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MECHANICAL PROPERTIES OF NATURAL RUBBER AND STYRENE–BUTADIENE RUBBER NANOCOMPOSITES WITH NANOFILLERS HAVING DIFFERENT DIMENSIONS AND SHAPES AT LOW FILLER LOADING 不同尺寸和形状纳米填料的天然橡胶和丁苯橡胶纳米复合材料在低填充量下的力学性能
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2022-08-03 DOI: 10.5254/rct.22.77933
K. Surya, A. Bhowmick
Reinforcement of rubber by nanofillers has been a topic of great interest in recent years. This work compares the reinforcing efficiency of nanofillers with different topologies such as spherical (carbon black and silica), fibrous (silicon carbide nanofibers and carbon nanotubes), and sheetlike (nanoclays, expanded graphite, and graphene) in two different diene rubbers (natural rubber [NR] and styrene–butadiene rubber [SBR]) at low loadings. Tensile strength improved by 88% in the case of NR and 57% in the case of SBR by the addition of just 3 phr of graphene nanoplatelets with high aspect ratio and surface area. An increase in the Mooney–Rivlin constant (C1) with filler loading variation was also observed for these filler systems in NR and SBR. The analysis of the composites using a tube model showed that the confinement of rubber chains due to the presence of fillers with a high aspect ratio gave rise to a lower tube diameter. The addition of nanofillers resulted in higher hysteresis losses, confirming their ability for higher energy dissipation. A higher Payne effect was observed in the composites due to the formation of a percolating filler network, which was accompanied by a weak strain overshoot in the loss modulus. Dynamical mechanical analysis of the composites showed a significant increase in the storage modulus of the composites at both low and room temperatures. The reduction observed in the tan δ was correlated with the crosslink density of the composites.
近年来,纳米填料对橡胶的增强一直是一个备受关注的话题。这项工作比较了不同拓扑结构的纳米填料,如球形(炭黑和二氧化硅)、纤维状(碳化硅纳米纤维和碳纳米管)和片状(纳米粘土、膨胀石墨和石墨烯)在两种不同二烯橡胶(天然橡胶[NR]和苯乙烯-丁二烯橡胶[SBR])中在低负载下的增强效率。通过仅添加3phr具有高纵横比和表面积的石墨烯纳米片,在NR的情况下拉伸强度提高了88%,在SBR的情况下提高了57%。在NR和SBR中,还观察到这些填料系统的穆尼-里夫林常数(C1)随着填料负载的变化而增加。使用管模型对复合材料进行的分析表明,由于存在高纵横比的填料,橡胶链受到限制,导致管直径较低。纳米填料的加入导致了更高的磁滞损耗,证实了它们具有更高的能量耗散能力。由于渗透填料网络的形成,在复合材料中观察到更高的佩恩效应,这伴随着损耗模量的弱应变超调。复合材料的动态力学分析表明,在低温和室温下,复合材料的储能模量都显著提高。观察到的tanδ的减少与复合材料的交联密度有关。
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引用次数: 0
MANUFACTURING OF ELASTOMERIC SUBSTRATES FOR STRETCHABLE PRINTED ELECTRONICS 可拉伸印刷电子产品用弹性基板的制造
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2022-07-22 DOI: 10.5254/rct.22.77936
S. Deshmukh, Erin P. Keaney, Carol Barry, J. Mead
Stretchable electronics are being used in applications such as wearable electronics, robotic skin, wearable health-monitoring devices, and smart textiles due to their excellent mechanical conformability through stretching, flexing, twisting, and folding. This work focuses on creating printable stretchable substrates based on butyl rubber (IIR), combined with a ferroelectric filler, barium strontium titanate (BST). BST has unique properties, including the ability to tune the dielectric properties by applying a bias to the substrate. A high loading of BST was incorporated to tailor the dielectric properties of the substrate. This work investigated the effect of three different cure systems on the properties, including interaction with a silver ink. For all cure systems, cure and scorch time decreased with increases in BST loading. A phenolic cure did not affect the ink conductivity, whereas the sulfur-cured systems resulted in nonconductive ink. For the phenolic-cured substrate, the tensile strength increased and the elongation decreased with increasing filler loading. The elastomer could be filled with up to 40 vol. % BST while still maintaining elongation greater than 200%.
