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Study of Changes in the Shape of a Pipe Blank Taking into Account the Peculiarities of Contact Interaction with a Deforming Tool during JCOE Molding in the TESA 1420 Line 考虑到 TESA 1420 生产线 JCOE 模塑过程中与变形工具接触相互作用的特殊性的管坯形状变化研究
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110323
M. A. Tovmasyan, S. V. Samsuev, T. Yu. Sidorova, V. T. Nguen

Abstract

Applications and large diameter pipe production facilities around the world are presented. The advantages and disadvantages of pipe production using the JCOE scheme in comparison with the UOE and RBE methods are highlighted. The results of studies of the shape change of a pipe blank during step molding according to the JCO scheme are presented. During the experimental study, a camera was used for photography with further processing in CAD and a photogrammetry system. Based on the results of the experimental study, the coordinates of the points for each step and after final molding, radii along the perimeter of the workpiece, contact and non-contact areas were determined. Modeling of the step molding process was carried out in the DEFORM software package in a flat coordinate system. Based on the results of mathematical modeling, the features of the contact interaction of the workpiece with the deforming tool in the deformation zone were determined and a method for calculating geometric parameters was developed.

摘要 介绍了世界各地的应用和大直径管道生产设施。重点介绍了与 UOE 和 RBE 方法相比,使用 JCOE 方案生产管材的优缺点。还介绍了根据 JCO 方案对管材毛坯在分步成型过程中的形状变化进行研究的结果。在实验研究中,使用了照相机进行拍摄,并在 CAD 和摄影测量系统中进行了进一步处理。根据实验研究结果,确定了每个步骤和最终成型后的点坐标、工件周边半径、接触和非接触区域。在 DEFORM 软件包中以平面坐标系建立了阶梯成型过程模型。根据数学建模的结果,确定了工件与变形工具在变形区的接触相互作用特征,并开发了计算几何参数的方法。
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引用次数: 0
Construction of Models for Predicting the Microstructure of Steels after Heat Treatment Using Machine Learning Methods 利用机器学习方法构建热处理后钢材微观结构预测模型
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110104
M. F. Gafarov, K. Yu. Okishev, A. N. Makovetskiy, K. P. Pavlova, E. A. Gafarova

Abstract

Process of building machine learning models to predict microstructures of pipe steels after continuous cooling involves the collection and preparation of data, the source of which is thermokinetic diagrams of supercooled austenite decomposition. Statistics of intermediate and final data, as well as algorithms for their transformation are given. Evaluations of machine learning models for selected microstructures are considered. A method for generating data under small sample conditions and introducing an evaluative feature of grain size are proposed. Models were validated and the significance of features was interpreted. The practical use of models for constructing thermokinetic diagrams of austenite decomposition and analysis of modeling results is shown.

摘要建立机器学习模型以预测连续冷却后管材钢的微观结构的过程涉及数据的收集和准备,其来源是过冷奥氏体分解的热动力学图。文中给出了中间数据和最终数据的统计以及转换算法。还考虑了对选定微结构的机器学习模型的评估。提出了一种在小样本条件下生成数据的方法,并引入了晶粒尺寸的评估特征。对模型进行了验证,并解释了特征的重要性。展示了模型在构建奥氏体分解热动力学图和分析建模结果方面的实际应用。
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引用次数: 0
Rust Modifier Primers—Recognized Means of Corrosion Protection 防锈底漆--公认的防腐蚀手段
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110359
V. A. Voitovich, I. N. Khryapchenkova

Abstract

The main characteristics of the new primer, which allows transforming rust, are presented, its advantages and disadvantages are considered, and the main areas of application are given. The primer is made on the basis of plasticized polyvinyl acetate dispersion, ethyl silicate, surfactants and phosphoric acid salts. The technology of its application is described.

