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High temperature erosion performance of NiCrAlY/Cr2O3/YSZ plasma spray coatings NiCrAlY/Cr2O3/YSZ等离子喷涂涂层的高温腐蚀性能
Pub Date : 2023-06-02 DOI: 10.1080/00202967.2023.2208899
G. M. Reddy, C. Prasad, P. Patil, G. Shetty, N. Kakur, M. Ramesh
ABSTRACT The current investigation's objective was to assess the air jet erosion tester's ability to measure the erosive behaviour of plasma sprayed coatings on titanium-15 alloy. 65% NiCrAlY, 30% Cr2O3, and 5% YSZ make up the coating's chemical composition. A study of microstructure and phases was carried out. Microhardness and adhesive strength have both been measured in this work. With impact angles of 30° and 90° at 300°C, 500°C, and 700°C, Al2O3 erodent was utilised in a solid particle erosion test. An optical profilometer was used to calculate the erosion volume loss. The coating erosion resistance was found to be higher than the substrate sample for the test temperature that was employed, and this was more obvious at higher impact angles and higher temperatures The ductile character of the coating is seen in the contour of the deteriorated coating surface.
当前研究的目的是评估空气射流腐蚀测试仪测量钛-15合金等离子喷涂涂层腐蚀行为的能力。65%的NiCrAlY, 30%的Cr2O3和5%的YSZ组成了涂层的化学成分。对其微观组织和物相进行了研究。测量了显微硬度和粘接强度。在300°C, 500°C和700°C下,冲击角为30°和90°,Al2O3侵蚀剂用于固体颗粒侵蚀试验。利用光学轮廓仪计算侵蚀体积损失。在试验温度下,涂层的抗冲蚀性高于基体样品,且在较高的冲击角和较高的温度下,这一点更为明显。涂层劣化表面的轮廓可以看出涂层的延展性。
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引用次数: 0
Investigation on the effect of nickel and nickel-chromium alloy pulse current plating on copper substrate 脉冲电流镀镍及镍铬合金在铜基体上的效果研究
Pub Date : 2023-06-01 DOI: 10.1080/00202967.2023.2208437
C. Sherwin, S. Chakraborty, K. Raju, S. Bhat, Sudheendra P. Hebbar
ABSTRACT In the present study, nanocrystalline nickel (Ni) and nickel-chromium (Ni-Cr) alloy coatings were developed on copper (Cu) substrate using pulse current. The pulse current parameters include a cycle time of 240 milliseconds at a duty cycle of 0.5 and 4.17 Hz frequency. The surface morphology, texture, hardness, scratch resistance and porosity were investigated for different coatings developed by pulse plating. Energy Dispersive Spectroscopy (EDS) analysis revealed good quality Ni and Ni-Cr alloy coatings developed on the copper substrate. The peak current of the pulse has been observed to have an impact on the coating weight and thickness. The micrographs of the coatings explored under Field Emission Scanning Electron Microscopy (FESEM), depict uniform coatings consisting of fine primary and coarse secondary granules of Ni and Cr. The hard primary and secondary Ni granules deposited on the surface of Cu increase its hardness, corrosion and wear resistance. Further, it was observed that the Ni-Cr alloy plated samples are harder and less porous in nature compared to Ni plated samples.