可拉伸电子产品正被用于可穿戴电子产品、机器人皮肤、可穿戴健康监测设备和智能纺织品等应用,因为它们通过拉伸、弯曲、扭曲和折叠具有优异的机械适应性。这项工作的重点是基于丁基橡胶(IIR),结合铁电填料钛酸锶钡(BST),创造可打印的可拉伸基底。BST具有独特的特性,包括通过向衬底施加偏压来调节介电特性的能力。引入BST的高负载以调整衬底的介电性质。本工作研究了三种不同固化体系对性能的影响,包括与银油墨的相互作用。对于所有固化系统,固化和焦烧时间随着BST负载的增加而减少。酚醛树脂固化不会影响油墨的导电性,而硫固化体系会导致油墨不导电。对于酚醛树脂固化的基材,随着填料负载量的增加,拉伸强度增加,伸长率降低。弹性体可以填充高达40体积%的BST,同时仍然保持大于200%的伸长率。
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引用次数: 1
INTRODUCING TEA POLYPHENOLS AND VITAMIN C TO IMPROVE THE IN SITU HYDROGENATION AND REDUCTION PROCESS OF NBR AND NBR/GO LATEX 引入茶多酚和维生素c,改进丁腈橡胶和丁腈橡胶/氧化胶乳的原位加氢还原工艺
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2022-05-26 DOI: 10.5254/rct.22.77994
Xiaolei Wang, H. Pan, Lan Cao, Chunfu Wang, Chengzhong Zong
Tea polyphenols and vitamin C are used as reducing agents that are introduced into nitrile–butadiene rubber (NBR) and NBR/graphene oxide (GO) latex systems, and the double bonds in the NBR and the GO sheet in NBR/GO are simultaneously hydrogenated and reduced through the synergistic hydrazine hydrate/hydrogen peroxide/copper sulfate catalytic system to prepare hydrogenated NBR (HNBR) and HNBR/reduced GO (RGO) nanocomposites. The degree of hydrogenation of the product is improved and the gel content of the product is reduced, which effectively solves the problems of the low degree of hydrogenation and high gel content in the diimide catalytic hydrogenation system. At the same time, the HNBR and HNBR/RGO nanocomposites, which are co-reduced by tea polyphenols and vitamin C, have good thermal stability and mechanical properties. Tea polyphenols are more likely to participate in the hydrogenation reaction. The degree of hydrogenation of the NBR double bonds is higher than the amount of reduction occurring within the GO sheet with the addition of tea polyphenols.
茶多酚和维生素C被用作还原剂,引入丁腈橡胶(NBR)和NBR/氧化石墨烯(GO)胶乳系统中,通过水合肼/过氧化氢/硫酸铜协同催化体系,使NBR中的双键和NBR/GO中的GO片同时氢化和还原,制备氢化NBR(HNBR)和HNBR/还原GO(RGO)纳米复合材料。提高了产品的加氢程度,降低了产品的凝胶含量,有效解决了二亚胺催化加氢体系中加氢程度低、凝胶含量高的问题。同时,茶多酚和维生素C共同还原的HNBR和HNBR/RGO纳米复合材料具有良好的热稳定性和力学性能。茶多酚更有可能参与氢化反应。NBR双键的氢化程度高于加入茶多酚时GO片内发生的还原量。
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引用次数: 0
IMPROVED ADHESION IN ELASTOMERIC LAMINATES USING ELASTOMER BLENDS 使用弹性体混合物改善弹性体层压板的附着力
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2022-05-13 DOI: 10.5254/rct.22.78968
Jianan Yi, Erin P. Keaney, Jinde Zhang, C. Hansen, W. Zukas, J. Mead
Interlayer adhesion between distinct rubber compositions in elastomeric laminates has been pursued by a variety of approaches, including treating surfaces, introducing assistant chemicals, and interposing a “transition layer.” Each approach, however, may be specific to the elastomer chemistries and may not be easily transferred to other rubber composition pairs in laminates. These limitations were overcome by inserting a layer at the interface that is a blend of each of the elastomer compositions of the adjacent layers and that increases the interfacial adhesion strength of the resultant laminates. This approach was demonstrated using three elastomer systems: fluoroelastomer (FKM), acrylonitrile–butadiene rubber (NBR), and isobutylene–isoprene rubber (IIR). The adhesion in the three-layer laminate (FKM/NBR/IIR) was improved with the addition of an FKM-NBR blend layer between the FKM and NBR layers and the addition of an NBR-IIR blend layer between the NBR and IIR layers. The five-layer laminate (FKM/[FKM-NBR blend]/NBR/[NBR-IIR blend]/IIR) was also fabricated. Interfacial adhesion was evaluated using the T-peel test according to ASTM D1876, which showed that the blends provided improved adhesion. Scanning electron microscope images were used to study the interface region. The proposed idea offers a general approach to improve interfacial strength that is widely applicable to other multilayer elastomer laminates.