摘要 介绍了可改变锈蚀的新型底漆的主要特点,考虑了其优缺点,并给出了主要应用领域。该底漆是在塑化聚醋酸乙烯酯分散体、硅酸乙酯、表面活性剂和磷酸盐的基础上制成的。介绍了其应用技术。
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引用次数: 0
Analysis of Thermal Processes in Steels during Laser Heating 激光加热过程中的钢材热过程分析
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110086
N. A. Chichenev, S. M. Gorbatyuk, V. A. Nagovitsyn, O. N. Chicheneva

Abstract

The features of thermal processes in steels during laser heating without surface melting have been considered. A formula has been proposed for determining the temperature along the depth of a metal in the case of heating by a surface heat source with constant intensity. Expressions have been given for threshold values of laser radiation power density: the minimum, at which stationary temperature on the metal surface reaches the hardening temperature, and the maximum, at which the surface temperature in the center of the beam reaches the melting point of the metal. It is shown that for engineering applications, the change in thermal conductivity coefficient with temperature can be neglected and taken as constant.

摘要 研究了在激光加热过程中钢材的热过程特征,但没有进行表面熔化。提出了一个公式,用于确定在恒定强度的表面热源加热情况下沿金属深度的温度。已经给出了激光辐射功率密度临界值的表达式:金属表面静止温度达到硬化温度时的最小值,以及光束中心表面温度达到金属熔点时的最大值。研究表明,在工程应用中,导热系数随温度的变化可以忽略不计,并将其视为常数。
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引用次数: 0
Features of the Distribution of Nonmetallic Inclusions in Continuously Cast Billets Made of Sulfur-Containing Steel C45E 含硫钢 C45E 连铸坯中非金属夹杂物的分布特征
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s096709122311027x
D. V. Rutskii, N. A. Zyuban, M. V. Kirilichev, M. S. Nikitin, M. Yu. Chubukov

Abstract

The features of the distribution of nonmetallic inclusions (NIs) along the cross-section of the 360 × 360-mm continuous cast billet (CCB) made of C45E steel are considered. Due to the high sulfur content in C45E steel, the proportion of sulfide inclusions is 54% and of oxysulfide inclusions, 35%. NIs are nonuniformly distributed along the CCB cross-section. High content of refractory oxide (refractory calcium aluminates CaO⋅Al2O3 and spinels MgO⋅Al2O3) and oxysulfide NIs has been found in the surface layer of small differently oriented crystals, which is associated with the formation of oxide inclusions at the stage of melting, in the shell of which CaS/MnS sulfides are formed. Further solidification of the CCB leads to a decrease in the content of oxysulfide inclusions along the cross-section of the billet due to their movement to the axial zone, where the number of sulfide inclusions increases.

摘要 研究了由 C45E 钢制成的 360 × 360 毫米连铸坯 (CCB) 横截面上非金属夹杂物 (NIs) 的分布特征。由于 C45E 钢中硫含量较高,硫化物夹杂物的比例为 54%,氧化硫夹杂物的比例为 35%。NIs沿CCB横截面分布不均匀。在不同取向的小晶体表层发现了高含量的难熔氧化物(难熔铝酸钙 CaO⋅Al2O3 和尖晶石 MgO⋅Al2O3 )和氧化硫 NIs,这与熔化阶段氧化物夹杂物的形成有关,在这些夹杂物的外壳中形成了 CaS/MnS 硫化物。CCB 的进一步凝固会导致沿坯料横截面的氧化物硫化物夹杂物含量减少,因为它们会向轴向区域移动,而在轴向区域,硫化物夹杂物的数量会增加。
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引用次数: 0
Iron Polymorphism. Part 3. Iron Polymorphic Transformation as a Phase Transformation Based on High-Temperature Solid-State Volume Photon Ionization 铁的多态性。第 3 部分。基于高温固态体积光子电离的铁多晶型相变
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110098
S. V. Davydov

