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Propagation of high-temperature creep cracks in metals under the influence of hydrogen and neutron irradiation 氢和中子辐照影响下金属高温蠕变裂纹的扩展
Pub Date : 2024-01-01 DOI: 10.1016/j.prostr.2024.04.027
Oleksandr Andreykiv , Iryna Dolinska , Sviatoslav Nastasiak , Orest Svirchevskyi

The proposed computational model for crack propagation in high-temperature creep in metallic materials under the influence of a hydrogen environment and neutron irradiation is based on the first law of thermodynamics and the balance of the rates of change of energy components for an elementary crack propagation act in a metallic body under long-term static loading, high temperature, hydrogen-containing environments, and neutron irradiation. The application of the model for determining the residual life of bodies with cracks under the mentioned loading conditions in specified operational conditions is demonstrated using an analogy to Griffith’s problem, which represents a two-dimensional problem for thin-walled structural elements.

所提出的氢环境和中子辐照影响下金属材料高温蠕变裂纹扩展计算模型是基于热力学第一定律和金属体在长期静态加载、高温、含氢环境和中子辐照下基本裂纹扩展行为的能量分量变化率平衡。通过与格里菲斯问题的类比,证明了该模型可用于确定在上述加载条件下出现裂纹的金属体在特定运行条件下的残余寿命,格里菲斯问题代表了薄壁结构元件的二维问题。
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引用次数: 0
Prospects of using metallic nanocoatings to improve the operational characteristics of welded joints 使用金属纳米涂层改善焊接接头操作特性的前景
Pub Date : 2024-01-01 DOI: 10.1016/j.prostr.2024.04.041
Liubomyr Poberezhnyi , Sylvia Kessler , Marcus Rutner , Niclas Spalek , Igor Okipnyi

The potential of employing nanostructured metallic multilayer to increase the durability and extend the service life of welded joints of metal structures is analyzed. Using a nickel and copper-based multilayer nanocoating as an example, a notable increase in the durability of the welded joint of up to 300...600% is observed. Corrosion tests reveal that the use of nickel and copper nanostructured metallic multilayer leads to the localization of corrosion processes at the "base metal-nanocoating" boundary. Considering the significant improvement of fatigue characteristics of welded joints and lower corrosion rate compared to welds without lamination, Ni-Cu nanocoatings can be used on offshore structures, provided that the condition of the protective anti-corrosion coating is monitored to mitigate the risk of galvanic corrosion at the base metal-nanolamination boundary.

本文分析了采用纳米结构金属多层涂层提高金属结构焊接接头耐久性和延长其使用寿命的潜力。以基于镍和铜的多层纳米涂层为例,观察到焊点的耐久性显著提高了 300...600%。腐蚀测试表明,使用镍和铜纳米结构金属多层涂层会导致腐蚀过程在 "基体金属-纳米涂层 "边界局部发生。考虑到焊接接头疲劳特性的显著改善,以及与无层压焊缝相比更低的腐蚀率,镍铜纳米涂层可用于海上结构,但前提是必须监测保护性防腐蚀涂层的状况,以降低基体金属-纳米涂层边界的电化学腐蚀风险。
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引用次数: 0
Determination of safety indicators of the freight wagons by mobile systems 通过移动系统确定货车的安全指标
Pub Date : 2024-01-01 DOI: 10.1016/j.prostr.2024.04.073
O. Fomin , P. Prokopenko , Y. Medvediev , L. Degtyareva

The organization of the movement of freight trains in Ukraine is an important factor in integrating the country’s railway transport into the European system. A situation that requires a significant renewal of the freight wagon park with modern wagons to meet the freight transportation requirements has arisen. Also, a significant drawback of railway transport in Ukraine is the limitation of the speed of trains, which include freight wagons with a reduced container in an empty state, therefore, at the moment, the issue of improving the methodological and software and instrumental testing tools for evaluating the quality and safety indicators of the movement of such wagons is relevant at the moment. At present, laboratory wagons are used during field tests related to the evaluation of traffic quality indicators, acceptance and admission to operation of railway rolling stock, but the modern state of development of measuring equipment allows in most cases to abandon the use of such wagons during running tests of units rolling stock in favor of mobile hardware and software complexes.