弹性体层压板中不同橡胶成分之间的层间粘合已通过多种方法实现,包括处理表面、引入辅助化学品和插入“过渡层”。然而,每种方法都可能针对弹性体化学成分,并且可能不容易转移到层压板中的其他橡胶成分对。通过在界面处插入一层来克服这些限制,该层是相邻层的每种弹性体组合物的混合物,并增加所得层压板的界面粘合强度。该方法使用三种弹性体系统进行了演示:氟弹性体(FKM)、丙烯腈-丁二烯橡胶(NBR)和异丁烯-异戊二烯橡胶(IIR)。通过在FKM和NBR层之间添加FKM-NBR共混层以及在NBR和IIR层之间增加NBR-IIR共混层,改进了三层层压材料(FKM/NBR/IIR)中的粘附性。还制备了五层层压材料(FKM/[FKM-NBR共混物]/NBR/[NBR-IIR共混物]/IIR)。根据ASTM D1876,使用T型剥离试验来评估界面粘附性,这表明共混物提供了改进的粘附性。扫描电子显微镜图像用于研究界面区域。所提出的想法提供了一种提高界面强度的通用方法,该方法广泛适用于其他多层弹性体层压板。
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引用次数: 1
PREPARATION AND CHARACTERIZATION OF SELF-HEALING MAGNETORHEOLOGICAL ELASTOMERS 自愈磁流变弹性体的制备与表征
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2022-05-06 DOI: 10.5254/rct.22.78927
J. Wang, Q. Zhang, J. Lv, Y. T. Wei
Magnetorheological elastomers (MREs) are a kind of active control smart material, and their critical problem is that their ferromagnetic particles are too large, which causes holes to develop and results in MREs with poor mechanical performance and fatigue resistance. In this work, liquid butadiene acrylonitrile rubber (NBR)-synthesized phenolic resin microcapsules were synthesized and applied to MREs as a self-healing agent, effectively reducing the number of holes caused by ferromagnetic particles. The structure of the self-healing agent was determined by Fourier transform infrared (FT-IR) spectroscopy, thermal gravimetric analysis (TGA), and scanning electron microscopy (SEM). The results indicated that a self-healing agent was successfully synthesized, the core of the capsule was spherical liquid nitrile rubber, and the wall of the capsule was composed of phenolic resin microspheres. Furthermore, the SEM images of the MREs showed that the number of cavities caused by ferromagnetic particles was greatly reduced after the addition of the self-healing agent, and the X-ray photoelectron spectroscopy (XPS) results of the MREs indicated the formation of a chemical bond between Fe and O. In addition, the mechanical properties and fatigue resistance of the MRE materials with the self-healing agent were improved. Under 100% strain and with the same number of cycles, the crack growth rate of MREs without self-healing agent is faster by about 329%, and the crack length is longer by about 220% than those of MREs with self-healing agent.
