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Characterisation of Sticky Debris Generated During Smear Wear 涂抹磨损过程中产生的粘性碎屑的特征
4区 工程技术 Q2 Materials Science Pub Date : 2023-11-07 DOI: 10.5254/rct-23.236012
Guangchang Wu, Paul Sotta, Menglong Huang, Lewis B Tunnicliffe, James JC Busfield
ABSTRACT Smear wear behavior has often been observed during rubber abrasion, especially under mild test severities. It generates degraded sticky rubber debris that often produces erratic measurements of abrasion weight loss. Various practical methods to avoid or remove the debris from the abrasion test surface have been reported, such as applying a drying powder lubricant. However, the detailed mechanism of smear wear behavior is still not clear. Various characterization techniques are applied to investigate the smear wear of both an unfilled NR model compound and a commercial carbon black (CB)–filled SBR tire tread compound obtained during blade abrasion testing. The debris showed lower molecular weight and higher oxygen content than the virgin materials. In addition, 75% of the smear wear was found to be de-crosslinked during smear wear, as detected by the double quantum-NMR technique. For the first time, it is demonstrated that both the polymer itself and crosslinking points are broken down during smear wear. The effect of the smear layer on friction and abrasion is also discussed.
在橡胶磨损过程中经常观察到涂抹磨损行为,特别是在轻度试验严重程度下。它会产生降解的粘性橡胶碎片,通常会产生不稳定的磨损重量损失测量。已经报道了各种避免或去除磨损试验表面碎屑的实用方法,例如应用干粉润滑剂。然而,涂层磨损行为的具体机理尚不清楚。采用各种表征技术来研究在叶片磨损测试中获得的未填充NR模型化合物和商用炭黑(CB)填充SBR轮胎胎面化合物的涂抹磨损。与原始材料相比,碎屑的分子量更低,氧含量更高。此外,通过双量子核磁共振技术检测,发现在涂抹磨损过程中,75%的涂抹磨损是去交联的。这是第一次证明聚合物本身和交联点在涂抹磨损过程中都被破坏。讨论了涂抹层对摩擦磨损的影响。
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引用次数: 0
Data-Driven Identification of hyperelastic models by measuring the strain energy density field 基于应变能密度场的超弹性模型数据驱动识别
4区 工程技术 Q2 Materials Science Pub Date : 2023-10-25 DOI: 10.5254/rct-23.386903
Léna Costecalde, Adrien Leygue, Michel Coret, Erwan Verron
This paper presents a novel method for accurately identifying the large strain elastic response of elastomeric materials. The method combines the Data-Driven Identification (DDI) algorithm with a unique heterogeneous experiment, deviating from the conventional approach of conducting multiple simple experiments. The primary objective of the method is to decouple the experimental process from the fitting technique, relying instead on a single comprehensive experiment to generate an extensive collection of stress and strain energy fields. This collection is then utilized in conjunction with a standard fitting technique to determine the parameters of hyperelastic models. Notably, the approach places significant emphasis on the strain energy density field as a critical factor in model identification, as it encompasses the full material response within a single scalar quantity. To demonstrate the effectiveness of the proposed approach, a proofof-concept is provided using synthetic data. The results highlight the efficiency of the method and emphasize the importance of incorporating the strain energy density field for precise model identification, surpassing the reliance on stress data alone. Additionally, the paper introduces several graphical tools to evaluate and analyze the quality of both the generated mechanical fields and the identification results. The proposed approach offers a more comprehensive representation of the material behavior, and enhances the reliability and prediction capabilities of hyperelastic material models. It holds significant potential for advancing the field of solid mechanics, particularly in accurately characterizing the mechanical responses of elastomeric materials.