Abstract

The model of the metal bond structure based on an electrostatic coordination sphere as a basic element of the metal crystal lattice is proposed. It is shown that the coordination sphere (CS) is not just a geometric parameter of the atom distribution in a crystal lattice, but a form of joint, cooperative existence of a group of atoms. An electrostatic CS consists of an outer spherical valence electron shell, shell atoms (cations), an inner electron shell and a central atom (anion) of the CS. Due to the multiple mutual overlap of valence orbitals, the valence electrons of each CS atom, both in the outer and inner spherical electron shells, are effected by all atoms simultaneously and, as a result, freely move (exchange) in the field of a single valence orbital. In this case, the behavior of bonding electrons in the CS during their dynamic resonant interaction is indistinguishable from their behavior in a perfect electron gas (Fermi liquid). The main bond between the shell cations and the central anion is ionic. The connection between CS’s is carried out electrostatically, during the interaction of orbitals through the CS valence shells with any atom in the volume of the crystal lattice. The entire volume of the metal, like a web, is penetrated by interacting valence spheres of coordination shells. The “electrostatic CS” model shows that the iron polymorphic transformation is a phase transformation based on high-temperature solid-state volume photon ionization. During the ionization process, the CS is stretched and the iron crystal lattice is destroyed with the formation of crystallite nanofragments and amorphization of part of the structure. The proposed model explains the experimental data obtained recently when studying the polymorphism of pure iron under equilibrium conditions.

摘要 提出了以静电配位球为金属晶格基本元素的金属键结构模型。研究表明,配位球(CS)不仅仅是原子在晶格中分布的一个几何参数,而是一组原子联合、合作存在的一种形式。静电 CS 由外层球形价电子壳、壳原子(阳离子)、内层电子壳和 CS 的中心原子(阴离子)组成。由于存在多个相互重叠的价轨道,每个 CS 原子的价电子,无论是在外层还是在内层球形电子壳中,都会同时受到所有原子的影响,从而在单个价轨道场中自由移动(交换)。在这种情况下,CS 中的成键电子在动态共振相互作用过程中的行为与它们在完美电子气(费米液体)中的行为没有区别。外壳阳离子和中心阴离子之间的主要键是离子键。CS 之间的连接是通过静电方式进行的,即 CS 价层中的轨道与晶格体积内的任何原子相互作用。金属的整个体积就像一张网,被相互作用的配位壳价球渗透。静电 CS "模型表明,铁的多晶体转变是一种基于高温固态体积光子电离的相变。在电离过程中,CS 被拉伸,铁晶格被破坏,形成晶体纳米碎片,部分结构发生非晶化。所提出的模型解释了最近在平衡条件下研究纯铁多态性时获得的实验数据。
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引用次数: 0
Finite-Element Analysis of Stress-Strain State of Steel Reinforcement in Stretching–Bending–Rebending (Cold Stretching) 拉伸-弯曲-再弯曲(冷拉伸)中钢筋应力-应变状态的有限元分析
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110128
D. V. Konstantinov, A. G. Korchunov, E. M. Ogneva, A. Yu. Stolyarov, M. V. Zaytseva

Abstract

The uniqueness and simplicity of the stretching–bending–rebending (SBR, cold stretching) process significantly reduces production costs, since due to low strain degree, friction is reduced, what leads to energy savings. Also, the heating temperature is reduced, which eliminates the use of complex and expensive cooling systems. The dissemination of SBR technology is hampered by the lack of uniform calculation patterns for selecting process parameters and the low stability of the properties of the final product. Results of the SBR process FE-simulation by SIMULIA Abaqus are presented in the article. The SBR process modes for cold-deformed reinforcement were simulated in relation to the DEM equipment in the production conditions of OJSC MMK-Metiz. Based on an assessment of the uniform strain distribution in the bar section, rational deformation modes were selected from the point of view of a favorable stress-strain state.

摘要拉伸-弯曲-再弯曲(SBR,冷拉伸)工艺的独特性和简易性大大降低了生产成本,因为应变程度低,摩擦减少,从而节省了能源。此外,由于加热温度降低,因此无需使用复杂而昂贵的冷却系统。由于缺乏用于选择工艺参数的统一计算模式,以及最终产品性能的稳定性较低,SBR 技术的推广受到了阻碍。文章介绍了利用 SIMULIA Abaqus 对 SBR 工艺进行有限元模拟的结果。根据 OJSC MMK-Metiz 公司生产条件下的 DEM 设备,模拟了冷变形加固 SBR 工艺模式。根据对钢筋截面均匀应变分布的评估,从有利的应力应变状态角度选择了合理的变形模式。
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引用次数: 0
Testing Variants of Plasma Hardfacing of Bronze on Grade 38H2N2MA Steel 在 38H2N2MA 级钢上进行青铜等离子硬面堆焊的测试变体
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110220
S. D. Neulybin

Abstract

This work presents the results of testing the plasma hardfacing of bronze on steel with the help of a plasmatron used at positive and reverse polarities. Metallographic examinations of specific zones are made and their microhardness is measured. The possibility of using both, positive and reverse polarity for hardfacing aluminum and siliceous bronze is shown.

