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INFLUENCE OF POLAR MODIFIERS ON THE ANIONIC SOLUTION 1,3-BUTADIENE POLYMERIZATIONS 极性改性剂对阴离子溶液 1,3-丁二烯聚合的影响
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2024-04-01 DOI: 10.5254/rct.23.306867
Mateus K. Vasconcelos, Lys H. R. Mangia, Jessica B. Alves, Juliana Fidalgo, Maxmiliano Tatagiba, Luis F. Nicolini, Frederico W. Gomes, José Carlos Pinto

This work addresses the critical technological challenge of producing butadiene-based synthetic rubbers with the required skid resistance through anionic polymerizations at positive temperatures. The effects of adding different polar modifiers—bis[2-(N,N-dimethylamino)ethyl] ether (BDMAE), ditetrahydrofurylpropane, tetramethylethylenediamine, sodium stearate, sodium palmitate, and sodium tert-amilate—into the monomer feed in anionic solution polymerizations of 1,3-butadiene are investigated. Different feed concentrations and combinations of polar modifiers were tested to achieve high yields and vinyl contents with initial temperature of 40 °C. The reactions were evaluated according to the obtained temperature and pressure profiles and physico-chemical characterizations of the obtained polymer, with the aid of statistical analyses. The results clearly showed the positive effects of using polar modifiers in the feed. Particularly, the combination of BDMAE and sodium salts provided products with high vinyl contents (>50 mol%) with high yields (>80 wt%), leading to high temperature peaks (>90 °C), as desired to enhance skid resistance. Moreover, the performed statistical analyses and proposed mathematical modeling revealed the existence of multivariate and complex correlations among the analyzed process variables. The findings from this investigation can be pivotal for advancing industrial applications in the production of skid-resistant synthetic rubber.

这项研究解决了在正温度下通过阴离子聚合生产具有所需防滑性的丁二烯基合成橡胶这一关键技术挑战。研究了在 1,3-丁二烯阴离子溶液聚合过程中向单体进料中添加不同极性改性剂--双[2-(N,N-二甲基氨基)乙基]醚 (BDMAE)、二四氢糠基丙烷、四甲基乙二胺、硬脂酸钠、棕榈酸钠和叔胺酸钠的效果。测试了不同的进料浓度和极性改性剂组合,以获得高产率和乙烯基含量(初始温度为 40 °C)。根据获得的温度和压力曲线以及聚合物的物理化学特征,并借助统计分析对反应进行了评估。结果清楚地表明了在进料中使用极性改性剂的积极作用。特别是,BDMAE 和钠盐的组合提供了乙烯基含量高(50 mol%)、收率高(80 wt%)的产品,导致温度峰值高(90 °C),从而提高了防滑性。此外,所进行的统计分析和建议的数学模型显示,所分析的工艺变量之间存在多元复杂的相关性。这项研究的结果对于推动防滑合成橡胶生产的工业应用至关重要。
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引用次数: 0
NUMERICAL IMPLEMENTATION OF THE TSCHOEGL–CHANG–BLOCH NONLINEAR VISCOELASTIC CONSTITUTIVE LAW FOR UNVULCANIZED CARBON BLACK–FILLED RUBBERS 未硫化碳黑填充橡胶的 Tschoegl-chang-Bloch 非线性粘弹性构成定律的数值实现
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2024-04-01 DOI: 10.5254/rct.24.273399
Mahmoud C. Assaad

Rubber engineering design analysis requires a fundamental understanding of the mechanical behavior of polymers, especially in their unvulcanized state. It necessitates the establishment of a three-dimensional constitutive material to account for the observed mechanical behavior. This law is required to produce realistic descriptions of the viscoelastic performance in a mathematically simple form that is easy to implement in engineering applications. This article describes the theory of the Tschoegl–Chang–Bloch time-dependent nonlinear viscoelastic constitutive law. The experimental verification of this law is provided under different deformation fields and multiple load steps. Laboratory test procedures to obtain the parameters required to describe the material under consideration are provided in detail. A recursive form of the constitutive law, suitable for finite element application, is derived and coded in the finite element commercial code Abaqus via the user subroutine UMAT. Comparisons between the experimental observations, the theoretical results, and the numerical data are drawn for simple test models examined under creep or shear relaxation conditions. The excellent agreements observed indicate the suitability of the governing law in analyzing viscoelastic problems of unvulcanized carbon black–filled rubbers.

