of 3D woven structures 混合编织模式对三维编织结构机械性能的影响
Pub Date : 2024-08-28 DOI: 10.1177/09673911241275806
Muhammad Mubeen Safdar, Muhammad Imran Khan, Maha Alsunbul, Eman Fayad, Zulfiqar Ahmad Rehan, Tehseen Ullah, HM Fayzan Shakir, Muhammad Umair
Generally, 2D woven structures are used in a different high performance applications. But 2D woven natural fibers based structures have poor mechanical properties as compared to glass and other synthetic yarns. One of the possible solutions to overcome this problem is to develop 3D woven structures with natural fibers. The present work developed hemp yarn based three types of novel 3D woven structures, i.e., hybrid through the thickness (HB-1 (TT)), novel woven layer to layer structure (HB-2 (LL)), and layer to layer structure with double warp yarn (HB-3 (LL)). Furthermore to evaluate the impact of interlocking pattern on the static mechanical properties i.e., tensile, tear, puncture resistance and stiffness tests of the strucures were performed. The findings reveal variations in tensile strength among different 3D woven structures. Specifically, the 3D woven HB-3 (LL) configuration demonstrated the highest tensile strength, whereas the HB-1 (TT) structure exhibited the lowest. In the warp orientation, the tensile strength of the 3D woven HB-3 (LL) structure surpassed that of the HB-1 (TT) structure by 25.75%. Additionally, the stiffness results for the 3D woven HB-1 (TT) structure in the warp direction exceeded those of the HB-2 (LL) structure by 55.53%. Moreover, the HB-3 (LL) structure displayed superior puncture resistance compared to other 3D woven configurations. Furthermore, in the warp direction, the tear strength of the 3D woven HB-1 (TT) structure exceeded that of the HB-2 (LL) structure by 16.40%. Statistical analysis utilizing one-way ANOVA (Tukey) revealed that the influence of 3D woven hybrid structures on the outcomes of mechanical testing was statistically significant.
一般来说,二维编织结构可用于不同的高性能应用领域。但与玻璃纱和其他合成纱线相比,基于天然纤维的二维编织结构的机械性能较差。克服这一问题的可行方案之一是开发天然纤维三维编织结构。本研究开发了基于麻纱的三种新型三维编织结构,即厚度混合结构(HB-1 (TT))、新型层间编织结构(HB-2 (LL))和双经纱层间编织结构(HB-3 (LL))。此外,还进行了结构的拉伸、撕裂、抗穿刺和刚度测试,以评估互锁模式对静态机械性能的影响。结果显示,不同三维编织结构的拉伸强度存在差异。具体来说,HB-3(LL)三维编织结构的拉伸强度最高,而 HB-1(TT)结构的拉伸强度最低。在经向上,三维编织 HB-3(LL)结构的抗拉强度比 HB-1(TT)结构高出 25.75%。此外,三维编织 HB-1 (TT) 结构在经向的刚度结果比 HB-2 (LL) 结构高出 55.53%。此外,与其他三维编织结构相比,HB-3(LL)结构显示出更出色的抗穿刺性。此外,在经纱方向上,三维编织的 HB-1 (TT) 结构的撕裂强度比 HB-2 (LL) 结构高出 16.40%。利用单因子方差分析(Tukey)进行的统计分析显示,三维混合编织结构对力学测试结果的影响具有显著的统计学意义。
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引用次数: 0
Investigation of effects of bis(2-hydroxyethyl) terephthalate derived from glycolysis of polyethylene terephthalate on the properties of flexible polyurethane foam 研究聚对苯二甲酸乙二醇酯衍生的对苯二甲酸二(2-羟乙基)酯对软质聚氨酯泡沫性能的影响
Pub Date : 2024-08-23 DOI: 10.1177/09673911241279770
Hicham El Hatka, Youssef Hafidi, Najim Ittobane
This study investigated the potential of bis(2-hydroxyethyl) terephthalate (BHET), derived from the glycolysis of polyethylene terephthalate (PET) waste, as an additive in the synthesis of flexible polyurethane foam (FPUF), addressing the escalating environmental concerns associated with PET waste accumulation and the demand for sustainable material solutions. The influence of varying BHET content on the synthesis process, cellular architecture, and the intricate interplay between compositional variations and the resultant physical, mechanical, and thermal properties of FPUFs has been investigated. Our examination approach included analyses of foam density and cell morphology, comprehensive Fourier transform infrared (FTIR) spectroscopy for chemical structure elucidation, thermogravimetric analysis (TGA) to assess thermal stability, and differential scanning calorimetry (DSC) alongside mechanical property evaluations to discern the impact of BHET on foam performance metrics. Results emphasized the pivotal role of BHET in refining foam characteristics, where its inclusion facilitated the formation of foams with improvement in cell uniformity, subsequently affecting the foam’s apparent density. FTIR spectra analysis provided insight into the hydrogen bonding dynamics within polyurethane segments, revealing how BHET integration influenced microphase separation and the structural coherence of the material. The thermal and mechanical property assessments through TGA and mechanical testing demonstrated that the addition of BHET substantially augmented the thermal stability and mechanical performance of FPUFs.