提出了一种准确识别弹性体材料大应变弹性响应的新方法。该方法将数据驱动识别(Data-Driven Identification, DDI)算法与独特的异构实验相结合,摆脱了传统的进行多个简单实验的方法。该方法的主要目标是将实验过程与拟合技术解耦,而是依靠单一的综合实验来生成广泛的应力和应变能场集合。然后将此集合与标准拟合技术结合使用,以确定超弹性模型的参数。值得注意的是,该方法非常强调应变能密度场作为模型识别的关键因素,因为它包含了单个标量内的全部材料响应。为了证明所提出方法的有效性,使用合成数据提供了概念验证。结果表明了该方法的有效性,并强调了结合应变能密度场对精确模型识别的重要性,而不是仅仅依赖应力数据。此外,本文还介绍了几种图形化工具,用于评价和分析生成的力学场和识别结果的质量。该方法更全面地描述了材料的行为,提高了超弹性材料模型的可靠性和预测能力。它在推进固体力学领域,特别是在精确表征弹性体材料的力学响应方面具有重要的潜力。
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引用次数: 0
Investigating dependence of elastomeric fracture on temperature and rate 研究弹性断裂与温度和速率的关系
4区 工程技术 Q2 Materials Science Pub Date : 2023-10-20 DOI: 10.5254/rct-23.033084
Shi-Qing Wang, Zehao Fan
Decades of elastomeric fracture phenomenology due to Thomas and Smith demonstrated a remarkable fact that rubbers are stronger and tougher at lower temperatures. The prevailing explanation relates the fracture behavior to polymer viscoelasticity. Given the recent insight and evidence that toughness is determined by strength, we examine elastomeric fracture with a different perspective and conclude that chain scission dictates fracture characteristics including its temperature dependence. Working within a selected temperature range, stretching is shown to be entirely elastic at stretching rate below 0.17 s-1, we demonstrate that the same temperature and rate dependencies of strength and toughness, observed by Thomas and Smith, still occur in our crosslinked polybutadiene (BR) and styrene-butadiene rubber (SBR). The temperature effects on rate dependence of strength and toughness are found to be much stronger than that prescribed by the WLF shift factor aT. Moreover, crack propagates, upon either stepwise stretching or during creep, at a much lower speed at lower temperature that cannot be rationalized with polymer relaxation dynamics. Our new interpretation is that a carbon-carbon bond is stronger at a lower temperature, equivalently, it takes a longer time for a covalent bond to undergo dissociation in tension because available thermal energy is proportional to temperature T.
Thomas和Smith几十年来对弹性断裂现象的研究表明,橡胶在较低温度下更坚固。普遍的解释将断裂行为与聚合物粘弹性联系起来。鉴于最近的见解和证据表明韧性是由强度决定的,我们从不同的角度研究弹性断裂,并得出结论,链断裂决定了断裂特征,包括其温度依赖性。在选定的温度范围内,当拉伸速率低于0.17 s-1时,拉伸被证明是完全弹性的。我们证明,托马斯和史密斯观察到的强度和韧性的温度和速率依赖关系仍然发生在我们的交联聚丁二烯(BR)和丁苯橡胶(SBR)中。温度对强度和韧性速率依赖性的影响比WLF位移因子aT的影响要大得多。此外,无论是在逐步拉伸或蠕变过程中,裂纹在较低温度下以较低的速度扩展,这无法用聚合物弛豫动力学来解释。我们的新解释是,碳碳键在较低的温度下更强,也就是说,由于可用的热能与温度T成正比,共价键在张力下解离所需的时间更长。
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引用次数: 0
A MICROSCOPY INVESTIGATION OF RUBBER COMPOUND CRACK PRECURSORS AND TENSILE FRACTURE SURFACES 橡胶复合裂纹前兆及拉伸断口的显微研究
4区 工程技术 Q2 Materials Science Pub Date : 2023-10-13 DOI: 10.5254/rct-23.201163
Lewis B. Tunnicliffe, Christopher G. Robertson, William V. Mars
Tensile stress-strain testing is used to investigate fracture behavior of carbon black-reinforced styrene-butadiene rubber, using 50 replicate specimens. Four vulcanized rubber compounds are studied: a CB-filled SBR with standard mixing conditions (Control); the same formulation with intentional poor mixing of the CB; and materials identical to the control material but formed by adding minor amounts of 0.5 mm diameter glass microspheres (beads) – serving as large model defects/inclusions - using a two-roll mill at two levels corresponding to average values of 0.78 and 6.24 beads per gauge section region of the tensile test specimen. This paper focuses on microscopy analysis of the resulting fracture surfaces to complement our recent publication on Weibull failure statistics for distributions of tensile strength and crack precursor size (Polymers 12, 203 (2020)). All 200 fractured specimens from tensile testing at 23°C are imaged with light microscopy and exhibit fracture surfaces that are characterized by relatively smooth planes that are perpendicular to the uniaxial loading direction. The majority of tensile failures originate from the edges of the dumbbell specimens, in line with expectations from fracture mechanics. Light microscopy reveals concentric fracture ring features of high specular reflectance emanating from crack precursors, which are a universal feature of the failure process for these compounds and independent of precursor type, size, or location. Non-contact interferometric microscopy confirms that the rings are the result of variations in surface micro-roughness; proceeding outwards from the precursor as rough-smooth-rough to the edge of the fracture surface. Fracture rings are also observed for tensile tests performed at 80°C. The variation in surface roughness of the fracture surface has parallels to the stick-slip tearing behavior seen for rubbers torn at medium to high rates. To the best of the authors’ knowledge, this is the first time that such striking features have been reported.