摘要 这项工作介绍了在正极性和反极性等离子加速器的帮助下,对钢的青铜等离子硬面涂层进行测试的结果。对特定区域进行了金相检查,并测量了它们的显微硬度。结果表明,可以同时使用正极性和反极性对铝青铜和硅青铜进行硬化处理。
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引用次数: 0
Influence of the Iron Ore Pellets Macrostructure on Their Strength 铁矿石颗粒宏观结构对其强度的影响
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110062
I. S. Bersenev, S. I. Pokolenko, E. R. Sabirov, N. A. Spirin, A. V. Borisenko, A. R. Kurochkin

Abstract

The quality of iron ore pellets significantly affects the efficiency of pig iron and HBI production. The purpose of the work is to assess the potential for increasing the strength of iron ore pellets based on their macrostructure control. As a result of the study, it is found that the compressive strength of the pellets decreases monotonically at 20 daN/pel for each percentage of porosity. The external manifestations of structural defects (small crack, large crack, pellet fragments, pellet adhesions) are studied. It is revealed that the bulk of industrial pellets have optically detectable structural defects. At the same time, there is a lower content of fractured pellets and a higher proportion of aggregations in samples from a rich in iron concentrate. The crack orientation also depends on the degree of concentrate enrichment: in pellets with a higher iron content, the cracks are predominantly concentric, and with a decrease in the mass fraction of iron in the pellets, radial cracks predominate. Controlling the macrostructure parameters and the pellet strength is possible by forming a given porosity by adding fluxes and using polymer binders, minimizing the number and height of raw pellet overloads, obtaining dense row pellets with minimal porosity, organization of heat treatment of pellets with limited conditions for the defect formation—drying and firing rate, uniform thermal field across the width and height of the layer; cooling rate.

摘要 铁矿球团的质量极大地影响着生铁和氢氧化铝的生产效率。这项工作的目的是评估基于宏观结构控制提高铁矿球团强度的潜力。研究结果发现,球团的抗压强度在 20 daN/pel 时,孔隙度的百分比会单调下降。研究了结构缺陷的外部表现(小裂缝、大裂缝、颗粒碎片、颗粒粘连)。结果表明,大部分工业球团都存在可通过光学检测的结构缺陷。同时,在富含铁精矿的样品中,碎裂球团的含量较低,聚集的比例较高。裂纹的走向也取决于精矿的富集程度:在铁含量较高的球团中,裂纹主要为同心裂纹,而随着球团中铁质量分数的降低,径向裂纹则占主导地位。控制宏观结构参数和球团强度的方法有:通过添加助熔剂和使用聚合物粘合剂形成一定的孔隙率;尽量减少生球团过载的数量和高度;获得孔隙率最小的致密行球团;在有限的缺陷形成条件下组织球团的热处理--干燥和烧成速度;整个层宽度和高度上的均匀热场;冷却速度。
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引用次数: 0
Improving Corrosion-Resistant Properties of Heat-Resistant Structural Steel by a Low-Temperature Chemicothermal Treatment Based on Nitriding and Nicotriding Processes 基于渗氮和渗氮工艺的低温化学热处理提高耐热结构钢的耐腐蚀性能
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110207
P. I. Malenko, O. B. Kryuchkov, A. E. Boldyrev

Abstract

The paper proposes a new technological process for anticorrosion steel nitriding, that consists in the saturation with the use of a catalytic atmosphere prepared based on ammonia at 540–550°C during 4–6 h and a nitrogen potential amounting to 6–6.5% of N followed by a 3-hour tempering at a temperature ranging from 300 to 400°C.

摘要 本文提出了一种新的钢氮化防腐技术工艺,即在 540-550°C 温度下使用氨催化气氛饱和 4-6 小时,氮势达到 6-6.5% N,然后在 300-400°C 温度下回火 3 小时。
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引用次数: 0
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Steel in Translation
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