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Mechanical Characterization of Eco-Friendly Composites: Green Epoxy Resin Reinforced with Coir Fibers 环保复合材料的力学特性:绿色环氧树脂增强椰壳纤维
Pub Date : 2026-01-01 DOI: 10.1016/j.prostr.2026.01.039
João E. Ribeiro , Hernani Lopes , João Rocha
The increasing demand for sustainable materials has fostered the development of natural fiber-reinforced composites as eco-friendly alternatives to petroleum-based systems. This work investigates the mechanical performance of GreenPoxy resin reinforced with coir fibers through a comprehensive experimental program. Fiber properties were first characterized by density and tensile tests, while the resin was evaluated under tensile and flexural loading. Composite laminates were then fabricated by hand lay-up using 3% and 6% fiber volume fractions, with both untreated and retted fibers. Mechanical behavior was analyzed using Taguchi design and ANOVA to assess the effects of fiber treatment and content. Untreated fibers displayed slightly higher intrinsic strength, while mercerization enhanced fiber–matrix adhesion, particularly at higher fractions. The composites exhibited promising properties, confirming the potential of coir/GreenPoxy systems for sustainable structural applications.
对可持续材料日益增长的需求促进了天然纤维增强复合材料的发展,作为石油基系统的环保替代品。本文通过综合实验研究了椰壳纤维增强GreenPoxy树脂的力学性能。纤维性能首先通过密度和拉伸测试来表征,而树脂在拉伸和弯曲载荷下进行了评估。然后,使用未经处理和固化的纤维,分别使用3%和6%的纤维体积分数手工铺层制备复合层压板。力学行为分析采用田口设计和方差分析来评估纤维处理和含量的影响。未经处理的纤维表现出稍高的固有强度,而丝光处理增强了纤维基质的附着力,特别是在较高的分数。复合材料表现出良好的性能,证实了coir/GreenPoxy体系在可持续结构应用中的潜力。
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引用次数: 0
Thermo-mechanical characterization of 3D printed samples with different infill patterns produced by FDM additive manufacturing technique FDM增材制造技术制备的不同填充模式3D打印样品的热力学特性
Pub Date : 2026-01-01 DOI: 10.1016/j.prostr.2026.01.042
Pawel Madejski , Isyna Izzal Muna , Tomasz Machniewicz
Additive manufacturing (AM) techniques are increasingly popular across various industries due to their capability of producing complex shapes with minimal waste. Fused Deposition Modeling (FDM) is the most widely used method for creating these reinforced structures. The printed materials are intended for various applications, such as prototypes for the covers of thermal sensors or components in thermal storage systems. The paper presents the results of experimental activities related to 3D-printed samples, which aim to determine the thermal effects and strength of thermoplastic materials, such as polylactic acid (PLA). During the tensile tests, five different infill patterns were investigated: cubic pattern, lines pattern, triangle pattern, octet pattern, and quarter cubic pattern. The comparison of stress-strain curves, Poisson’s ratio, Young’s Modulus, etc., allows for evaluating the range of operating conditions and the application of selected printed samples. The novelty of the presented study is the analysis of thermal effects and comparison with mechanical effects during the tensile test of analyzed samples using thermal imaging results. The values of average temperature change during force increases and rapid temperature changes in the region close to the place of failure can be used in thermo-mechanical characterization of materials. Analysis of thermo-mechanical effects can help investigate the material fracture mechanisms produced by the FDM additive manufacturing technique.