采用拉伸应力应变试验研究了炭黑增强丁苯橡胶的断裂行为。研究了四种硫化橡胶化合物:在标准混合条件下(对照)填充cb的SBR;同样的配方,故意不混合炭黑;以及与对照材料相同的材料,但通过添加少量0.5 mm直径的玻璃微球(珠子)形成-作为大型模型缺陷/夹杂物-使用两辊轧机在两个水平上形成,对应于拉伸试样的每个规范截面区域的平均值为0.78和6.24个珠子。本文的重点是对所产生的断裂面进行显微分析,以补充我们最近发表的关于拉伸强度和裂纹前体尺寸分布的Weibull失效统计(Polymers 12,203(2020))。在23°C下进行拉伸试验的所有200个断裂试样都用光学显微镜成像,并显示出垂直于单轴加载方向的相对光滑的断口表面。大多数拉伸破坏源自哑铃试样的边缘,这与断裂力学的预期一致。光学显微镜显示了由裂纹前体发出的高镜面反射的同心圆断裂环特征,这是这些化合物破坏过程的普遍特征,与前体类型、大小或位置无关。非接触式干涉显微镜证实,这些环是表面微粗糙度变化的结果;从前驱体向外依次为粗-光滑-粗至断裂面边缘。在80°C的拉伸试验中也观察到断裂环。断口表面粗糙度的变化与中高速撕裂橡胶的粘滑撕裂行为相似。据作者所知,这是第一次报道如此显著的特征。
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引用次数: 0
Influence of the Mixture Viscosity on Mechanical Anisotropy and Processability of an NBR-Based Rubber Mixture for Additive Manufacturing 混合料粘度对增材制造用nbr基橡胶混合料力学各向异性和加工性的影响
4区 工程技术 Q2 Materials Science Pub Date : 2023-10-11 DOI: 10.5254/rct-23.228315
Lion Sundermann, Benjamin Klie, Heike Wittek, Thomas Ebel, Kathrin Ottink, Ulrich Giese
ABSTRACT Rubber-based polymers with high carbon black content can be three-dimensionally (3D) printed using the additive manufacturing of elastomers process. However, high-viscosity materials limit printing resolution, making it difficult to produce fine structures and high-precision parts, especially two-component (2K) parts. The viscosity of a rubber compound used for rod seal applications was reduced and adjusted using Nipol® 1312 liquid rubber and the alkyl sulfonic phenyl ester Mesamoll® II as plasticizers to lower the torque level during extrusion when a reduced nozzle diameter of 0.4 mm is used in 3D printing. In addition, the flowability of the compound was enhanced prior to vulcanization of the part, which could increase the layer–layer bond and thus reduce the mechanical anisotropy typically induced by fused filament fabrication. Using a viscosity-optimized rubber compound, a 2K rod seal consisting of a thermoplastic polyurethane with elastomeric properties and an acrylonitrile rubber-based O-ring was produced and dynamically tested for leakage.
