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Physical Simulation Modeling as a Tool for Predicting Mechanical Properties of Large-Diameter Pipes: A Review 物理模拟建模作为预测大口径管道机械性能的工具:综述
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110025
R. R. Adigamov, V. A. Andreev, S. O. Rogachev, E. S. Fedotov, G. E. Khadeev, V. S. Yusupov

Abstract

The review presents analysis of literature sources on the problem of predicting mechanical properties of large-diameter pipes based on the properties of the original hot-rolled sheet. It is shown that methods of physical and simulation modeling make it possible to obtain reliable data on the behavior of pipe steels and their properties without manufacturing pipes and to develop models for calculating and predicting mechanical properties of finished pipes, taking into account the conditions of their production. Models that take into account the Bauschinger effect, which occurs during alternating deformation during pipe processing, have been considered.

摘要 综述分析了基于原始热轧钢板性能预测大口径钢管机械性能问题的文献资料。研究表明,通过物理和模拟建模方法,可以在不制造钢管的情况下获得有关钢管行为及其性能的可靠数据,并根据钢管的生产条件开发出计算和预测成品钢管机械性能的模型。考虑到管道加工过程中交替变形时产生的鲍辛格效应的模型已被考虑在内。
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引用次数: 0
Inhibiting Composition Against Steel Corrosion in Model Formation Waters of Oil and Gas Fields 油气田模型地层水中的钢腐蚀抑制成分
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110335
L. E. Tsygankova, A. E. Abramov, A. A. Uryadnikov, N. V. Shel’

Abstract

In this paper, we study the protective effectiveness of the inhibitory composition (25–200 mg/L) against carbon steel corrosion in model formation waters NACE and M1 containing 400 mg/L of H2S individually and together with CO2 using gravimetry, potentiodynamic polarization, and impedance spectroscopy. Its ability to affect the diffusion of hydrogen into the metal and the development of sulfate-reducing bacteria is also estimated. Under static conditions, the protective effect is 73% in the NACE environment and 62% in the M1 environment at room temperature and 74 and 83% at 80°C, respectively. Under hydrodynamic conditions, the protective effect of the composition in the presence of a hydrocarbon phase (10%) reaches 90% in the NACE environment and 77% in the M1 environment. The inhibitory composition accelerates the diffusion of hydrogen into the metal and suppresses the growth of sulfate-reducing bacteria in the Postgate nutrient medium.

摘要 本文使用重力测量法、电位极化法和阻抗光谱法研究了抑制成分(25-200 mg/L)在单独和与 CO2 一起含有 400 mg/L H2S 的模型形成水 NACE 和 M1 中对碳钢腐蚀的保护效果。此外,还估算了其影响氢向金属扩散和硫酸盐还原菌发展的能力。在静态条件下,室温下的保护效果在 NACE 环境中为 73%,在 M1 环境中为 62%,在 80°C 时分别为 74% 和 83%。在流体动力条件下,当存在碳氢化合物相(10%)时,组合物的保护效果在 NACE 环境中达到 90%,在 M1 环境中达到 77%。抑制性组合物加速了氢向金属中的扩散,并抑制了 Postgate 营养培养基中硫酸盐还原菌的生长。
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引用次数: 0
Influence of Various Kinds of Ultrasonic Treatment on Surface Geometry 各种超声波处理对表面几何形状的影响
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110232
R. I. Nigmetzyanov, S. K. Sundukov, A. V. Sukhov, V. M. Prikhodko, D. S. Fatyukhin

Abstract

This study considers the main methods of surface pretreatment before applying functional coatings, determines advanced methods of their modernisation, and considers the influence of ultrasonic treatment on surface geometry.

摘要 本研究探讨了在涂覆功能涂层之前进行表面预处理的主要方法,确定了先进的现代化方法,并考虑了超声波处理对表面几何形状的影响。
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引用次数: 0
Performance Features of Submerged Entry Nozzle in High-Speed Casting on Thin-Slab CC Machine 薄板坯 CC 机高速铸造中沉入式喷嘴的性能特点
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110190
E. N. Maksaev, M. I. Elovenkov, A. V. Kosonogov, V. V. Kislitsa, A. A. Korostelev

Abstract

The development of the beyond-design productivity of a thin-slab CC machine has revealed abnormalities in the performance of a submerged entry nozzle. They are characterized by the mechanical failure of the refractory wall around the pony ladle attachment fitting. As established by the tests, the failure is caused by induced mechanical vibrations affecting the horizontal axis. Their occurrence has to do with the formation of hydrodynamic flux cycles in the molten metal of the crucible. These cycles transmit a sign-variable pulse to the submerged refractory body. It is established that the nozzle vibration frequency is similar to the crucible swinging frequency. An efficient solution for stabilizing the mechanical durability of the refractory was to enhance the configuration of the pouring nozzle in the pony ladle attachment fitting. This modification has improved the refractory item resistance to the hydrodynamic effects of the molten metal and allows continuing to increase the productivity of continuous thin-slab casting.