增材制造(AM)技术由于能够以最小的浪费生产复杂的形状而在各个行业中越来越受欢迎。熔融沉积建模(FDM)是最广泛使用的方法来创建这些增强结构。印刷材料用于各种应用,例如热传感器或热存储系统中组件的外壳原型。本文介绍了与3d打印样品相关的实验活动的结果,旨在确定热塑性材料(如聚乳酸(PLA))的热效应和强度。在拉伸试验中,研究了五种不同的填充模式:立方体模式、线条模式、三角形模式、八边形模式和四分之一立方体模式。应力-应变曲线、泊松比、杨氏模量等的比较,可以评估工作条件的范围和所选印刷样品的应用。本研究的新颖之处在于利用热成像结果分析试样在拉伸试验中的热效应并与机械效应进行比较。受力增加时的平均温度变化值和靠近破坏位置区域的快速温度变化值可用于材料的热-力学表征。热-机械效应分析有助于研究FDM增材制造技术产生的材料断裂机制。
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引用次数: 0
Damage quantification in composites using self-heating based vibrothermography and dedicated image processing 基于自热振动热像仪和专用图像处理的复合材料损伤量化
Pub Date : 2026-01-01 DOI: 10.1016/j.prostr.2026.01.004
Andrzej Katunin , Jafar Amraei , Dominik Wachla
The self-heating based vibrothermography (SHVT) is a promising non-destructive testing (NDT) technique for polymer-matrix composites, which is based on inducing resonant vibrations of a tested structure. Vibrations serve as a thermal excitation for NDT inspection due to the hysteretic heating of a polymer matrix, known as the self-heating effect. In previous studies, it was validated that the controlled self-heating temperature rise ensures proper thermal excitation of tested composite structures and has a non-destructive and non-invasive character for such structures. It was shown that the increase in temperature usually below 5°C from the ambient temperature is enough to provide appropriate thermal excitation of a tested structure for identifying structural damage. The following study focuses on methods for processing of thermographic images acquired from NDT inspections using SHVT to enable accurate quantification of damage. The results of inspections of two-dimensional glass fiber-reinforced composite specimens with introduced artificial damage were used for a case study to quantify the damage and assess the accuracy of the determination of its spatial position and characteristic dimensions. The results of the processing demonstrated significant enhancement in identification of the introduced damage and allowed its precise quantification, which creates a potential for practical applications, especially during inspection of structures with single-side access or in the cases where external thermal excitation typical for most of classical thermographic techniques cannot be applied.
基于自热的振动热像仪(SHVT)是一种很有前途的聚合物基复合材料无损检测技术,它基于诱导被测结构的共振振动。由于聚合物基体的滞后加热,即自热效应,振动可以作为无损检测的热激励。在以往的研究中,验证了控制自热温升可以保证被测复合材料结构得到适当的热激励,并且对复合材料结构具有非破坏性和非侵入性。结果表明,温度的升高通常低于环境温度5°C,足以为被测结构提供适当的热激励,从而识别结构损伤。下面的研究重点是使用SHVT对无损检测获得的热成像图像进行处理的方法,以实现对损伤的准确量化。以引入人工损伤的二维玻璃纤维增强复合材料试样的检测结果为例,对损伤进行量化,并评估其空间位置和特征尺寸确定的准确性。处理的结果表明,在识别引入的损伤方面有显著的增强,并允许其精确量化,这为实际应用创造了潜力,特别是在检查具有单侧通道的结构时,或者在大多数经典热成像技术无法应用的典型外部热激发的情况下。
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引用次数: 0
Fatigue Behavior of Additively Manufactured AlSi10Mg: Influence of Size Effect and Mean Stress 增材制造AlSi10Mg的疲劳行为:尺寸效应和平均应力的影响
Pub Date : 2026-01-01 DOI: 10.1016/j.prostr.2026.01.017
Bastian Roidl , Martin Matušů , Jan Papuga , Jakub Rosenthal , Lorenzo Pagliari , Franco Concli , Vladimír Mára , Jan Šimota , Libor Beránek
This study investigates the fatigue behavior of additively manufactured AlSi10Mg under cyclic loading using Laser Powder Bed Fusion (L-PBF) technology. The research addresses two key aspects: the size effect across three distinct geometries, and the influence of mean stress on one geometry under both push-pull and tension-tension loading conditions. The findings provide valuable insights into how geometry and mean stress affect the fatigue resistance of L-PBF AlSi10Mg, contributing to the optimization of additive manufacturing processes for high-performance applications.