高炭黑含量的橡胶基聚合物可以使用弹性体增材制造工艺进行三维(3D)打印。然而,高粘度材料限制了打印分辨率,难以生产精细结构和高精度零件,特别是双组分(2K)零件。使用Nipol®1312液体橡胶和烷基磺酸苯基酯Mesamoll®II作为增塑剂,降低了用于杆密封应用的橡胶化合物的粘度,以降低挤压过程中的扭矩水平,当3D打印中使用减小的喷嘴直径为0.4 mm时。此外,在零件硫化之前,该化合物的流动性得到了增强,这可以增加层与层之间的结合,从而减少由熔融长丝制造引起的机械各向异性。采用一种粘度优化的橡胶化合物,生产了一种2K杆密封,该密封由具有弹性体性能的热塑性聚氨酯和丙烯腈橡胶基o型密封圈组成,并进行了泄漏动态测试。
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引用次数: 0
A comparison of phenomenlogical and micromechanical friction formulations including temperature effects 包括温度效应的现象和微机械摩擦公式的比较
4区 工程技术 Q2 Materials Science Pub Date : 2023-10-10 DOI: 10.5254/rct-23.461877
Thomas Berger, Sangro Park, Wonhyuck Lee, Michael Kaliske
ABSTRACT Tires are the only contact points between vehicle and road and are mainly responsible for the driving safety. In the recent past, two different classes of friction formulations are predominant. Phenomenological approaches formulate a mathematical expression to describe the experimental results. By knowledge and experience, the formulations interpolate and extrapolate the behaviour captured by experiments. However, the formulations are highly dependent on the quality of the experiments and its influence factors. Therefore, a second class of friction models have been introduced, micromechanical approaches. The friction kinematics is described based on the deformation of the rubber in the contact zone, while sliding over a generalized surface. The basic idea is to obtain the friction coefficient solely by the surface properties and the material behaviour. As both approaches have advantages and disadvantages, it is hard to distinguish, which is more suitable to use in a certain application. In this contribution, different friction formulations are discussed and compared to each other. The mechanical behaviour of rubber is strongly influenced by temperature and so are its friction characteristics. Therefore, the friction formulations are expanded with respect to temperature. The discussed temperature dependent friction formulations are compared to each other for tire cornering simulations. The decrease of the cornering stiffness at large slip angles can be explained by friction induced temperature increase in the contact zone.
轮胎是车辆与道路的唯一接触点,对行车安全起着重要作用。在最近的过去,两种不同的摩擦配方占主导地位。现象学方法制定了一个数学表达式来描述实验结果。通过知识和经验,公式内插和外推实验捕捉到的行为。然而,配方在很大程度上取决于实验质量及其影响因素。因此,引入了第二类摩擦模型,即微力学方法。摩擦运动学是根据橡胶在接触区滑动时在广义表面上的变形来描述的。其基本思想是仅通过表面特性和材料特性来获得摩擦系数。两种方法各有优缺点,难以区分,哪一种方法更适合在某种应用中使用。在这篇文章中,讨论并比较了不同的摩擦公式。橡胶的力学性能受温度的强烈影响,其摩擦特性也受温度的强烈影响。因此,摩擦公式相对于温度展开。在轮胎转弯模拟中,对所讨论的与温度有关的摩擦公式进行了比较。大滑移角下的转弯刚度降低可以用摩擦引起的接触区温度升高来解释。
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引用次数: 0
IMPROVING THE PROPERTIES OF NR/NBR BLEND BY INTRODUCING INTERFACIAL CROSSLINKS USING BISMALEIMIDE DURING THE INITIAL PHASE OF ACCELERATED SULFUR CURING 通过在硫磺加速固化的初始阶段使用双马来酰亚胺引入界面交联来改善 nr/nbr 混合物的性能
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2023-10-01 DOI: 10.5254/rct23.948326
M. Pöschl, S. G. Sathi, R. Stoček
To develop a technologically compatible blend of NR and NBR is always a challenge due to their polarity mismatch. As a result, the physico-mechanical properties of their blends are generally poor. To address this issue, an attempt was made to increase the uniform distribution of crosslinks across the blend phases at the time of molding at 170°C. A cure composition consisting of sulfur (S) and a delayed action accelerator (N-cyclohexyl-2-benzothiazole sulfenamide [CBS]) has been designed to co-crosslink both phases of the blend simultaneously. The tensile properties, particularly the tensile strength (TS) of the blend cured by this method, were superior (∼371% greater) than the TS of the blend cured using a combination of S/CBS and an ultrafast accelerator (tetramethylthiuram disulfide [TMTD]). A bifunctional maleimide (Maleide F) was also used in conjunction with S/CBS in the curing recipe to further improve the distribution of sulfidic crosslinks by reducing the interfacial tension between the NR and NBR phases via Alder-ene reaction.