乌克兰货运列车的运输组织是该国铁路运输融入欧洲体系的重要因素。为满足货运需求,需要对货运车皮库进行重大更新。此外,乌克兰铁路运输的一个重大缺陷是列车速度受限,其中包括空车状态下集装箱缩小的货车,因此,目前需要改进方法、软件和仪器测试工具,以评估此类货车运输的质量和安全指标。目前,在对铁路机车车辆的行车质量指标、验收和准入运行进行评估的现场测试中使用实验室车皮,但根据现代测量设备的发展状况,在大多数情况下,可以在动车组运行测试中放弃使用这种车皮,转而使用移动软硬件组合。
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引用次数: 0
Corrosion resistance and other utility properties of selected austenitic nodular cast irons 某些奥氏体球墨铸铁的耐腐蚀性和其他实用特性
Pub Date : 2024-01-01 DOI: 10.1016/j.prostr.2024.05.009
Alan Vaško , Viera Zatkalíková , Juraj Belan , Milan Uhríčik , Václav Kaňa

This study deals with the evaluation of corrosion resistance and other utility properties of selected austenitic nodular cast irons and their comparison with other (non-austenitic) nodular cast irons. For the investigations, two types of austenitic nodular cast iron were selected: nickel-manganese nodular cast iron EN-GJSA-XNiMn13-7 and nickel-chromium nodular cast iron EN-GJSA-XNiCr20-2. Basic mechanical properties, such as yield strength, tensile strength, elongation, absorbed energy and hardness, were evaluated using mechanical tests. The fatigue limit was determined using low-frequency fatigue tests. Corrosion properties, such as average corrosion rate, corrosion potential and corrosion current density, were determined by the exposure immersion test and the electrochemical potentiodynamic polarisation test. Both corrosion tests were performed in a 3.5% NaCl solution (to simulate seawater) at room temperature. The results of mechanical, fatigue and corrosion tests show that austenitic nodular cast irons have lower strength and fatigue properties but significantly higher plastic properties and corrosion resistance compared to non-austenitic nodular cast irons.

本研究旨在评估所选奥氏体球墨铸铁的耐腐蚀性和其他实用特性,并将其与其他(非奥氏体)球墨铸铁进行比较。研究选择了两种奥氏体球墨铸铁:镍锰球墨铸铁 EN-GJSA-XNiMn13-7 和镍铬球墨铸铁 EN-GJSA-XNiCr20-2。通过机械测试评估了基本机械性能,如屈服强度、抗拉强度、伸长率、吸收能量和硬度。疲劳极限是通过低频疲劳试验确定的。平均腐蚀速率、腐蚀电位和腐蚀电流密度等腐蚀特性是通过暴露浸泡试验和电化学电位极化试验确定的。这两项腐蚀试验都是在室温下的 3.5% 氯化钠溶液(模拟海水)中进行的。机械、疲劳和腐蚀试验结果表明,与非奥氏体球墨铸铁相比,奥氏体球墨铸铁的强度和疲劳性能较低,但塑性和耐腐蚀性能明显较高。
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引用次数: 0
Design and fracture mechanics of lithium-ion batteries 锂离子电池的设计和断裂力学
Pub Date : 2024-01-01 DOI: 10.1016/j.prostr.2024.05.005
Davide Clerici , Francesca Pistorio , Aurelio Somà

Fracture mechanics plays a crucial role among the mechanisms causing damage, meant as capacity fade, in lithium-ion batteries. Mechanical stresses arise in the electrode active material particles because of the interaction of lithium ions with electrode microstructure during battery operation. The stresses lead to fractures growth in the electrode, which accelerates detrimental chemical reactions. In this work, a modelling approach is presented to assess the fracture level in the electrode microstructure, evaluating the influence of the current delivered by the battery, and electrode design characteristics, such as the electrode thickness, the electrode active material fraction and the size of the electrode micro-particles. The results show that stress intensity factor linearly increase with the current delivered by the battery. Furthermore, thicker electrodes, greater active material fraction and greater electrode micro-particles represent a more detrimental condition from the fracture mechanics point of view. The results provide a practical electrode design guideline for electrode manufacturing, especially for choosing the right particle size in the electrode powder, the electrode thickness and its composition to limit fracture according to the current expected to be delivered by the battery.