本研究采用脉冲电流在铜(Cu)衬底上制备了纳米晶镍(Ni)和镍铬(Ni- cr)合金涂层。脉冲电流参数包括在占空比为0.5和4.17 Hz频率下240毫秒的周期时间。研究了脉冲镀不同镀层的表面形貌、织构、硬度、耐划伤性和孔隙率。能谱分析表明,在铜基体上形成了质量良好的Ni和Ni- cr合金涂层。脉冲的峰值电流已经被观察到对涂层的重量和厚度有影响。在场发射扫描电镜(FESEM)下对镀层进行了显微观察,发现镀层由细小的一次镍和粗的二次镍颗粒组成。Cu表面沉积的坚硬的一次镍和二次镍颗粒提高了Cu的硬度、耐蚀性和耐磨性。此外,我们还观察到镀镍铬合金的样品比镀镍的样品更硬,多孔性更小。
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引用次数: 0
Designing effective plating baths for use in the pulse-reverse plating of copper nanocomposite coatings 设计用于脉冲反镀铜纳米复合镀层的有效镀液
Pub Date : 2023-05-31 DOI: 10.1080/00202967.2023.2207900
H. Hilton-Tapp, J. Kelly, D. Weston
ABSTRACT The development of the process to produce Metal Matrix Nanocomposite (MMNC) coatings can provide opportunity for the enhancement of mechanical and electrical properties. This research uses speciation-simulating software to screen formulations for producing nanocomposites by pulse-reverse plating (PRP). PRP is used as a controlled delivery mechanism to attract a high concentration of nanoparticles to the coating during the anodic pulse which are subsequently captured in the cathodic pulse. A disadvantage is that the anodic pulse generates passivating hydroxide layers leading to poor adhesion. Speciation plots assess the stabilising effect of chosen complexants (gluconate and glycine) within electrolytes with the aim of diminishing hydroxide formation. To confirm bath formulation effectiveness before nanoparticle incorporation, UV-Vis spectroscopy and electrodeposition were used. Gluconate and glycine both theoretically produce highly stable complexes and also produce uniform copper deposits supporting the stabilisation effect observed in theoretical studies. This work therefore supports the use of these complexants for future stages of this research.
金属基纳米复合材料(MMNC)涂层制备工艺的发展为提高金属基纳米复合材料的力学性能和电学性能提供了契机。本研究使用物种模拟软件筛选脉冲反镀(PRP)制备纳米复合材料的配方。PRP作为一种受控的输送机制,在阳极脉冲期间将高浓度的纳米颗粒吸引到涂层上,这些纳米颗粒随后在阴极脉冲中被捕获。缺点是阳极脉冲产生钝化氢氧化物层,导致附着力差。形态图评估所选络合物(葡萄糖酸盐和甘氨酸)在电解质中的稳定作用,目的是减少氢氧化物的形成。在纳米颗粒掺入前,用紫外可见光谱和电沉积法验证了浴液配方的有效性。葡萄糖酸盐和甘氨酸理论上都能产生高度稳定的配合物,也能产生均匀的铜矿,支持理论研究中观察到的稳定效应。因此,这项工作支持在本研究的未来阶段使用这些络合剂。
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引用次数: 0
Pulsed electrochemical deposition of calcium phosphate coatings for biomedical applications 生物医学用磷酸钙涂层的脉冲电化学沉积
Pub Date : 2023-05-11 DOI: 10.1080/00202967.2023.2207334
F. Lissandrello, L. Magagnin
ABSTRACT Calcium phosphate coatings have been widely used in orthopaedic and dental implants due to their excellent bioactivity and ability to promote formation of new bone tissue. Among the techniques used to manufacture these materials, electrochemical deposition has emerged as a promising method due to several benefits, such as improved compositional control, coating uniformity, versatility, and low cost. Moreover, the use of a pulsed current has proved to be an effective strategy to overcome electrochemical deposition’s major shortcomings. Herein, we provide an overview of the electrochemical deposition method, highlighting the benefits of the use of a pulsed current, as well as discussing the recent advances in the field. Overall, pulsed electrochemical deposition represents a promising approach for the production of high quality calcium phosphate coatings tailored for orthopaedic and dental implants.