本研究调查了聚对苯二甲酸乙二酯(BHET)作为添加剂用于合成软质聚氨酯泡沫(FPUF)的潜力,BHET 是由聚对苯二甲酸乙二醇酯(PET)废料的乙二醇化反应生成的,以解决与聚对苯二甲酸乙二醇酯(PET)废料积累相关的日益严重的环境问题和对可持续材料解决方案的需求。我们研究了不同 BHET 含量对合成工艺、蜂窝结构的影响,以及成分变化与 FPUF 的物理、机械和热性能之间错综复杂的相互作用。我们的研究方法包括泡沫密度和细胞形态分析、用于阐明化学结构的全面傅立叶变换红外(FTIR)光谱分析、用于评估热稳定性的热重分析(TGA)以及与机械性能评估同时进行的差示扫描量热法(DSC),以确定 BHET 对泡沫性能指标的影响。结果强调了 BHET 在完善泡沫特性方面的关键作用,加入 BHET 可促进泡沫的形成,改善泡孔的均匀性,进而影响泡沫的表观密度。傅立叶变换红外光谱分析深入揭示了聚氨酯片段内的氢键动态,揭示了 BHET 的加入如何影响材料的微相分离和结构一致性。通过热重分析和机械测试进行的热性能和机械性能评估表明,添加 BHET 大大提高了 FPUF 的热稳定性和机械性能。
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引用次数: 0
Rheology of magnetohydrodynamic viscoelastic fluid flow and heat transfer during the blade coating process with blade slip 带叶片滑移的叶片涂层过程中磁流体粘弹性流体的流变学和热传递
Pub Date : 2024-08-13 DOI: 10.1177/09673911241273679
Z Abbas, M Javed, A Hanif, MY Rafiq, S Khaliq
Blade coating is a widely used technique for achieving smooth surfaces by applying a protective fluid layer from the blade onto the moving substrate. Under the blade coating phenomena, the impacts of MHD, velocity slip, and heat distribution of the third-grade fluid for both planar and exponential coaters are taken into discussion. Lubrication approximation theory is employed for solving nonlinear equations, while the numerical method known as the shooting technique is utilized to characterize pressure, pressure gradient, velocity, and heat distribution. Numerous parameters including the slip parameter, third-grade fluid, coating thickness, and MHD are numerically investigated to show the effect on fluid flow and shown in several graphs and tables. The results prove the viscoelastic nature of fluid along with MHD and viscous slip to be controlling parameters of pressure and blade load which lead to varying coating thickness, which may help in achieving improved substrate life and efficient coating process.
叶片涂层是一种广泛应用的技术,它通过在运动基体上涂覆一层来自叶片的保护性流体层来实现光滑表面。在叶片涂层现象下,讨论了平面和指数涂层器的 MHD、速度滑移和第三级流体热分布的影响。采用润滑近似理论求解非线性方程,并利用称为射击技术的数值方法表征压力、压力梯度、速度和热分布。对滑移参数、第三级流体、涂层厚度和 MHD 等众多参数进行了数值研究,以显示其对流体流动的影响,并用几幅图和表进行了显示。结果证明,流体的粘弹性以及 MHD 和粘性滑移是压力和叶片载荷的控制参数,导致涂层厚度的变化,这可能有助于提高基体寿命和高效涂层工艺。
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引用次数: 0
Clay powder in polymer composite membranes enhanced the performance of direct methanol fuel cells 聚合物复合膜中的粘土粉提高了直接甲醇燃料电池的性能
Pub Date : 2024-08-12 DOI: 10.1177/09673911241275302
Md. Anwarul Karim, Sharmin Sultana Dipti, Mohammad Mahfuz Enam Elahi
Polyvinyl alcohol has the potential to be used in fuel cell membranes due to its chemical, mechanical, and membrane-forming capabilities, as well as its higher hydrophilicity and low methanol permeability. However, the pure PVA membrane has a lower proton conductivity than the NafionTM membrane. With the addition of some ceramic fillers, PVA can be a possible alternative to NafionTM membranes. Therefore, we used the solution method to prepare three polyvinyl alcohol-based composite membranes with the following compositions: a) 5 wt% PVA (polyvinyl alcohol), b) 5 wt% PVA/2 wt % PEG (polyethylene glycol)/wt.1% silicon dioxide (SiO2) nanoparticles, and