由于 NR 和 NBR 的极性不匹配,要开发出技术上兼容的混合物始终是一项挑战。因此,它们共混物的物理机械性能普遍较差。为了解决这个问题,我们尝试在 170°C 的模塑温度下增加混合相之间交联的均匀分布。设计了一种由硫(S)和延迟作用促进剂(N-环己基-2-苯并噻唑亚磺酰胺 [CBS])组成的固化组合物,以同时使混合物的两相发生共交联。用这种方法固化的共混物的拉伸性能,尤其是拉伸强度(TS),比用 S/CBS 和超快促进剂(二硫化四甲基秋兰姆 [TMTD])组合固化的共混物的 TS 更优越(高出 371%)。在固化配方中,双官能马来酰亚胺(马来酰亚胺 F)也与 S/CBS 结合使用,通过阿尔德烯反应降低 NR 和 NBR 相之间的界面张力,从而进一步改善硫化交联的分布。
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引用次数: 0
IMPROVING THE PROPERTIES OF A POLY (ACRYLONITRILE-CO-BUTADIENE)/NATURAL RUBBER BLEND BY INTRODUCING INTERFACIAL CROSSLINKS USING BISMALEIMIDE DURING THE INITIAL PHASE OF ACCELERATED SULFUR CURING 通过在硫加速硫化初期引入双马来酰亚胺的界面交联,改善了聚丙烯腈-共丁二烯/天然橡胶共混物的性能
4区 工程技术 Q2 Materials Science Pub Date : 2023-09-29 DOI: 10.5254/rct-23.948326
Marek Pöschl, Shibulal G. Sathi, Radek Stoček
ABSTRACT To develop a technologically compatible blend of natural rubber (NR) and acrylonitrile-co-butadiene rubber (NBR) is always a challenge due to their polarity mismatch. As a result, the physico-mechanical properties of their blends will be generally poor. To address this issue, an attempt was made to increase the uniform distribution of crosslinks across the blend phases at the time of molding at 170 °C. A cure composition consisting of sulfur (S) and a delayed-action accelerator (N-cyclohexyl-2-benzothiazole sulfenamide: CBS) has been designed to co-crosslink both phases of the blend simultaneously. The tensile properties, particularly the tensile strength (TS) of the blend cured by this method were superior (approximately 371% greater) than the TS of the blend cured using a combination of S/CBS and an ultrafast accelerator (Tetramethylthiuram disulfide, TMTD). A bifunctional maleimide (Maleide F) was also employed in conjunction with S/CBS in the curing recipe to further improve the distribution of sulfidic crosslinks by reducing the interfacial tension between the NR and NBR phases via Alder-ene reaction.
由于天然橡胶(NR)和丙烯腈-共丁二烯橡胶(NBR)的极性不匹配,开发一种技术相容的共混物一直是一个挑战。因此,其共混物的物理机械性能通常较差。为了解决这个问题,尝试在170°C成型时增加跨共混相交联的均匀分布。设计了一种由硫(S)和延迟作用促进剂(n -环己基-2-苯并噻唑磺胺:CBS)组成的固化组合物,以同时共交联共混物的两相。该方法固化的共混物的拉伸性能,特别是拉伸强度(TS)比使用S/CBS和超快促进剂(四甲基硫脲,TMTD)的组合固化的共混物的TS优越(约371%)。双官能团马来酰亚胺(Maleide F)与S/CBS一起用于硫化配方,通过醛烯反应降低NR和NBR相之间的界面张力,进一步改善硫化交联的分布。
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引用次数: 0
Analysis of Cord-Rubber Composite Response Using the Nonlinear Continuum Damage Mechanics Approach 基于非线性连续损伤力学方法的索-橡胶复合材料响应分析
4区 工程技术 Q2 Materials Science Pub Date : 2023-09-29 DOI: 10.5254/rct-23.361055
Mahmoud C Assaad, Ming Du, Tom Ebbott
ABSTRACT The phenomenon of damage observed in cord-rubber composite laminates is the result of deformation, heat, chemical damage and fracture. The micro cracks and the initial voids, present before any load is applied, grow through the mechanism of coalescence and generate permanent macroscopic cracks. A damage approach is proposed to describe the cumulative effects and damage evolution under cyclic loading, thermal and chemical impact. The approach parallels the Continuum Damage Mechanics (CDM) approach advocated by Kachanov and Rabotnov (ref.1, 2) It is a phenomenological model which depends on laboratory testing to describe the evolution of damage and contains one scalar parameter to describe the collective effect of material damage. The following analysis is based on the premise that the cyclic interlaminar shear strain, coupled with the running temperature at the free edge is the primary cause of damage. The model constants were derived from an S-N curve at room temperature. The temperature effect on the material damage was accounted for by an Arrhenius shift function of the S-N curve. Numerical simulation of a composite laminate was conducted using the user subroutine UMAT in ABAQUS. The results presented reflect the accuracy of the proposed methodology to predict the location of the ensuing damage, and the path of the damage propagation.