磁流变弹性体(MREs)是一种主动控制智能材料,其关键问题是其铁磁颗粒过大,导致孔洞发育,导致MREs力学性能和抗疲劳性能较差。本工作合成了液体丁腈橡胶(NBR)合成的酚醛树脂微胶囊,并将其作为自修复剂应用于MRE,有效地减少了铁磁性颗粒引起的孔洞数量。通过傅立叶变换红外光谱(FT-IR)、热重分析(TGA)和扫描电子显微镜(SEM)测定了自修复剂的结构。结果表明,成功合成了一种自修复剂,胶囊的核心是球形液体丁腈橡胶,胶囊的壁由酚醛树脂微球组成。此外,MREs的SEM图像显示,在添加自修复剂后,由铁磁性颗粒引起的空穴数量大大减少,并且MRE的X射线光电子能谱(XPS)结果表明Fe和O之间形成了化学键。此外,自修复剂提高了MRE材料的力学性能和抗疲劳性能。在100%应变和相同循环次数的情况下,不使用自修复剂的MRE的裂纹扩展速率比使用自修复试剂的MRE快约329%,裂纹长度长约220%。
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引用次数: 1
ALTERNATIVE USE OF THE SENTMANAT EXTENSIONAL RHEOMETER TO INVESTIGATE THE RHEOLOGICAL BEHAVIOR OF INDUSTRIAL RUBBERS AT VERY LARGE DEFORMATIONS senmanat拉伸流变仪的替代使用,以研究工业橡胶在非常大的变形下的流变行为
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2022-05-04 DOI: 10.5254/rct.21.77948
D. Parisi, S. Coppola, S. Righi, Giacomo Gagliardi, F. Grasso, F. Bacchelli
Extensional deformations represent an effective stimulus to explore the rich rheological response of branched polymers and elastomers, enabling the design of polymers with specific molecular structure. However, probing the polymer behavior at large deformations is often limited by the experimental devices. We here present an alternative use of the Sentmanat Extensional Rheometer (SER) that allows Hencky strain units much larger than the maximum value achievable, ∼3.6. The proposed procedure consists of an oblique positioning of the sample in the measuring area. If a small inclination of the sample is used, the departure from the ideal uniaxial flow is negligible at Hencky strains <1, and nearly zero for larger values. Experimental results in the linear viscoelastic regime are compared with the double reptation model in order to discern polydispersity and branching effects, whereas the extensional rheology data are contrasted with the molecular stress function theory (MSF), revealing important information about the polymer structure, especially on the long-chain branching (LCB). Finally, the analysis of sample failure upon elongation allowed us to correlate the polymer structure to the rheological behavior during mixing processes.
拉伸变形是探索支化聚合物和弹性体丰富流变响应的有效刺激,使设计具有特定分子结构的聚合物成为可能。然而,探测聚合物在大变形下的行为通常受到实验装置的限制。我们在这里介绍了Sentmanat拉伸流变仪(SER)的另一种使用方法,该方法允许Hencky应变单位远大于可实现的最大值~3.6。所提出的程序包括在测量区域内对样品进行倾斜定位。如果使用小倾角的样品,在Hencky应变<1时,与理想单轴流的偏离可以忽略不计,而在较大的值时,偏离几乎为零。将线性粘弹性区域的实验结果与双报告模型进行比较,以识别多分散性和支化效应,而将拉伸流变学数据与分子应力函数理论(MSF)进行对比,揭示了聚合物结构的重要信息,特别是长链支化(LCB)的重要信息。最后,对样品拉伸失效的分析使我们能够将聚合物结构与混合过程中的流变行为联系起来。
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引用次数: 1
VULCANIZATION FOR REINFORCEMENT OF RUBBER 橡胶增强硫化
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2022-03-11 DOI: 10.5254/rct.22.77939
Y. Ikeda, K. Miyaji, T. Ohashi, T. Nakajima, P. Junkong
Sulfur cross-linking reagents play critical roles not only in cross-linking rubber chains but also in controlling network morphology for reinforcement of rubber. Zinc oxide (ZnO) is clearly discovered as the main component for both roles. Especially, the importance of network inhomogeneity, which is significantly governed by the dispersion of ZnO particles, is emphasized for reinforcing rubber materials. Specifically, the formation of network domains and their continuous structures is discussed by combining the mechanical properties of the vulcanizates from the viewpoint of the reinforcement effect of rubber. Two continuous structures of network domains are termed as the network-domain cluster and network-domain network, which are observed by atomic force microscopy. The ZnO particles play a role as template for the formation of the continuous structures of network domains. The findings provide us with a practical hint for producing high-performance rubber materials.