c) 5 wt% PVA/2 wt% PEG/wt.1% clay powder. The membranes were characterized using Fourier Transform Infrared Spectroscopy (FTIR), Thermal Gravimetric Analysis (TGA), Scanning Electron Microscopy (SEM), Energy dispersive X-ray (EDX), oxidative stability, ion exchange capacity, water absorption characteristics, conductivity, and permeability. FITR, EDX, and SEM confirmed the successful fabrication of the composite membrane, while TGA demonstrated membrane thermal stability and other parameters relevant to fuel cell membranes. The methanol permeability of the membrane is pure 5 wt % PVA, 5 wt%PVA/2 wt%/1 wt% SiO2, and 5 wt% PVA/2 wt% PEG/wt.1% Clay measured 2.37 × 10−6 cm2/s, 2.89 × 10−6 cm2/s, and 1.57 × 10−6 cm2/s, respectively. The methanol permeability of 5 wt% PVA/2 wt% PEG/wt.1% Clay is better than of Nafion117 (5.16 × 10−6 cm2/s as reported). The membrane 5 wt% PVA/2 wt% PEG/1% Clay exhibits satisfactory levels of oxidative stability (RW% = 94.09 at 1.32 h), IEC (0.232 meq/g), conductivity (0.00432 S/cm), methanol permeability (1.57 × 10−6 cm2/s), selectivity (3.63 × 10−4 Ss/cm3), and better water uptake properties at fuel cell operating temperature. As a result, it is reasonable to expect that PVA-based modified membranes will outperform NafionTM membranes in the future.
聚乙烯醇因其化学、机械和成膜能力,以及较高的亲水性和较低的甲醇渗透性,有潜力用于燃料电池膜。然而,纯 PVA 膜的质子传导性低于 NafionTM 膜。如果添加一些陶瓷填料,PVA 有可能成为 NafionTM 膜的替代品。因此,我们采用溶液法制备了三种聚乙烯醇基复合膜,其组成如下:a) 5 wt% PVA(聚乙烯醇);b) 5 wt% PVA/2 wt% PEG(聚乙二醇)/wt.1% 二氧化硅(SiO2)纳米颗粒;c) 5 wt% PVA/2 wt% PEG/wt.1% 粘土粉。使用傅立叶变换红外光谱(FTIR)、热重分析(TGA)、扫描电子显微镜(SEM)、能量色散 X 射线(EDX)、氧化稳定性、离子交换能力、吸水特性、电导率和渗透性对膜进行了表征。FITR、EDX 和 SEM 证实了复合膜的成功制造,而 TGA 则证明了膜的热稳定性以及与燃料电池膜相关的其他参数。纯 5 wt% PVA、5 wt%PVA/2 wt%/1 wt% SiO2 和 5 wt% PVA/2 wt% PEG/wt.1% Clay 膜的甲醇渗透率分别为 2.37 × 10-6 cm2/s、2.89 × 10-6 cm2/s 和 1.57 × 10-6 cm2/s。5 wt% PVA/2 wt% PEG/wt.1% Clay 的甲醇渗透性优于 Nafion117(5.16 × 10-6 cm2/s)。5 wt% PVA/2 wt% PEG/1% Clay 膜的氧化稳定性(1.32 h 时的 RW% = 94.09)、IEC(0.232 meq/g)、电导率(0.00432 S/cm)、甲醇渗透性(1.57 × 10-6 cm2/s)、选择性(3.63 × 10-4 Ss/cm3)都达到了令人满意的水平,并且在燃料电池工作温度下具有更好的吸水性能。因此,我们有理由期待基于 PVA 的改性膜在未来的性能会优于 NafionTM 膜。
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引用次数: 0
Preparation and characterization of Poly(acrylic acid)/carbonized waste rubber composites 聚丙烯酸/碳化废橡胶复合材料的制备与表征
Pub Date : 2024-08-10 DOI: 10.1177/09673911241275586
Hikmet Yazıcı
This study aimed to prepare and characterize PAA/carbonized waste rubber composites. Composites containing different proportions of PAA, and carbonized waste rubber were prepared (0.5%, 1% and 2% carbonized waste rubber by weight of PAA). Structural characterization of the prepared composites was carried out using FT-IR and XRD techniques. Thermal stability was examined with the TGA/DTG technique. Their morphologies were investigated using SEM. It is evaluated that the thermal stability of PAA is increased by preparing the composites obtained from all the results and the obtained composites can be used in areas where the thermal management of the electronic product is required.