断裂力学在造成锂离子电池损坏(即容量衰减)的机制中起着至关重要的作用。在电池工作过程中,锂离子与电极微结构相互作用,在电极活性材料颗粒中产生机械应力。应力会导致电极断裂,从而加速有害的化学反应。本研究提出了一种评估电极微结构断裂程度的建模方法,评估了电池输出电流和电极设计特性(如电极厚度、电极活性材料比例和电极微粒尺寸)的影响。结果表明,应力强度因子随电池输出电流的增加而线性增加。此外,从断裂力学的角度来看,电极越厚、活性材料比例越大、电极微颗粒越大,则越不利。研究结果为电极制造提供了实用的电极设计指南,特别是根据电池的预期电流选择合适的电极粉粒度、电极厚度及其成分,以限制断裂。
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引用次数: 0
Failure mechanisms of hexagonal-shaped intra-module connections in modular steel building 模块化钢结构建筑中六角形模块内连接的失效机理
Pub Date : 2024-01-01 DOI: 10.1016/j.prostr.2024.05.021
Yazmin Sahol Hamid , Hazrina Mansor , Mohamad Zarif Mirza Alias , Nurul Hidayah Saberi , Norazlinda Elisa Alias

Modular construction has gained popularity for its cost-effectiveness, time savings, and environmental benefits. This research delves into innovating modular buildings to enhance their aesthetic value in contemporary architectural designs. Traditional rectangular modules have lost architectural significance in the modern era. The study focuses on the failure mechanisms of hexagonal intra-module connections under nonlinear static analysis, aiming for advanced structural design and performance in modular construction. The study tested a control model, a Welded Flange Bolted Web (WFBW) connection, and three variations with different parameters: boundary condition, bolt arrangement, and steel grade. For the boundary condition, the tie constraint between the beam's flanges and the diaphragm was removed. Bolt arrangement was assessed with staggered and non-staggered bolts. Steel grade variations included S275 and S355. Results showed that the WFBW connection outperformed the Bolted Web (BW) connection in load resistance. The most damaged component was the beam, with bearing failure at the upper bolt hole. Non-staggered bolts exhibited larger displacements than staggered bolts. The study emphasized the significance of steel material strength in terms of stress and strain on bolt capacity. It highlights the importance of intra-module connections in modular steel structures and the need to consider design parameters carefully. The findings offer insights into improving modular connections' performance and failure mechanisms, facilitating the creation of aesthetically pleasing and structurally sound modular structures. This nonlinear static analysis aids in developing advanced modular construction designs, enhancing architectural significance in the modern era. By merging structural performance and aesthetics, the study promotes innovative modular construction to meet contemporary architectural demands.

模块化建筑因其成本效益高、节省时间和环保优势而广受欢迎。本研究将深入探讨如何创新模块化建筑,以提高其在现代建筑设计中的美学价值。传统的矩形模块已经失去了现代建筑的意义。本研究侧重于非线性静态分析下六边形模块内连接的失效机理,旨在提高模块化建筑的结构设计和性能。研究测试了一个控制模型,即焊接法兰螺栓腹板(WFBW)连接,以及三种不同参数的变体:边界条件、螺栓布置和钢材等级。对于边界条件,梁的翼缘和横隔膜之间的连接约束被移除。螺栓布置采用交错和非交错螺栓进行评估。钢材等级包括 S275 和 S355。结果表明,WFBW 连接的抗荷载性能优于螺栓腹板(BW)连接。受损最严重的部件是横梁,上部螺栓孔处的支承失效。非交错螺栓的位移大于交错螺栓。研究强调了钢材料强度在应力和应变方面对螺栓承载能力的重要性。研究强调了模块化钢结构中模块内连接的重要性,以及仔细考虑设计参数的必要性。研究结果为改善模块连接性能和失效机制提供了启示,有助于创建美观且结构合理的模块结构。这种非线性静态分析有助于开发先进的模块化建筑设计,增强现代建筑的意义。通过融合结构性能和美学,该研究促进了创新模块化建筑的发展,以满足当代建筑的需求。
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引用次数: 0
Low-velocity Impact Damage of Foam-core Sandwich T-joints: Numerical Study 泡沫芯材夹层 T 型接头的低速冲击损伤:数值研究
Pub Date : 2024-01-01 DOI: 10.1016/j.prostr.2023.12.045
Satrio Wicaksono, Lailatul Fitriyah, Annisa Jusuf, Muhammad Raihan Firdaus, Tatacipta Dirgantara, Hermawan Judawisastra, Ditho Ardiansyah Pulungan

T-joint has an important function in the lightweight structure to connect and transfer loading from one component to the other component. Failure analysis of the T-joint is necessary to obtain the optimum geometry. Since experiments require complex preparation and large costs, numerical modeling is needed to reduce the number of experiments that must be carried out. Numerical modeling in this study was performed to observe the failure modes of foam-core sandwich T-joint under low velocity impact loading. Three failure modes were considered in the current model: delamination, core crushing, and core shearing. To capture these failure modes, traction-separation response and ductile damage were implemented in the adhesive layer and foam material, respectively. The validation process was carried out by comparing the simulation results with experimental results from the literature. The simulation results showed similar failure modes as the experimental results from the literature, which confirms that the parameters used in the current numerical were accurate.