采用激光粉末床熔融(L-PBF)技术研究了增材制造的AlSi10Mg在循环载荷下的疲劳行为。该研究涉及两个关键方面:三种不同几何形状的尺寸效应,以及推拉和拉-拉加载条件下平均应力对一种几何形状的影响。研究结果为几何形状和平均应力如何影响L-PBF AlSi10Mg的抗疲劳性提供了有价值的见解,有助于优化高性能应用的增材制造工艺。
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引用次数: 0
Spatio-temporal graph neural network for damage detection and global structural condition assessment 基于时空图神经网络的损伤检测与全局结构状态评估
Pub Date : 2026-01-01 DOI: 10.1016/j.prostr.2026.01.021
Douaa Benhaddouche , Vincent Barra , Alaa Chateauneuf
Data-driven structural health monitoring (SHM) systems are designed to assess the structural health conditions and to detect any potential damage, ensuring both structural safety and functionality. These systems rely on machine learning-based methods to process and analyze structural response data. The key step of these methods is damage sensitive feature extraction. Signal processing techniques, statistical modeling and neural networks were widely used in this step. However, these techniques presents limitations as information loss and computational complexity. Additionally, machine learning methods that use these techniques are supervised, which make them impractical because of damage and undamaged labels lack. To overcome these limitations, an unsupervised deep learning method based on spatio-temporel graph neural network is proposed in this paper. The method doesn’t require any preprocessing step to extract damage sensitive features. It integrates three key steps: First, Dynamic Time Warping (DTW) is used to construct a graph that captures the interactions among sensor measurements by assessing similarities between signals data. Second, a hybrid neural network architecture combining Convolutional Neural Networks (CNN) and Long Short-Term Memory (LSTM) layers is established to automatically capture the spatio-temporal dependencies from the historical sensor data of the undamaged structure. This combination enables accurate forecasting of expected sensor responses under normal conditions. Finally, the model prediction errors are analyzed to identify potential damage under unknown conditions; significant deviations between predicted and actual sensor data suggest damage presence. To quantify these deviations, the Kolmogorov–Smirnov test is employed, measuring the differences between the error distributions for undamaged and damaged scenarios. The proposed method is applied on the full-scale Tianjin bridge in order to demonstrate its efficiency in identifying the presence of damage and assessing the global structural condition of the bridge.
数据驱动结构健康监测(SHM)系统旨在评估结构健康状况并检测任何潜在损害,确保结构安全和功能。这些系统依赖于基于机器学习的方法来处理和分析结构响应数据。这些方法的关键步骤是损伤敏感特征的提取。信号处理技术、统计建模和神经网络在这一步骤中得到了广泛的应用。然而,这些技术存在信息丢失和计算复杂性等局限性。此外,使用这些技术的机器学习方法是有监督的,这使得它们不切实际,因为缺乏损坏和未损坏的标签。为了克服这些局限性,本文提出了一种基于时空图神经网络的无监督深度学习方法。该方法不需要任何预处理步骤即可提取损伤敏感特征。它集成了三个关键步骤:首先,动态时间扭曲(DTW)用于构建一个图,通过评估信号数据之间的相似性来捕获传感器测量之间的相互作用。其次,建立卷积神经网络(CNN)和长短期记忆(LSTM)相结合的混合神经网络架构,从未损坏结构的历史传感器数据中自动捕获时空依赖关系。这种组合可以在正常条件下准确预测预期的传感器响应。最后,分析模型预测误差,识别未知条件下的潜在损伤;预测和实际传感器数据之间的显著偏差表明存在损伤。为了量化这些偏差,采用Kolmogorov-Smirnov检验,测量未损坏和损坏情况下误差分布之间的差异。以天津大桥为例,验证了该方法在识别损伤存在和评估桥梁整体结构状态方面的有效性。
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引用次数: 0
Flue gases flowing in the four-tubular electrostatic precipitator with an inserted screw construction based on CFD simulations 基于CFD模拟的螺杆插入式四管静电除尘器烟气流动
Pub Date : 2026-01-01 DOI: 10.1016/j.prostr.2026.01.023
Nikola Čajová Kantová , Alexander Backa , Alexander Čaja , Patrik Nemec