磷酸钙涂层具有良好的生物活性和促进新骨组织形成的能力,已广泛应用于骨科和牙科种植体中。在用于制造这些材料的技术中,电化学沉积已经成为一种有前途的方法,因为它具有几个优点,如改进的成分控制、涂层均匀性、多功能性和低成本。此外,脉冲电流的使用已被证明是克服电化学沉积主要缺点的有效策略。在这里,我们提供了电化学沉积方法的概述,强调了使用脉冲电流的好处,以及讨论了该领域的最新进展。总的来说,脉冲电化学沉积代表了一种有前途的方法来生产高质量的磷酸钙涂层,为骨科和牙科种植体量身定制。
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引用次数: 1
Improved performance of electrodes for alkaline electrolysis 提高碱性电解电极的性能
Pub Date : 2023-04-20 DOI: 10.1080/00202967.2023.2196850
Morten Linding Frederiksen, Marcus Viktor Kragh-Schwarz, A. Bentien, L. P. Nielsen
Years of research, decades of experience, and an array of new ideas have led the Norwegian company, HydrogenPro, to invest in the establishment of the Danish plating company Advanced Surface Plating (ASP). ASP is focusing on the development and production of high-performing nickel foam electrodes for alkaline electrolysis based on electroplating. The plating line was designed in Q1–Q2, 2021, installed in ASP’s premises in Aarhus during the summer of 2021, commissioned in August the same year, and pilot production was initiated in Q4. Currently, the industrial-scale plating line has an annual capacity of approximately 16.000 m electrodes based on individual plating of 1 × 1 m electrodes. HydrogenPro’s modularised 5.5 MW alkaline electrolyser units are based on an inside diameter of 188 cm circular electrodes with each unit containing 424 bipolar plated and 426 anodes and 426 cathodes. The total weight of each unit is more than 80 tons (transport weight empty of liquid). Figure 1, below, shows HydrogenPro’s standardised 5.5 MW unit under commissioning at HydrogenPro’s test facilities in Porsgrunn, Norway. Figure 2 shows the ASP plating line equipped with in-house waste-water treatment, allowing ASP to recycle rinsing water, thus minimising the overall water consumption. The premises at ASP allow for a potential increase of the production capacity by a factor of four, corresponding to a total annual production capacity of 64.000 m electrodes equivalent to an alkaline electrolysis capacity of nearly 500 MW pa. Besides the fully automatic plating line, ASP has established a research platform with all necessary infrastructure for supporting further development of new and superior electrodes for hydrogen and oxygen formation. This includes a chemistry laboratory with R&D-plating facilities (targeting an electrode area of 10 × Figure 1. HydrogenPro’s modularised 5.5 MW unit commissioned in Q4 2022 – Q1 2023 at HydrogenPro’s test facilities in Porsgrunn, Norway (Image courtesy HydrogenPro).
多年的研究、数十年的经验和一系列的新想法促使挪威公司HydrogenPro投资成立了丹麦电镀公司Advanced Surface plating (ASP)。ASP专注于以电镀为基础的碱性电解用高性能泡沫镍电极的开发和生产。该电镀生产线于2021年第一季度至第二季度进行设计,于2021年夏季在ASP位于奥胡斯的厂房安装,同年8月投入使用,并于第四季度开始试产。目前,工业规模的电镀生产线在单个电镀1 × 1 m电极的基础上,年产能约为16000 m电极。HydrogenPro的模块化5.5 MW碱性电解槽单元基于内径188厘米的圆形电极,每个单元包含424个双极电镀和426个阳极和426个阴极。每台整机总重量大于80吨(空液运输重量)。下图1显示了位于挪威Porsgrunn的HydrogenPro测试设施中正在调试的标准化5.5 MW机组。图2显示了配备内部废水处理的ASP电镀生产线,使ASP可以回收冲洗水,从而最大限度地减少整体用水量。ASP的厂房允许生产能力增加四倍,相当于64,000 m电极的年生产能力,相当于近500 MW / pa的碱性电解能力。除了全自动电镀生产线外,ASP还建立了一个具有所有必要基础设施的研究平台,以支持进一步开发新型和优质的氢气和氧气生成电极。这包括一个化学实验室与研发电镀设施(目标电极面积为10 ×图1)。氢pro的模块化5.5兆瓦机组于2022年第四季度至2023年第一季度在挪威Porsgrunn的氢pro测试设施中投入使用(图片由氢pro提供)。
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引用次数: 2
Optimisation and analysis of jet impingement erosion behaviour of composite titanium based electroless nickel ENi-P coated naval steel (AH36) 复合钛基化学镀镍ENi-P海军钢(AH36)射流冲击侵蚀性能优化与分析
Pub Date : 2023-04-17 DOI: 10.1080/00202967.2023.2185972
R. Anthoni Sagaya Selvan, D. Thakur, M. Seeman, V. Balasubramanian, R. Muraliraja