硫交联剂不仅在交联橡胶链中起着重要的作用,而且在控制橡胶的网络形态中起着增强橡胶的作用。氧化锌(ZnO)显然是这两种作用的主要成分。特别强调了网络不均匀性对增强橡胶材料的重要性,这在很大程度上取决于ZnO颗粒的分散。具体来说,从橡胶补强作用的角度出发,结合硫化胶的力学性能,讨论了网络域的形成及其连续结构。用原子力显微镜观察网络域的两种连续结构,分别称为网络-域簇和网络-域网络。ZnO粒子在连续网络结构的形成中起模板作用。这一发现为生产高性能橡胶材料提供了实用线索。
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引用次数: 1
ELECTROMAGNETIC ABSORPTION CHARACTERISTICS OF MANGANESE–ZINC FERRITE AND MULTIWALLED CARBON NANOTUBE–FILLED COMPOSITES BASED ON NBR 基于NBR的锰锌铁氧体及多壁碳纳米管填充复合材料的电磁吸收特性
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2022-02-23 DOI: 10.5254/rct.22.77986
J. Kruželák, Andrea Kvasničáková, Klaudia Hložeková, Michaela Džuganová, Jana Gregorová, J. Vilčáková, Marek Gořalík, Ján Hronkovič, J. Preťo, I. Hudeč
Composites based on acrylonitrile–butadiene rubber, carbon nanotubes, and manganese–zinc ferrite were fabricated and tested for electromagnetic interference (EMI) absorption shielding. First, carbon nanotubes and ferrite were solely used for the preparation of rubber composites. Then, carbon nanotubes were combined with magnetic filler and incorporated into the rubber matrix. The results revealed that carbon nanotubes act as reinforcing filler and significantly enhance the physical–mechanical properties of composites. The presence of carbon nanotubes in the rubber matrix also results in an outstanding increase in electrical conductivity and permittivity of composite materials, as a consequence of which the EMI absorption shielding was poor in the tested frequency range of 1 MHz to 3 GHz. On the other hand, ferrite-filled composites are able to efficiently absorb electromagnetic radiation emitted from various electronic and radiation sources. However, the tensile strength of the composites showed a decreasing trend with increasing content of ferrite. The combination of carbon nanotubes with manganese–zinc ferrite resulted in an improvement in the physical–mechanical properties of hybrid composites. As the permittivity of hybrid composites was still much higher in comparison with those filled only with ferrite, only the composite filled with 5 phr of carbon nanotubes and 100 phr of ferrite showed a slight EMI absorption shielding ability over the tested frequency range.
制备了丙烯腈-丁二烯橡胶、碳纳米管和锰锌铁氧体复合材料,并对其电磁干扰(EMI)吸收屏蔽性能进行了测试。首先,将碳纳米管和铁氧体单独用于制备橡胶复合材料。然后,将碳纳米管与磁性填料结合,并将其掺入橡胶基体中。结果表明,碳纳米管作为补强填料,能显著提高复合材料的物理力学性能。橡胶基体中碳纳米管的存在也导致复合材料的导电性和介电常数显著增加,因此在1 MHz至3 GHz的测试频率范围内,EMI吸收屏蔽效果较差。另一方面,铁氧体填充复合材料能够有效地吸收来自各种电子和辐射源的电磁辐射。随着铁素体含量的增加,复合材料的抗拉强度呈下降趋势。碳纳米管与锰锌铁氧体的结合使杂化复合材料的物理力学性能得到改善。由于杂化复合材料的介电常数仍远高于仅填充铁氧体的杂化复合材料,因此在测试频率范围内,只有填充5phr碳纳米管和填充100 phr铁氧体的杂化复合材料表现出轻微的电磁干扰吸收屏蔽能力。
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引用次数: 0
METHOD TO GENERATE ACCURATE ELASTIC AND HYPERELASTIC UNIAXIAL TENSION STRESS–STRAIN DATA WITHOUT AN EXTENSOMETER 无需伸长计生成精确弹性和超弹性单轴拉伸应力-应变数据的方法
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2022-02-04 DOI: 10.5254/rct.21.78992
T. Hohenberger, J. Busfield
Uniaxial tension tests on dumbbells are routinely used to determine the stress–strain response of engineering materials. The simplest way to calculate strain is from grip displacement during extension, but this introduces significant error when dumbbells are gripped at the wider end sections to avoid the sample breaking prematurely in the grips. Mechanical and optical extensometers alleviate this problem by directly measuring strain in the gauge section. However, the equipment introduces significant additional hardware and software costs, and some experimental setups obstruct or prevent direct measurement of strain. The strain following systems also struggle both with the loss in mark intensity and changes of the shape of the marked point as the strain level is increased. To address these shortcomings, a novel analytical model to correct stress–strain data based on grip displacement is proposed. The model is implemented in Fortran and applied to hyperelastic materials which are assumed isotropic, but in principle the method is not restricted to elastomers. The model is validated with three studies on dumbbells: (i) a finite-element analysis for strains up to 660%; (ii) an experimental test with unfilled natural rubber up to 300% strain using a video extensometer; and (iii) a high temperature experimental test to fracture where the strain is corrected for a filled rubber. The model errors range from 2.2% to 3.1%, which is well within material and experimental uncertainties; hence, the model provides an accurate, inexpensive means of determining stress–strain behavior from grip displacement.