橡胶工程设计分析需要从根本上了解聚合物的机械行为,尤其是未硫化状态下的机械行为。这就需要建立一种三维构成材料来解释观察到的机械行为。该定律需要以易于在工程应用中实施的简单数学形式对粘弹性能进行现实描述。本文介绍了 Tschoegl-Chang-Bloch 时变非线性粘弹性构成定律的理论。在不同的变形场和多个载荷步骤下,对该定律进行了实验验证。详细介绍了实验室测试程序,以获得描述所考虑的材料所需的参数。通过用户子程序 UMAT,在有限元商业代码 Abaqus 中导出并编码了适合有限元应用的构成定律递归形式。针对蠕变或剪切松弛条件下的简单测试模型,对实验观察结果、理论结果和数值数据进行了比较。观察到的极佳一致性表明,该指导定律适用于分析未硫化碳黑填充橡胶的粘弹性问题。
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引用次数: 0
VULCANIZATION OF STYRENE–BUTADIENE RUBBER WITH THE USE OF POLYSULFIDE SULFUR DONORS OF CONTROLLED STRUCTURE 使用结构可控的多硫化物硫给体硫化丁苯橡胶
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2024-04-01 DOI: 10.5254/rct.24.084051
Jakub Wręczycki, Dariusz M. Bieliński, Tomasz Gozdek, Grzegorz Mlostoń

The sulfide polymers of variable and controlled sulfur content, obtained by anionic copolymerization of elemental sulfur and thiiranes (styrene sulfide and cyclohexene sulfide), were applied as curatives (sulfur donors) in the vulcanization process of styrene–butadiene rubber. The activity of polysulfides as curatives was investigated based on rheometric measurements of the vulcanization process and calculations of curing parameters using kinetic data. The crosslink density and structure related to the mechanical properties of the vulcanizates under static and dynamic conditions were studied. The overall suitability of polysulfides as crosslinking agents for diene rubbers was investigated.

通过元素硫和硫醚(苯乙烯硫醚和环己烯硫醚)的阴离子共聚得到了硫含量可变且可控的硫化物聚合物,并将其用作丁苯橡胶硫化过程中的固化剂(硫供体)。根据硫化过程的流变测量结果和利用动力学数据计算的硫化参数,研究了多硫化物作为硫化剂的活性。研究了在静态和动态条件下与硫化胶机械性能相关的交联密度和结构。研究了多硫化物作为二烯橡胶交联剂的整体适用性。
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引用次数: 0
Compatibility Study of Hydrocarbon Resins with Rubber Compounds for Tire Applications 碳氢化合物树脂与轮胎用橡胶化合物的兼容性研究
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2024-03-26 DOI: 10.5254/rct-d-23-00043
Liwei Yu, Howard Colvin, Joseph J. Rosmus, Timothy E. Calabrese, Louis A. Benvenuti
The addition of hydrocarbon resins to rubber compounds has a significant impact on their properties such as wet grip and rolling resistance. These performance characteristics have a strong correlation with the compatibility of the resin with the rubber matrix. Incompatible resins can cause excessive broadening of the damping curve which results in poor rolling resistance. Compatibility, however, allows maximization of wet grip while minimizing the effect on rolling resistance. Compatibility is promoted by lower resin molecular weight and structural similarity to the polymers being blended. In this study, a method based on the Fox equation has been developed to quantitatively characterize the compatibility between resin and natural rubber (NR), a binary system. The Dynamic Shear Rheometer (DSR), a tool new to the tire industry, is utilized to investigate the interaction between resin and two rubbers, i.e., a ternary system of natural rubber (NR)/butadiene rubber (BR)/Resin and solution polymerized styrene butadiene rubber (SSBR)/butadiene rubber (BR)/Resin, with a specific emphasis on resin partitioning among rubber blends. Additionally, the DSR is applied to assess the Tg shift and tangent delta peak height, providing insight into the compatibility between rubbers and resin. A curve-fitting model was developed for SSBR/BR/Resin system to depict the relationship between these two parameters and the physical and chemical properties of resins, with the selection of resins featuring different degrees of aromaticity, Tg, and molecular weight. The findings indicated that higher Tg, increased aromaticity, and lower molecular weight of the resin resulted in an elevated Tg shift in the blend, while lower molecular weight led to an increase in the tangent delta peak height. Our findings supply insight into the performance of rubber/resin blends and introduce a new screening tool for characterizing these blends in their green state.