ABSTRACT This paper aims to address the impact of jet impingement on nano titanium-based ENi-P composite coatings deposited through electroless deposition on AH36 steel through Taguchi design of experiments. L9 Taguchi DOE was utilised to synthesise nine coatings by varying the four process parameter combinations suggested by the technique. Jet impingement combined with AFS 50/70 quartz sand erosion experimental run was conducted on the acidic, alkaline and nine ENi-P-TiO2 composite coatings administered through a waterjet erosion tester. The influence of C14-SB type Zwitterionic surfactant and nano TiO2 were discussed along with temperature and bath pH to achieve better resistance against the jet impingement on the surface of the coatings. Analysis of variance, the S/N ratio, and interaction plots were used to determine the optimal bath input parameters to deliver the least weight loss from the erosive environment and identify its use in the marine environment. The proposed optimal coating was validated using a confirmation test, and the weight loss was reduced by more than 35% compared to the initial condition parameter (A2B2C2D2). In addition to mechanical properties, the quality of the deposits was analysed through morphological and chemical composition probed through scanning electron microscope, energy dispersive X-Ray analysis and powder X-Ray diffraction methods. As a result, the Composite Modified Resilience (CMR) value of ENi-P-TiO2 optimal coating was improved by over 41.17%, and its corresponding weight loss was reduced to 35% compared to the initial condition. This experiment paves the way for further study on electroless deposits and their characteristics on AH36 steel generally used for shipbuilding in commercial ships, naval, and marine associated defence applications.
摘要通过田口设计实验,研究射流冲击对AH36钢化学沉积纳米钛基ENi-P复合涂层的影响。L9 Taguchi DOE通过改变该技术建议的四种工艺参数组合来合成九种涂层。射流冲击联合AFS 50/70石英砂冲蚀实验通过水射流冲蚀仪对酸性、碱性和9种ENi-P-TiO2复合涂层进行了冲蚀试验。讨论了C14-SB型两性离子表面活性剂和纳米TiO2随镀液温度和pH的变化对涂层表面抗射流冲击性能的影响。通过方差分析、信噪比和相互作用图,确定了最佳的浴池输入参数,以实现侵蚀环境中最小的重量损失,并确定其在海洋环境中的用途。通过验证试验对所提出的最佳涂层进行了验证,与初始条件参数(A2B2C2D2)相比,减重降低了35%以上。除力学性能外,还通过扫描电子显微镜、能量色散x射线分析和粉末x射线衍射等方法探测形貌和化学成分,分析了镀层的质量。结果表明,优化后的ENi-P-TiO2涂层的复合改性弹性(CMR)值比初始条件提高了41.17%以上,相应的失重降低到35%。该实验为进一步研究AH36钢的化学沉积及其特性铺平了道路,AH36钢通常用于商业船舶、海军和海洋相关国防应用。
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引用次数: 0
Anne Chapman FIMF (1931–2023)
Pub Date : 2023-04-17 DOI: 10.1080/00202967.2023.2196831
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引用次数: 0
The Schwäbisch Gmünd Prize for Young Scientists 2023 2023年Schwäbisch gmnd青年科学家奖
Pub Date : 2023-04-14 DOI: 10.1080/00202967.2023.2196841
P. Leisner
The Schwäbisch Gmünd Prize for Young Scientists has been awarded for the seventh time. This year, the prize is given to Dr Donghoon Kim (Figure 1) who is at the Multi-Scale Robotics Lab (MSRL), Institute of Robotics and Intelligent Systems (IRIS), ETH (Swiss Federal Institute of Technology) Zürich, Switzerland. The prize is awarded based on the scientific work presented in the paper entitled ‘Magnetoelectric Effect in Hydrogen Harvesting: Magnetic Field as a Trigger of Catalytic Reactions’. The prize is given with the purpose of encouraging promising young scientists within surface technology to continue their career in the spirit of EAST, which means to contribute to integration, understanding and friendship between European people and individuals, which in the present situation is more important than ever. An invited talk will be given in connection with the Prize ceremony at the forthcoming European Academy of Surface Technology (EAST) Forum 2023, which is integrated with the 15th International Workshop on Electrodeposited Nanostructures (EDNANO), 15–18 November 2023 in Metz, France (www.szfki.hu/ednano/).