Particulate matter adversely affects human health, causing respiratory and other diseases that substantially reduce both quality of life and life expectancy. Electrostatic precipitation offers a promising solution to enhance the capture efficiency of particulate matter. This study investigates a novel approach to improve the efficiency of electrostatic precipitation by expanding tubes from one to four and incorporating a screw construction into a four-tubular precipitator. The increased collection area of this configuration leads to enhanced particle capture efficiency. However, uniform flue gas distribution across all tubes is important for high efficiency. Computational Fluid Dynamics simulations were employed to analyze the flow behavior within the electrostatic precipitator with and without the screw construction. Based on simulations, velocity profiles of flue gas and particles were created, and velocities in the individual tubes were also compared with each other. The results demonstrated that the screw construction effectively induces a more uniform flue gas flow, leading to improved particle capture. By optimizing the design and operation of the screw-augmented electrostatic precipitators, it is possible to significantly reduce particulate matter from small-scale combustion systems. Moreover, ensuring the structural integrity of the screw construction and the precipitator framework is essential for maintaining long-term performance and reliability under thermal and mechanical stresses.
颗粒物质对人类健康产生不利影响,引起呼吸系统疾病和其他疾病,大大降低生活质量和预期寿命。静电沉淀法为提高颗粒物的捕获效率提供了一种很有前途的解决方案。本研究探讨了一种新的方法,以提高电除尘器的效率,从一管扩大到四管,并将螺旋结构纳入四管除尘器。这种配置增加了收集面积,从而提高了粒子捕获效率。然而,在所有管道上均匀分布烟气对于提高效率很重要。采用计算流体力学模拟方法对有无螺旋结构的静电除尘器内部流动特性进行了分析。在模拟的基础上,建立了烟气和颗粒的速度分布,并对各个管道中的速度进行了比较。结果表明,螺旋结构有效地诱导了更均匀的烟气流动,从而改善了颗粒捕获。通过优化螺杆式静电除尘器的设计和运行,可以显著减少小型燃烧系统产生的颗粒物。此外,确保螺旋结构和除尘器框架的结构完整性对于在热应力和机械应力下保持长期性能和可靠性至关重要。
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引用次数: 0
Fatigue life prediction of polymer-matrix composites using fracture fatigue entropy concept 基于断裂疲劳熵的聚合物基复合材料疲劳寿命预测
Pub Date : 2026-01-01 DOI: 10.1016/j.prostr.2026.01.028
Jafar Amraei , Andrzej Katunin , Dominik Wachla
Fatigue testing of polymer-matrix composites (PMCs) is traditionally conducted at low frequency range (below10 Hz), resulting in long testing durations and increased expenses. A viable strategy is to accelerate fatigue testing at higher frequencies within a feasible time duration. However, at higher frequencies, the self-heating effect becomes a critical factor, affecting the structural response and potentially altering the fatigue behaviour. The entropy-based thermodynamic framework effectively captures the impact of self-heating and improves fatigue response analysis by incorporating the correlation among heat dissipation rate, applied stress, and loading frequency. Unlike the conventional S-N curve methods, which may skip the self-heating effect, entropy-based models provide a rapid and more general assessment of fatigue behaviour under arbitrary applied stresses and frequencies. This study focuses on the application of entropy-based modelling to capture the complex interplay between stress, frequency, and temperature rise. This allows for predicting the life of a fatigue-loaded PMC specimen by accounting for the interplay between mechanical loading and thermal effects. The proposed framework provides a rapid methodology for characterizing the fatigue performance of PMCs, playing a key role in refining the structural integrity assessment of PMCs.