本研究旨在制备 PAA/碳化废橡胶复合材料并确定其特性。研究人员制备了含有不同比例 PAA 和碳化废橡胶的复合材料(按 PAA 重量计,碳化废橡胶的比例分别为 0.5%、1% 和 2%)。使用 FT-IR 和 XRD 技术对制备的复合材料进行了结构表征。使用 TGA/DTG 技术检测了热稳定性。使用扫描电镜研究了它们的形态。评估结果表明,通过制备从所有结果中获得的复合材料,PAA 的热稳定性得到了提高,所获得的复合材料可用于需要对电子产品进行热管理的领域。
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引用次数: 0
Chemical surface modification of pineapple leaf fiber for polymer composites applications: Comparative study 菠萝叶纤维的化学表面改性在聚合物复合材料中的应用:比较研究
Pub Date : 2024-08-06 DOI: 10.1177/09673911241273578
Waham Ashaier Laftah, Wan Aizan Wan Abdul Rahman
The sizing of pineapple leaf fiber (PALF) using cornstarch, polyvinyl acetate (PVA), and carboxymethyl cellulose (CMC) was analyzed, incorporating glycerol and urea as a plasticizer and stabilizer, respectively. The impact of various sizing agents on the physical properties of PALF was evaluated. A comparison between treated and untreated PALF was conducted using FTIR, thermogravimetric analysis (TGA), and tenacity testing. The thermal stability of PALF improved with PVA treatment, showing decomposition temperatures of 363.831°C after modification compared to 343.163°C before modification. Conversely, CMC and cornstarch did not affect PALF's thermal stability. The tenacity test revealed that untreated PALF had the highest breaking force, while the elongation at break increased after sizing. The drying rate of PALF decreased post-sizing, whereas water absorption increased with CMC, PVA, and cornstarch treatments. Overall, sizing agents enhanced the handling and physical properties of PALF, indicating its potential as an alternative material source for textile applications.
分析了使用玉米淀粉、聚醋酸乙烯酯(PVA)和羧甲基纤维素(CMC)对菠萝叶纤维(PALF)进行上浆的情况,并将甘油和尿素分别作为增塑剂和稳定剂。评估了各种上浆剂对 PALF 物理特性的影响。使用傅立叶变换红外光谱、热重分析(TGA)和韧性测试对处理过和未处理过的 PALF 进行了比较。经过 PVA 处理后,PALF 的热稳定性得到改善,改性后的分解温度为 363.831°C,而改性前为 343.163°C。相反,CMC 和玉米淀粉对 PALF 的热稳定性没有影响。韧性测试表明,未经处理的 PALF 断裂力最大,而施胶后的断裂伸长率有所增加。施胶后,PALF 的干燥速率降低,而 CMC、PVA 和玉米淀粉处理后的吸水性增加。总之,上浆剂提高了 PALF 的处理能力和物理性能,显示了其作为纺织品应用替代材料源的潜力。
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引用次数: 0
Study on the FeSiB/EP soft magnetic composites performance with 3D direct-ink-writing and ultraviolet pre-curing 利用三维直接墨水写入和紫外线预固化技术研究 FeSiB/EP 软磁复合材料的性能
Pub Date : 2024-07-25 DOI: 10.1177/09673911241245006
Qing Ma, Xiaotong Fang, Yerong Shi, Jing Hu
UV-cured 3D printing technology had become more and more popular due to its rapid printing speed and high molding accuracy. However, for ordinary Direct-ink-writing (DIW) printers, though there were widely materials can be used, but they cannot be quickly printed and molding accuracy was much low. Therefore, a simple method combined UV-cured and DIW was summarized in this paper, before DIW the mixed slurry (FeSiB and Epoxy resins soft magnetic composites without photoinitiator added) was pre-curing by UV for some time to a semi-cured state, the rheological properties of the slurry were investigated and the magnetic, mechanical properties and micromorphology of printed products were studied. Compared with the printed products without UV pre-curing, the coercive force (Hc) was reduced by 20.36%, the elastic modulus increased by 34.41%, and the insulating coating after UV pre-curing was more uniform, with no obvious defects.
UV 固化三维打印技术因其打印速度快、成型精度高而越来越受欢迎。然而,对于普通的直接墨水写入(DIW)打印机来说,虽然可以广泛使用各种材料,但却无法快速打印,成型精度也很低。因此,本文总结了一种简单的紫外固化与 DIW 结合的方法,在 DIW 前将混合浆料(FeSiB 和环氧树脂软磁复合材料,未添加光引发剂)通过紫外预固化一段时间至半固化状态,研究浆料的流变性能,并对印刷产品的磁性、机械性能和微观形态进行研究。与未进行紫外预固化的印刷产品相比,矫顽力(Hc)降低了 20.36%,弹性模量提高了 34.41%,紫外预固化后的绝缘涂层更加均匀,没有明显缺陷。
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引用次数: 0
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Polymers and Polymer Composites
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