Schwäbisch gm青年科学家奖已经是第七次颁发了。今年,该奖项授予了Donghoon Kim博士(图1),他在瑞士苏黎世联邦理工学院机器人与智能系统研究所(IRIS)的多尺度机器人实验室(MSRL)工作。该奖项是基于题为“氢气收集中的磁电效应:磁场作为催化反应的触发器”的论文中提出的科学工作而颁发的。该奖项旨在鼓励表面技术领域有前途的年轻科学家本着EAST的精神继续他们的事业,这意味着为欧洲人民和个人之间的融合、理解和友谊做出贡献,这在当前形势下比以往任何时候都更加重要。将在即将举行的2023年欧洲表面技术学院论坛(EAST)颁奖典礼上进行邀请演讲,该论坛与2023年11月15日至18日在法国梅斯(www.szfki.hu/ednano/)举行的第15届电沉积纳米结构国际研讨会(EDNANO)相结合。
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引用次数: 0
Prof. Samuel James Harris (8 January 1936–18 January 2023) 哈理斯教授(1936年1月8日- 2023年1月18日)
Pub Date : 2023-04-13 DOI: 10.1080/00202967.2023.2196832
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引用次数: 0
Effects of microstructure and nanohardness of 8Cr4Mo4V steel under high-dose-rate N-PIII 高剂量率N-PIII对8Cr4Mo4V钢显微组织和纳米硬度的影响
Pub Date : 2023-04-04 DOI: 10.1080/00202967.2023.2186004
B. Miao, Xinghong Zhang, Xin-xin Ma
ABSTRACT Nitrogen ion implantation with different dose rates was conducted on 8Cr4Mo4V-bearing steel in the present study. The effects of high-dose-rate nitrogen plasma immersion ion implantation (N-PIII) on the microstructure and nanohardness of the 8Cr4Mo4V-bearing steel were studied. The surface morphology, phase microstructure, lattice parameters and nanohardness were investigated by scanning electron microscopy (SEM), X-ray diffraction (XRD) and nanoindentation tests. The results showed that finer crystallite size, higher micro-strain and dislocation density can be achieved under high-dose-rate ion implantation and the dislocation density reaches the highest level of 1.71 × 1016 m−2 at a dose rate of 5.23 × 1017 ions cm−2 h−1. In addition, the high-dose-rate ion implantation results in changes in phase composition in the surface layer, and the Fe(M) peaks slightly shift to a lower angle. Moreover, the nanohardness of implanted samples improved notably, especially at a dose rate of 8.64 × 1017 ions cm−2 h−1, reaching the high value of 15.8 GPa, which is 42.1% higher than that of a non-implanted sample (11.1 GPa), implying that the properties of the samples were strongly affected by the implantation dose rate of nitrogen.
摘要:本研究采用不同剂量率的氮离子注入8cr4mo4v钢。研究了高剂量率氮等离子体浸没离子注入(N-PIII)对8cr4mo4v轴承钢显微组织和纳米硬度的影响。采用扫描电子显微镜(SEM)、x射线衍射仪(XRD)和纳米压痕试验研究了复合材料的表面形貌、相微观结构、晶格参数和纳米硬度。结果表明,在高剂量率离子注入下,晶体尺寸更细,微应变和位错密度更高,当剂量率为5.23 × 1017 ions cm−2 h−1时,位错密度达到最高水平,为1.71 × 1016 m−2。此外,高剂量速率离子注入导致表面层相组成发生变化,Fe(M)峰略微向低角度偏移。此外,注入样品的纳米硬度显著提高,特别是在8.64 × 1017 ions cm−2 h−1的剂量率下,达到了15.8 GPa的高值,比未注入样品(11.1 GPa)高42.1%,表明样品的性能受到氮注入剂量率的强烈影响。
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引用次数: 1
期刊
Transactions of the IMF
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