在帘线橡胶复合材料层合板中观察到的损伤现象是变形、热、化学损伤和断裂的结果。在施加任何荷载之前就存在的微裂纹和初始空洞,通过聚结机制发展,形成永久性宏观裂纹。提出了一种损伤方法来描述循环载荷、热冲击和化学冲击下的累积效应和损伤演化。该方法与Kachanov和Rabotnov (ref. 1,2)所倡导的连续损伤力学(Continuum Damage Mechanics, CDM)方法相似,它是一种依赖于实验室测试来描述损伤演化的现象模型,包含一个标量参数来描述材料损伤的集体效应。下面的分析是基于循环层间剪切应变加上自由边的运行温度是破坏的主要原因的前提下进行的。模型常数由室温下的S-N曲线得到。温度对材料损伤的影响可以用S-N曲线的Arrhenius位移函数来解释。利用ABAQUS中的用户子程序UMAT对复合材料层合板进行了数值模拟。结果表明,该方法能够准确预测后续损伤的位置和损伤传播路径。
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引用次数: 0
A fundamental study on Cyclic Tetrasulfide (CTS) as a sulfur donor and co-agent for rubber crosslinking 环四硫化物(CTS)作为橡胶交联硫给体和助剂的基础研究
4区 工程技术 Q2 Materials Science Pub Date : 2023-09-29 DOI: 10.5254/rct-23.158368
Gina Butuc, Jose Swart, Marcel Simons, Jan van Velde, Kees van Leerdam, Brenda Rossenaar, Auke Talma, Anke Blume
ABSTRACT Sulfur donors are used commonly in rubber crosslinking, usually in conjunction with elemental sulfur. In the crosslinking process, sulfur donors release in-situ free sulfur. This study analyses the difference between two sulfur donors, bis(triethoxysilylpropyl)- tetrasulfide (TESPT) and cyclic tetrasulfide (CTS), both containing at least one tetrasulfidic group in the molecule. Chemical model studies are deployed to assess the chemical reactivity of the two molecules. The difference in reactivity of the two sulfur donors was observed in chemical model studies in reaction with 2,3-dimethyl-2-butene, as followed by Raman Spectroscopy, GC-MS and NMR analysis of the products of reaction. These studies represent a fundamental analysis and comparison between the two tetrasulfidic compounds and the findings of these experiments can be extrapolated to crosslinking processes in rubber.
硫给体通常用于橡胶交联,通常与单质硫结合使用。在交联过程中,给硫体释放出原位游离硫。本研究分析了两种硫供体,双(三乙氧基硅丙基)四硫醚(TESPT)和环四硫醚(CTS)的差异,两者在分子中都含有至少一个四硫基团。化学模型研究被用来评估这两种分子的化学反应性。通过与2,3-二甲基-2-丁烯反应的化学模型研究,以及对反应产物的拉曼光谱、气相色谱-质谱和核磁共振分析,观察了两种给硫体的反应活性差异。这些研究代表了两种四硫化合物之间的基本分析和比较,这些实验的结果可以外推到橡胶中的交联过程。
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引用次数: 0
期刊
Rubber Chemistry and Technology
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