摘要 薄板 CC 设备的超设计生产率的发展揭示了浸没式入口喷嘴的性能异常。其特征是小钢包连接配件周围的耐火壁出现机械故障。试验表明,故障是由影响水平轴的诱导机械振动引起的。其发生与坩埚熔融金属中形成的流体动力通量循环有关。这些循环向浸没的耐火体传递符号可变的脉冲。喷嘴的振动频率与坩埚的摆动频率相似。稳定耐火材料机械耐久性的有效解决方案是改进小钢包附件中浇注喷嘴的结构。这一改进提高了耐火材料对熔融金属流体动力影响的抵抗力,并可继续提高薄板连铸的生产率。
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引用次数: 0
Behavior of Triuranium Disilicide in Water Vapor 二硅化三铀在水蒸气中的行为
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110268
V. E. Rukosuev, D. P. Shornikov, A. V. Tenishev, A. S. Bykanov, G. A. Ivanov, L. A. Karpyuk, E. N. Mikheev, V. V. Novikov, R. B. Sivov

Abstract

Corrosion resistance of U3Si2 in water vapor is insufficient and increases due to fragmentation caused by formation of the hydride phase. In the present work, samples of triuranium disilicide were tested in an autoclave chamber in the water vapor medium from 350 to 600°C in the presence of a zirconium alloy which is an efficient hydrogen absorber. The dependence of the corrosion rate on the temperature was considered. The order of formation of oxide layers was revealed.

摘要 U3Si2 在水蒸气中的抗腐蚀性不足,并且由于氢化物相的形成而导致碎片增加。在本研究中,对二硅化三钛样品进行了高压釜试验,试验温度为 350 至 600°C,水蒸气介质为锆合金,锆合金是一种高效的氢吸收剂。试验考虑了腐蚀速率与温度的关系。揭示了氧化层的形成顺序。
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引用次数: 0
Changes in Grain Shape and Dislocation Density of Carbon Steel during Pendulum SPD 摆动 SPD 过程中碳钢晶粒形状和位错密度的变化
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110372
S. A. Zaides, Ho Min Quan

Abstract

The results of experimental studies to determine the influence of the parameters of pendulum surface plastic deformation (SPD) on the distortion of grains of carbon steel 45 are presented. It has been established that after pendulum SPD, the grains in the hardening zone change in size and shape, which affects the increase in microhardness. The dislocation density of steel 45 after SPD was also determined, which can be used to judge the increase in the strength characteristics of hardened parts.

摘要 本文介绍了确定摆锤表面塑性变形(SPD)参数对 45 号碳钢晶粒变形影响的实验研究结果。结果表明,摆锤表面塑性变形(SPD)后,淬火区晶粒的尺寸和形状会发生变化,从而影响显微硬度的增加。此外,还测定了 SPD 后 45 号钢的位错密度,该密度可用于判断淬火零件强度特性的提高情况。
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引用次数: 0
Improving Deep Arc Reduction Parameters for Useful Elements in the Extra-Furnace Processing of Iron–Carbon Melts 改进炉外加工铁碳熔体中有用元素的深弧还原参数
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110177
S. V. Kuberskii

Abstract

The advantages of deep arc reduction (DAR) technology are demonstrated as applied to converting useful elements inherent in metallurgical wastes into iron–carbon melts for their refining, deoxidative alloying, homogenization and heating. The proposed method can be used in mini- and microplants as an alternative to the traditional methods of out-of-furnace processing. The effect of the design and composition of the combined iron-graphite electrode (CIGE) as a part of ore reduction blocks intended for the DAR recovery of useful elements exerted on the DAR efficiency has been studied. The values of current density, CIGE diameter, number and diameter of technological holes in its steel tube that are acceptable for the successful implementation of the process have been established. The effect of electrode mixture composition on the electrical resistivity thereof and the rate of CIGE consumption is demonstrated. Technological recommendations are proposed for optimizing the parameters under study.