T 型接头在轻质结构中具有重要作用,可将负载从一个部件传递到另一个部件。为了获得最佳几何形状,有必要对 T 形接头进行失效分析。由于实验需要复杂的准备工作且成本高昂,因此需要通过数值建模来减少实验次数。本研究中的数值建模旨在观察泡沫芯材夹层 T 型接头在低速冲击荷载下的失效模式。当前模型考虑了三种失效模式:分层、夹芯挤压和夹芯剪切。为了捕捉这些失效模式,分别在粘合剂层和泡沫材料中实施了牵引分离响应和韧性破坏。验证过程是将模拟结果与文献中的实验结果进行比较。模拟结果显示了与文献中的实验结果相似的破坏模式,这证实了当前数值计算所使用的参数是准确的。
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引用次数: 0
Flexural Performance and High Temperature Resistance of Slurry-Infiltrated Fiber-Reinforced Cementitious Composite Materials 浆液浸润纤维增强水泥基复合材料的挠曲性能和耐高温性能
Pub Date : 2024-01-01 DOI: 10.1016/j.prostr.2023.12.048
Cheolwoo Park, Yong Sik Kwon, Min Kyu Ju, Eunho Lee, Dong Jun Kim, Seungwon Kim

The slurry-infiltrated fiber-reinforced cementitious composite (SIFRCCs) material used to show much greater flexural strength and fracture toughness than normal cement concrete. By using these performance, the SIFRCCs could be applied for the blast resistant structures such as military purpose structures. However, most gas explosions are accompanied with fire afterward so that these high fracture toughness material needs high temperature resistance simultaneously. The SIFRCCs in this study contains fibers up to 5% by volume fraction. In addition, polymer powder was incorporated into SIFRCCs in order to enhance the fire resistance. The flexural strength and fracture toughness were compare with respected to the variation of polymer powder content, 0%, 0.5%, 1.0% and 1.5%. Powder polymer create capillary pores due to melting and burning when exposure to high temperature and minimize the vapor pressure inside the concrete model and reduces the failure of the concrete model. Specimens were covered with single layer of basalt sheet to study the flexural properties of SIFRCCs with basalt fiber sheet. The flexural strength and toughness of the specimens were investigated before and after the high temperature exposure per ISO 834 standard fire curve.

与普通水泥混凝土相比,浆液渗透纤维增强水泥基复合材料(SIFRCCs)具有更高的抗折强度和断裂韧性。利用这些性能,SIFRCC 可用于抗爆结构,如军用结构。然而,大多数气体爆炸后都会伴有火灾,因此这些高断裂韧性材料需要同时具有耐高温性能。本研究中的 SIFRCC 含有高达 5%体积分数的纤维。此外,还在 SIFRCC 中加入了聚合物粉末,以增强其耐火性。比较了聚合物粉末含量(0%、0.5%、1.0% 和 1.5%)变化时的抗弯强度和断裂韧性。聚合物粉末在高温下熔化和燃烧时会产生毛细孔,从而将混凝土模型内部的蒸汽压降至最低,减少混凝土模型的破坏。为了研究带有玄武岩纤维片的 SIFRCC 的抗弯性能,试件上覆盖了单层玄武岩片。根据 ISO 834 标准防火曲线,研究了高温暴露前后试样的抗弯强度和韧性。
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引用次数: 0
Study on Robust Loss Function for Artificial Neural Networks Models in Reliability Analysis 可靠性分析中人工神经网络模型的稳健损失函数研究
Pub Date : 2024-01-01 DOI: 10.1016/j.prostr.2023.12.021
Wu Zonghui , He Jian , Sun Xiaodan

This paper presents a robust artificial neural network (ANN) loss function in solving samples with questionable data. The Latin hypercube sampling and the uniform experimental design are used as sample generation while ANN with various loss functions is the limit state function approaching method and Monte Carlo simulation is the failure probability computing technique. A marine lubricating oil cooler under a plus-minus triangular wave and internal pressure (1Mpa) is considered as representative of the dynamic implicit model. Three kinds of questionable data are considered: tiny vibrations(±δ1) caused by the surrounding environment, small deviations caused by equipment error(±δ2), and large deviations(±Δ) caused by accidental events. And two small probability events are considered: 1. Surrounding error + positive equipment error + a large shock (±Δ) in partial samples; 2. Surrounding error + negative equipment error + a large shock (±Δ) in partial samples. ANN with advanced loss function performs better than traditional loss function in dealing with samples including incorrect data.