在橡胶复合物中添加碳氢化合物树脂会对其性能(如湿抓地力和滚动阻力)产生重大影响。这些性能特征与树脂与橡胶基体的相容性密切相关。不相容的树脂会导致阻尼曲线过度变宽,从而导致滚动阻力变差。而相容性则可最大限度地提高湿抓地力,同时将对滚动阻力的影响降至最低。较低的树脂分子量和与混合聚合物的结构相似性可促进相容性。本研究开发了一种基于 Fox 方程的方法,用于定量表征树脂与天然橡胶(NR)这一二元体系之间的相容性。动态剪切流变仪(DSR)是轮胎行业的一种新工具,用于研究树脂与两种橡胶(即天然橡胶 (NR)/ 丁二烯橡胶 (BR)/ 树脂和溶液聚合丁苯橡胶 (SSBR)/ 丁二烯橡胶 (BR)/ 树脂的三元体系)之间的相互作用,重点是橡胶混合物之间的树脂分配。此外,DSR 还可用于评估 Tg 移动和正切 delta 峰高,从而深入了解橡胶和树脂之间的相容性。为 SSBR/BR/Resin 系统开发了一个曲线拟合模型,以描述这两个参数与树脂的物理和化学特性之间的关系,并选择了具有不同芳香度、Tg 和分子量的树脂。研究结果表明,树脂的 Tg 越高、芳香度越高、分子量越低,混合物的 Tg 移动越大,而分子量越低,正切三角峰高越高。我们的研究结果有助于深入了解橡胶/树脂共混物的性能,并为表征这些共混物的绿色状态引入了一种新的筛选工具。
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引用次数: 0
NUMERICAL IMPLEMENTATION OF THE TSCHOEGL–CHANG–BLOCH NONLINEAR VISCOELASTIC CONSTITUTIVE LAW FOR UNVULCANIZED CARBON BLACK–FILLED RUBBERS 未硫化碳黑填充橡胶的 Tschoegl-chang-Bloch 非线性粘弹性构成定律的数值实现
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2024-02-16 DOI: 10.5254/rct-24.273399
Mahmoud C. Assaad
Rubber engineering design analysis requires a fundamental understanding of the mechanical behavior of polymers, especially in their unvulcanized state. It necessitates the establishment of a three-dimensional constitutive material to account for the observed mechanical behavior. This law is required to produce realistic descriptions of the viscoelastic performance in a mathematically simple form that is easy to implement in engineering applications. This article describes the theory of the Tschoegl–Chang–Bloch time-dependent nonlinear viscoelastic constitutive law. The experimental verification of this law is provided under different deformation fields and multiple load steps. Laboratory test procedures to obtain the parameters required to describe the material under consideration are provided in detail. A recursive form of the constitutive law, suitable for finite element application, is derived and coded in the finite element commercial code Abaqus via the user subroutine UMAT. Comparisons between the experimental observations, the theoretical results, and the numerical data are drawn for simple test models examined under creep or shear relaxation conditions. The excellent agreements observed indicate the suitability of the governing law in analyzing viscoelastic problems of unvulcanized carbon black–filled rubbers.