哑铃的单轴拉伸试验通常用于确定工程材料的应力-应变响应。计算应变的最简单方法是根据拉伸过程中的夹具位移,但当哑铃在较宽的端部被夹住时,这会引入显著的误差,以避免样品在夹具中过早断裂。机械和光学伸长计通过直接测量应变计截面中的应变来缓解这个问题。然而,该设备引入了显著的额外硬件和软件成本,并且一些实验设置阻碍或阻止了应变的直接测量。随着应变水平的增加,应变跟随系统还与标记强度的损失和标记点的形状的变化作斗争。为了解决这些缺点,提出了一种新的基于握把位移的应力-应变数据校正分析模型。该模型在Fortran中实现,并应用于假设各向同性的超弹性材料,但原则上该方法不限于弹性体。通过对哑铃的三项研究验证了该模型:(i)高达660%的应变的有限元分析;(ii)使用视频伸长计对未填充的天然橡胶进行高达300%应变的实验测试;和(iii)断裂的高温实验测试,其中对填充橡胶的应变进行校正。模型误差在2.2%到3.1%之间,完全在材料和实验的不确定性范围内;因此,该模型提供了一种准确、廉价的方法来确定握把位移的应力-应变行为。
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引用次数: 0
STRAIN RATE–DEPENDENT BEHAVIOR OF UNCURED RUBBER: EXPERIMENTAL INVESTIGATION AND CONSTITUTIVE MODELING 未固化橡胶的应变速率相关行为:实验研究和本构模型
IF 1.5 4区 工程技术 Q2 Materials Science Pub Date : 2022-01-04 DOI: 10.5254/rct.21.78981
Sanghyeub Kim, T. Berger, M. Kaliske
The strain rate dependence of uncured rubber is investigated through a series of tensile tests (monotonic, multistep relaxation, cyclic creep tests) at different strain rates. In addition, loading/unloading tests in which the strain rate is varied every cycle are carried out to observe their dependence on the deformation history. A strain rate–dependent viscoelastic–viscoplastic constitutive model is proposed with the nonlinear viscosity and process-dependent recovery properties observed in the test results. Those properties are implemented by introducing evolution equations for additional internal variables. The identified material parameters capture the experiments qualitatively well. The proposed model is also evaluated by finite element simulations of the building process of a tire, followed by the in-molding.
通过一系列不同应变速率下的拉伸试验(单调、多步松弛、循环蠕变试验),研究了未固化橡胶的应变速率相关性。此外,还进行了应变速率在每个循环中变化的加载/卸载试验,以观察其对变形历史的依赖性。提出了一个与应变率相关的粘弹性-粘塑性本构模型,在试验结果中观察到了非线性粘度和过程相关的恢复特性。这些特性是通过引入附加内部变量的演化方程来实现的。所确定的材料参数在质量上很好地捕捉了实验。该模型还通过轮胎成型过程的有限元模拟进行了评估,然后进行了内成型。
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引用次数: 0
期刊
Rubber Chemistry and Technology
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