摘要 展示了深弧还原(DAR)技术在将冶金废料中固有的有用元素转化为铁碳熔体以进行精炼、脱氧合金化、均质化和加热方面的优势。建议的方法可用于小型和微型工厂,以替代传统的炉外加工方法。作为用于 DAR 回收有用元素的矿石还原块的一部分,研究了铁石墨组合电极(CIGE)的设计和组成对 DAR 效率的影响。已经确定了成功实施该工艺所能接受的电流密度值、CIGE 直径、钢管上技术孔的数量和直径。电极混合物成分对其电阻率和 CIGE 消耗率的影响已得到证实。提出了优化所研究参数的技术建议。
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引用次数: 0
Methodology of Intensive Energy Saving in Ferrous Metallurgy. Experience and Results of Use 黑色冶金中的集约节能方法。使用经验和结果
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110116
S. V. Kartavtsev, E. G. Neshporenko, S. V. Matveev

Abstract

Intensive energy saving and technological progress are very relevant for such an area as ferrous metallurgy. Based on many years of research and a systematic approach, the paper summarizes and further develops the provisions of the intensive energy saving methodology for technological stages of metallurgical factories. The experience of applying the methodology of intensive energy saving (MIES) in the field of energy and heat technology of ferrous metallurgy for the period 1980–2023 has been presented. The accumulated experience at the Faculty of Industrial Heat and Power Engineering at the Moscow Energy Institute (now National Research University MPEI) was further developed within the walls of G.I. Nosov Magnitogorsk State Technical University. The provisions of the MIES have found practical application at industrial metallurgical factories.

摘要集约节能和技术进步对于黑色冶金这样一个领域来说非常重要。在多年研究和系统方法的基础上,本文总结并进一步发展了冶金工厂技术阶段集约节能方法的规定。文中介绍了 1980-2023 年期间在黑色冶金能源和热能技术领域应用集约节能方法论(MIES)的经验。莫斯科能源研究所(现国立莫斯科能源研究所大学)工业热能与动力工程学院积累的经验在 G.I. 诺索夫-马格尼托哥尔斯克国立技术大学得到了进一步发展。莫斯科能源学院工业热能与动力工程系的经验在 G.I. 诺索夫-马格尼托哥尔斯克国立技术大学得到了进一步发展。
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引用次数: 0
Determination of Optimal Parameters of Hot Die Forging of Piercing Mill Mandrel by Modeling in QForm Suite 通过 QForm Suite 建模确定穿孔机心轴热模锻的最佳参数
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110219
A. A. Myshechkin, V. S. Yusupov, S. V. Skripnik

Abstract

The parameters of hot die forging of piercing mill mandrels are determined by computer modeling in the QForm software suite. New process steps are suggested. The influence of process variables on the force parameters of the process is analyzed as well as the stress-and-strain state and temperature fields of the forging and tool by steps. A design of punch tools is suggested.

摘要 通过 QForm 软件套件中的计算机建模,确定了穿孔轧机心轴的热模锻参数。提出了新的工艺步骤。分析了工艺变量对工艺力参数的影响,以及锻造和工具各步骤的应力应变状态和温度场。提出了冲压工具的设计建议。
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引用次数: 0
Comparative Analysis of Parameters of Symmetrical and Asymmetrical Cold Strip Rolling Based on Computer Simulation 基于计算机模拟的对称和不对称冷带轧制参数对比分析
Q4 Materials Science Pub Date : 2024-02-29 DOI: 10.3103/s0967091223110153
A. V. Kozhevnikov, M. M. Skripalenko, I. A. Kozhevnikova, M. N. Skripalenko, B. A. Romantsev, V. S. Yusupov, A. A. Sidorov, S. V. Zhilenko, A. V. Samoilov

Abstract

Computer modeling of the processes of symmetrical and asymmetrical cold strip rolling was carried out using the DEFORM finite element analysis computing environment. Rolling was used as asymmetric schemes: with different peripheral speeds of the rolls; with different roll diameters; with different diameters and peripheral speeds of the rolls. The influence of each of the schemes on the position of the neutral line, the change in stress intensity along the thickness of the strip in the place of the smallest gap between the rolls were assessed, as well as the final position of the traced points, which in the undeformed strip were on the same vertical line. The rolling for the second stand of mill 1700 of Severstal PJSC was simulated.

摘要 使用 DEFORM 有限元分析计算环境对对称和非对称冷轧带钢轧制过程进行了计算机建模。轧制采用非对称方案:轧辊外围速度不同;轧辊直径不同;轧辊直径和外围速度不同。评估了每种方案对中性线位置的影响、轧辊间最小间隙处板带厚度上应力强度的变化以及追踪点的最终位置(未变形板带的追踪点位于同一条垂直线上)。对 Severstal PJSC 1700 轧机第二机架的轧制进行了模拟。
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引用次数: 0
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Steel in Translation
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