橡胶工程设计分析需要从根本上了解聚合物的机械行为,尤其是未硫化状态下的机械行为。这就需要建立一种三维构成材料来解释观察到的机械行为。该定律需要以易于在工程应用中实施的简单数学形式对粘弹性能进行现实描述。本文介绍了 Tschoegl-Chang-Bloch 时变非线性粘弹性构成定律的理论。在不同的变形场和多个载荷步骤下,对该定律进行了实验验证。详细介绍了实验室测试程序,以获得描述所考虑的材料所需的参数。通过用户子程序 UMAT,在有限元商业代码 Abaqus 中导出并编码了适合有限元应用的构成定律递归形式。针对蠕变或剪切松弛条件下的简单测试模型,对实验观察结果、理论结果和数值数据进行了比较。观察到的极佳一致性表明,该指导定律适用于分析未硫化碳黑填充橡胶的粘弹性问题。
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引用次数: 0
Vulcanization of styrene-butadiene rubber with the use of polysulfide sulfur-donors of controlled structure 使用结构可控的多硫化硫给体硫化丁苯橡胶
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2024-01-01 DOI: 10.5254/rct-d-23-00044
Jakub Wręczycki, D. Bieliński, T. Gozdek, Grzegorz Mlostoń
The sulfide polymers of variable and controlled sulfur content, obtained by anionic copolymerization of elemental sulfur and thiiranes (styrene sulfide and cyclohexene sulfide), were applied as curatives (sulfur donors) in the vulcanization process of styrene-butadiene rubber (SBR). The activity of polysulfides as curatives was investigated on the basis of rheometric measurements of the vulcanization process and calculations of curing parameters using kinetic data. The crosslink density and structure related to the mechanical properties of the vulcanizates under static and dynamic conditions were studied. The overall suitability of polysulfides as crosslinking agents for diene rubbers was investigated.
在丁苯橡胶(SBR)的硫化过程中,将元素硫和硫醚(苯乙烯硫醚和环己烯硫醚)阴离子共聚得到的硫含量可变且可控的硫化物聚合物用作硫化剂(硫供体)。根据硫化过程的流变测量结果和利用动力学数据计算的硫化参数,研究了多硫化物作为硫化剂的活性。研究了在静态和动态条件下与硫化胶机械性能相关的交联密度和结构。研究了聚硫化物作为二烯橡胶交联剂的整体适用性。
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引用次数: 0
INVESTIGATING THE DEPENDENCE OF ELASTOMERIC FRACTURE ON TEMPERATURE AND RATE 研究弹性断裂与温度和速率的关系
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2023-12-30 DOI: 10.5254/rct.23.033084
Shi-Qing Wang, Zehao Fan

Decades of elastomeric fracture phenomenology resulting from the work of Thomas and Smith demonstrated the remarkable fact that rubbers are stronger and tougher at lower temperatures. The prevailing explanation relates the fracture behavior to polymer viscoelasticity. Given the recent insight and evidence that toughness is influenced by material strength, we examine elastomeric fracture with a different perspective and conclude that chain scission dictates fracture characteristics, including its temperature dependence. Working within selected temperature ranges, stretching is shown to be entirely elastic at a stretching rate less than 0.17 s−1. We demonstrate that the same temperature and rate dependencies of strength and toughness, observed by Thomas and Smith, also occur in our crosslinked polybutadiene and styrene–butadiene rubber. The temperature effects on rate dependence of strength and toughness are found to be much stronger than that prescribed by the Williams–Landel–Ferry shift factor aT. Moreover, crack propagates, upon either stepwise stretching or during creep, at a much lower speed at lower temperature that cannot be rationalized with polymer relaxation dynamics. Our new interpretation is that a carbon–carbon bond is stronger at a lower temperature. Because backbone bonds are more stable, a higher degree of network stretching occurs before rupture at lower temperatures.

托马斯和史密斯数十年来的工作所产生的弹性断裂现象学证明了一个显著的事实,即橡胶在较低温度下更强韧。普遍的解释是,断裂行为与聚合物的粘弹性有关。鉴于最近的洞察力和证据表明韧性受材料强度的影响,我们从另一个角度研究了弹性断裂,并得出结论:链裂决定了断裂特性,包括其温度依赖性。在选定的温度范围内,拉伸在拉伸速率小于 0.17 s-1 时是完全弹性的。我们证明,托马斯和史密斯所观察到的强度和韧性的温度和速率依赖性,同样也出现在我们的交联聚丁二烯和丁苯橡胶中。研究发现,温度对强度和韧性速率依赖性的影响远远强于威廉姆斯-兰德尔-费里转移因子 aT 所规定的影响。此外,无论是逐步拉伸还是在蠕变过程中,裂纹在较低温度下以更低的速度扩展,这与聚合物的松弛动力学是无法解释的。我们的新解释是,碳-碳键在较低温度下更牢固。由于骨架键更为稳定,因此在低温条件下,断裂前的网络拉伸程度更高。
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引用次数: 0