本文提出了一种稳健的人工神经网络(ANN)损失函数,用于解决有疑问数据的样本问题。本文采用拉丁超立方采样和均匀试验设计作为样本生成方法,以具有各种损失函数的 ANN 作为极限状态函数逼近方法,以蒙特卡罗模拟作为失效概率计算技术。动态隐式模型以正负三角波和内部压力(1Mpa)下的船用润滑油冷却器为代表。考虑了三种可疑数据:由周围环境引起的微小振动(±δ1)、由设备误差引起的小偏差(±δ2)和由意外事件引起的大偏差(±Δ)。并考虑了两种小概率事件:1.周围误差 + 设备正误差 + 部分样本中的大冲击(±Δ);2.周围误差 + 设备负误差 + 部分样本中的大冲击(±Δ)。在处理包含错误数据的样本时,具有高级损失函数的 ANN 比传统损失函数表现更好。
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引用次数: 0
Development of an Innovative Extension for Fatigue Life Monitoring Using a Piezoelectric Sensor 利用压电传感器开发疲劳寿命监测创新扩展程序
Pub Date : 2024-01-01 DOI: 10.1016/j.prostr.2023.12.057
Aliakbar Ghaderiaram , Reza Mohammadi , Erik Schlangen , Mohammad Fotouhi

Engineering structures, such as bridges, wind turbines, airplanes, ships, buildings, and offshore platforms, often experience uncertain dynamic loadings due to environmental factors and operational conditions. The lack of knowledge about the load spectrum for these structures poses challenges in terms of design and can lead to either over-engineering or catastrophic failure. This research introduces a robust and innovative device, analogous to a "Fitbit" for structures, capable of measuring complex loading conditions throughout the structure's lifespan. The proposed approach involves developing a middleware, referred to as an "extension," which facilitates the transfer of mechanical deformation to a piezoelectric sensor. This approach overcomes challenges associated with directly attaching piezoelectric sensors to the structure's surface such as rupture possibility in higher strain and attaching on rough surfaces. The feasibility study primarily focuses on validating the performance of the extension and monitoring variation trends. The ultimate objective is to develop an Internet of Things (IoT) sensor node capable of measuring applied cyclic loads. To achieve this goal, an electronic system and embedded software will be developed to capture the complex load spectrum and convert it into a fatigue damage index for predicting the structure's fatigue life. The collected data will be transmitted to the user through a wireless communication platform. The proposed sensor design is versatile, allowing for both attachment and embedding and is demonstrated here for monitoring fatigue in engineering structures.

工程结构,如桥梁、风力涡轮机、飞机、船舶、建筑物和海上平台,经常会因环境因素和运行条件而承受不确定的动态载荷。对这些结构的载荷谱缺乏了解给设计带来了挑战,可能导致过度设计或灾难性故障。这项研究引入了一种坚固耐用的创新设备,类似于结构的 "Fitbit",能够测量结构整个生命周期内的复杂载荷条件。所提出的方法包括开发一个中间件(称为 "扩展"),以促进机械变形向压电传感器的转移。这种方法克服了将压电传感器直接连接到结构表面所面临的挑战,例如在较高应变下可能发生断裂以及连接到粗糙表面。可行性研究主要侧重于验证扩展性能和监测变化趋势。最终目标是开发一个能够测量外加循环载荷的物联网(IoT)传感器节点。为实现这一目标,将开发一个电子系统和嵌入式软件,以捕捉复杂的载荷频谱,并将其转换为疲劳损伤指数,用于预测结构的疲劳寿命。收集到的数据将通过无线通信平台传送给用户。所建议的传感器设计用途广泛,既可连接,也可嵌入,在此演示用于监测工程结构的疲劳情况。
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引用次数: 0
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Procedia Structural Integrity
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