聚合物基复合材料(pmc)的疲劳测试传统上是在低频范围(低于10 Hz)进行的,这导致测试持续时间长,费用增加。一个可行的策略是在可行的时间内加快高频率的疲劳试验。然而,在更高的频率下,自热效应成为一个关键因素,影响结构响应并可能改变疲劳行为。基于熵的热力学框架有效地捕捉了自热的影响,并通过结合散热速率、外加应力和加载频率之间的相关性来改进疲劳响应分析。与传统的S-N曲线方法(可能跳过自热效应)不同,基于熵的模型提供了在任意施加应力和频率下的快速和更通用的疲劳行为评估。本研究的重点是应用基于熵的建模来捕捉应力、频率和温度上升之间复杂的相互作用。这允许通过计算机械载荷和热效应之间的相互作用来预测疲劳加载PMC试样的寿命。该框架提供了一种快速表征pmc疲劳性能的方法,对完善pmc结构完整性评估起着关键作用。
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引用次数: 0
Very high cycle fatigue properties of martensitic stainless steel sheets 马氏体不锈钢板具有很高的循环疲劳性能
Pub Date : 2026-01-01 DOI: 10.1016/j.prostr.2025.12.294
Afshin Khatammanesh , Christina Mamagkinidou , Martin Rester , Maximilian Prunbauer , Michael Proschek , Bernd M. Schönbauer
In the present investigation, the very high cycle fatigue (VHCF) properties of precipitation-hardened chromium-nickel martensitic stainless steel sheets are studied. Test specimens were extracted from 1.8 mm, 2.3 mm, and 3.1 mm thick 14-7PH steel sheets with comparable hardness (454–470 HV10). Experiments were conducted using ultrasonic fatigue testing up to 1010 cycles at fully reversed loading. Fractographic investigations were performed to identify the type and location of failure.
Failure in the high cycle fatigue (HCF) regime originated mainly from surface inclusions, whereas VHCF fracture was solely from the interior. The fatigue strength was slightly lower in both the HCF and VHCF regimes for specimens extracted from the 2.3 mm thick sheet. The 1.8 mm thick sheet exhibited the highest VHCF strength, while the lifetimes of the 3.1 mm sheet were in between. The lower fatigue strength of the 2.3 mm steel can be explained by crack initiation at, in mean, larger inclusions compared to the other steel sheets. A fracture mechanics evaluation of the data – considering the size-dependency of the threshold stress intensity factor for small, crack-like defects – suggests that compressive as well as tensile residual stresses at the surface and in the interior, respectively, significantly affect the fatigue properties.
本文研究了沉淀硬化铬镍马氏体不锈钢薄板的甚高周疲劳性能。试验样品分别取自硬度相近(454-470 HV10)的1.8 mm、2.3 mm和3.1 mm厚的14-7PH钢板。在完全反向加载下进行了1010次的超声疲劳试验。进行断口学研究以确定失效的类型和位置。高周疲劳(HCF)断裂主要由表面夹杂物引起,而高周疲劳(VHCF)断裂仅由内部引起。从2.3 mm厚板材中提取的试样,在HCF和VHCF状态下的疲劳强度都略低。1.8 mm厚板的VHCF强度最高,而3.1 mm厚板的寿命介于两者之间。2.3 mm钢板较低的疲劳强度可以用裂纹萌生的原因来解释,平均而言,与其他钢板相比,裂纹萌生的夹杂物更大。对数据的断裂力学评估-考虑到小裂纹类缺陷的阈值应力强度因子的尺寸依赖性-表明,表面和内部的压缩和拉伸残余应力分别显著影响疲劳性能。
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引用次数: 0
The combined influence of defects and various heat treatment levels on high cycle fatigue performance of additively manufactured AlSi10Mg alloy 缺陷和不同热处理水平对增材制造AlSi10Mg合金高周疲劳性能的综合影响
Pub Date : 2026-01-01 DOI: 10.1016/j.prostr.2025.12.295
Vladimír Mára , Martin Matušů , Jan Papuga , Martin Nesládek , Zdeněk Pitrmuc , Jan Šimota
In the present work, the impact of defect geometry, size and position on the high cycle fatigue (HCF) properties was studied on AlSi10Mg alloy manufactured by Laser Powder Bed Fusion (LPBF). Different types and variations of heat treatment were applied on fatigue testing specimens from several building platforms. To investigate the influence of porosity and its characteristics on fatigue crack initiation, propagation and fatigue life, specimens were tested in the state of as built, after three types of annealing with various impact on supersaturated eutectic Si, and after two types of T6 heat treatment resulting in dissolution of Si network and reprecipitation of Si particles (total of 6 configurations of heat treatment). Fatigue crack growth and propagation mechanism together with defect evaluation were determined by fractographic analysis, while the influence of heat treatment on microstructural transformations was analyzed using light and scanning electron microscopy (SEM) combined with electron backscatter diffraction (EBSD). Based on the results, maximum stress intensity factor was determined, and the prediction of fatigue limit was established for each material state. The synergistic effect of heat treatment and defects properties on high cycle fatigue is discussed.