Influence of Polar Modifiers on the Anionic Solution 1,3-Butadiene Polymerization 极性改性剂对阴离子溶液 1,3-丁二烯聚合的影响
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2023-12-07 DOI: 10.5254/rct-23.306867
M. Vasconcelos, L. H. R. Mangia, J. B. Alves, Juliana Fidalgo, M. Tatagiba, Luis F. Nicolini, Frederico W. Gomes, José Carlos Pinto
The present work addresses the critical technological challenge of producing butadiene-based synthetic rubbers with the required skid resistance through anionic polymerizations at positive temperatures. Here, the effects of adding different polar modifiers (bis[2-(N,N-dimethylamino)ethyl] ether, BDMAE; ditetrahydrofurylpropane, DTHFP; tetramethylethylenediamine, TMEDA; sodium stearate, SS; sodium palmitate, SP; sodium tert-amilate, ST) into the monomer feed in anionic solution polymerizations of 1,3-butadiene are investigated. Different feed concentrations and combinations of polar modifiers were tested in order to achieve high yields and vinyl contents with initial temperature of 40 °C. The reactions were evaluated according to the obtained temperature and pressure profiles and physico-chemical characterizations of the obtained polymer, with help of statistical analyses. The results clearly showed the positive effects of using polar modifiers in the feed. Particularly, the combination of BDMAE and sodium salts provided products with high vinyl contents (> 50 %mol) with high yields (> 80 wt%), leading to high temperature peaks (> 90 °C), as desired to enhance the skid resistance. Moreover, the performed statistical analyses and proposed mathematical modeling revealed the existence of multivariate and complex correlations among the analyzed process variables. The findings from this investigation can be pivotal for advancing industrial applications in the production of skid-resistant synthetic rubber.
目前的工作解决了通过阴离子聚合在正温度下生产具有所需抗滑性的丁二烯基合成橡胶的关键技术挑战。研究了不同极性改性剂(双[2-(N,N-二甲氨基)乙基]醚、BDMAE;ditetrahydrofurylpropane DTHFP;tetramethylethylenediamine TMEDA;硬脂酸钠;棕榈酸钠SP;研究了叔苯甲酸钠(ST)在阴离子溶液中聚合1,3-丁二烯。在初始温度为40℃的条件下,对不同的进料浓度和极性改性剂组合进行了试验,以获得较高的收率和乙烯基含量。根据获得的温度和压力分布以及获得的聚合物的物理化学特征,在统计分析的帮助下对反应进行评估。结果清楚地显示了在饲料中使用极性改性剂的积极效果。特别是,BDMAE和钠盐的组合提供了高乙烯基含量(> 50% mol)和高收率(> 80 wt%)的产品,导致高温峰(> 90°C),如期望的那样增强防滑性。此外,通过统计分析和建立的数学模型表明,所分析的过程变量之间存在多元和复杂的相关性。这项研究的结果对于推进防滑合成橡胶生产的工业应用至关重要。
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引用次数: 0
Remembering Dr. Graham Johnson Lake (1935–2023) 缅怀格雷厄姆-约翰逊-莱克博士(1935-2023)
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2023-11-22 DOI: 10.5254/rct-23.498080
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引用次数: 0
STRESS CONCENTRATIONS ASSOCIATED WITH RUBBER TO METAL BONDS 与橡胶和金属键有关的应力集中
4区 工程技术 Q2 Materials Science Pub Date : 2023-11-08 DOI: 10.5254/rct-23.611182
Julia Gough, A H Muhr
ABSTRACT Hot-bonded metal inserts, used to modify the stiffnesses of rubber components and to provide a means of attaching the rubber component to other parts of an overall system, can result in high local stresses. Detailed design is called for to reduce the tendency for initiation of failure in their vicinity. Results are presented for energy release rates for short cracks obtained by finite element analysis for a range of geometries, mostly near bond but also within fillets introduced to reduce the likelihood of failure initiation at bond edges.
热粘合金属镶件,用于修改橡胶部件的刚度,并提供一种将橡胶部件连接到整个系统的其他部分的方法,可能导致高局部应力。需要进行详细的设计,以减少在其附近发生破坏的趋势。本文给出了通过有限元分析获得的一系列几何形状的短裂纹的能量释放率的结果,主要是在键附近,但也在引入的圆角内,以减少在键边缘起裂的可能性。
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引用次数: 0
期刊
Rubber Chemistry and Technology
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