本文研究了激光粉末床熔合法制备AlSi10Mg合金的缺陷几何形状、尺寸和位置对其高周疲劳性能的影响。对几个建筑平台的疲劳试样进行了不同类型和变化的热处理。为研究孔隙率及其特征对疲劳裂纹萌生、扩展及疲劳寿命的影响,试样在原状状态下,经过三种对过饱和共晶Si有不同影响的退火,以及经过两种导致Si网络溶解和Si颗粒再析出的T6热处理(共6种热处理方式)进行了试验。通过断口分析确定了疲劳裂纹的扩展和扩展机制,并对裂纹进行了缺陷评价,同时利用光镜、扫描电镜(SEM)结合电子背散射衍射(EBSD)分析了热处理对微观组织转变的影响。在此基础上,确定了最大应力强度因子,并对材料的各种状态建立了疲劳极限预测。讨论了热处理和缺陷性能对高周疲劳的协同作用。
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引用次数: 0
Influence of hydrogen on crack growth resistance of steels for energy infrastructure applications 氢对能源基础设施用钢抗裂纹扩展性能的影响
Pub Date : 2026-01-01 DOI: 10.1016/j.prostr.2026.01.007
A. Hell , A. Molz , T. Werning , K. Schisler , H.-G. Herrmann
The aim of this study was to develop a methodology to investigate hydrogen effects on crack growth resistance in low alloy ferritic steels using cathodic hydrogen precharging with the focus on stable crack growth in pressure vessel steel grade P355NH. Inert gas fusion measurements (IGF) were performed to determine hydrogen uptake and estimate diffusion behavior. Numerical calculations allowed a first prediction of the concentration profile in compact tension specimens. To assess the influence of internal hydrogen on crack growth resistance, fatigue precracking was performed and J-∆a-curves were measured. Accelerated fatigue crack growth was observed for high stress intensities and low frequencies. In the J-∆a-analysis, the crack growth resistance in hydrogen charged material was reduced in contrast to uncharged specimens. However, no unstable crack growth was perceivable. In conclusion, the steel remains predominately ductile with the applied charging conditions. The findings from fracture mechanical investigation were further confirmed using optical and scanning electron microscopy.
本研究的目的是开发一种方法,研究氢对低合金铁素体钢抗裂纹扩展的影响,采用阴极氢预充,重点研究P355NH压力容器钢的稳定裂纹扩展。惰性气体融合测量(IGF)进行了确定氢吸收和估计扩散行为。数值计算允许在紧绷试样浓度分布的第一个预测。为了评估内部氢对裂纹扩展阻力的影响,进行了疲劳预裂并测量了J-∆a曲线。在高应力强度和低频率下观察到加速疲劳裂纹扩展。在J-∆a分析中,与未带电试样相比,充氢材料的裂纹扩展阻力降低。但未观察到不稳定裂纹扩展。综上所述,在施加的装药条件下,钢仍保持主要的延展性。通过光学显微镜和扫描电镜进一步证实了断裂力学研究的结果。
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引用次数: 0
期刊
Procedia Structural Integrity
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