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Selection of a suitable environmentally friendly (non-toxic) etching solution in the electroless metallisation of ABS polymers 在ABS聚合物的化学金属化中选择合适的环保(无毒)蚀刻溶液
Pub Date : 2023-07-25 DOI: 10.1080/00202967.2023.2222982
M. Georgieva, D. Lazarova, M. Petrova, E. Dobreva
ABSTRACT Electroless metallisation is a modern method for obtaining thin layers of metals and their alloys on various dielectric materials, which are increasingly used in various industries. One of the important stages in the pretreatment of the polymers for the chemical processes is the etching operation. It ensures surface roughening of the dielectric materials in order to improve the adhesion strength between the electroless deposited metal coating and the acrylonitrile–butadiene-styrene (ABS) substrate. Most often, this operation in practice is carried out in a chromic-sulphuric acid solution. In this work, investigations are carried out aiming to replace the harmful high chromium solution with an environmentally friendly one. A suitable environmentally friendly etching solution is proposed, with an optimal composition of the solution and working conditions. It can be used in the pretreatment of the ABS substrate for the subsequent deposition of copper or nickel coatings from the corresponding solutions with and without a reducer.
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引用次数: 0
Effect of nitriding nitrogen pressure on the structural, morphological, mechanical and tribological properties of plasma nitrided hard chromium electroplated layer 氮化压力对等离子体氮化硬铬电镀层组织、形态、力学和摩擦学性能的影响
Pub Date : 2023-07-07 DOI: 10.1080/00202967.2023.2223052
S. Mokhtara, M. Zidani, M. M. Alim, S. Mechachti, S. Messaoudi, L. Mebarki
ABSTRACT This paper investigates the structural, morphological, mechanical and tribological properties of a hard chromium electroplated layer plasma nitrided in a pure nitrogen atmosphere at three different nitrogen pressures: 3.5, 4 and 5 Torr for 90 minutes at 600°C. The results showed that after plasma nitriding at 4 and 5 Torr, a well-defined Cr2N layer with a rough and porous morphology was created and the micro-cracks in the hard chromium electroplated layer were almost filled with chromium nitrides. They also showed that increasing the nitrogen pressure from 3.5 to 4 Torr resulted in a significant increase in wear resistance.
研究了硬铬电镀层在600℃、3.5、4和5 Torr三种不同氮气压力下等离子体氮化90分钟后的组织、形态、力学和摩擦性能。结果表明:在4和5 Torr等离子体渗氮后,形成了一层轮廓清晰、形貌粗糙且多孔的Cr2N层,硬铬电镀层的微裂纹几乎被氮化铬填充;他们还表明,将氮气压力从3.5 Torr增加到4 Torr,可显著提高耐磨性。
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引用次数: 0
Electrochemical characteristics and damage behaviour of DLC-coated 316L stainless steel for metallic bipolar plates of PEMFCs dlc涂层316L不锈钢在pemfc金属双极板上的电化学特性及损伤行为
Pub Date : 2023-06-29 DOI: 10.1080/00202967.2023.2223835
Shin Dong-Ho, Kim Seong‐Jong
ABSTRACT A diamond-like carbon (DLC) coating was deposited on the surface of 316L stainless steel using the arc ion plating (AIP) method to improve the life and efficiency of the metallic bipolar plate for polymer electrolyte membrane fuel cells (PEMFCs). The electrochemical characteristics and damage behaviour were investigated in an accelerating solution simulating the PEMFCs operation environment. A result of the experiment showed the corrosion current density of all specimens with DLC coatings was lower than that of the base metal. However, when the thickness of the DLC coating was 0.3 and 0.5 μm, the corrosion resistance was lower than that of the base metal. This is thought to be because defects on the coating surface result in crevice corrosion of the gap between the coating layer and the intermediate layer or between the coating layer and the base metal, further accelerating corrosion.
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引用次数: 1
Thermal oxidation of Ni – 40 wt.% W and Ni – 50 wt.% W coated copper Ni - 40wt .% W和Ni - 50wt .% W涂层铜的热氧化
Pub Date : 2023-06-29 DOI: 10.1080/00202967.2023.2222512
C. Panagopoulos, E. Georgiou, G. D. Plainakis
ABSTRACT This work focuses on the oxidation behaviour of Ni-W electrodeposited coated copper, containing approximately 40 and 50 wt.% tungsten and having a thickness of about 15 µm. The oxidation kinetics of these materials were evaluated by performing isothermal oxidation tests in air, at different temperatures (from 550 up to 850°C) and for different durations (20 min up to 2 h). From the experimental curves of weight gain versus time, a parabolic oxidation pattern was obtained under the selected conditions and the oxidation rates were calculated and compared. The experimental results clearly indicate that the addition of tungsten resulted in a significant degradation of the oxidation resistance of the nickel matrix. Post X-ray diffraction analysis of the oxidised surfaces showed that the oxide film was composed of NiO, WO2, WO3, W3O8, NiWO4 and CuO (due to oxidation of the substrate). In addition, grain growth phenomena took place, as the amorphous structure shifted towards nanocrystalline and microcrystalline, which is indicated by the crystalline Ni peaks in the X-ray diffraction patterns.
摘要:本研究的重点是Ni-W电沉积涂层铜的氧化行为,其中含有约40和50 wt.%的钨,厚度约为15µm。这些材料的氧化动力学通过在空气中进行等温氧化试验来评估,在不同的温度(从550到850°C)和不同的持续时间(20分钟到2小时)。根据增重随时间变化的实验曲线,在选定的条件下得到了抛物线型氧化曲线,并对氧化速率进行了计算和比较。实验结果清楚地表明,钨的加入导致镍基体的抗氧化性能明显下降。氧化表面的后x射线衍射分析表明,氧化膜由NiO、WO2、WO3、W3O8、NiWO4和CuO(由于衬底氧化)组成。此外,还发生了晶粒生长现象,非晶结构向纳米晶和微晶转变,这可以从x射线衍射图中的结晶Ni峰看出。
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引用次数: 0
Growth process and mechanism of hot-dip galvanised Zn–5Al coating on steel 钢表面热镀锌Zn-5Al涂层的生长过程及机理
Pub Date : 2023-06-29 DOI: 10.1080/00202967.2023.2222511
Yang Li, G. Kong, Chunshan Che, Delin Lai
ABSTRACT In this paper, the growth process and mechanism of hot-dip galvanised Zn–5Al coating on steel at different bath temperatures and immersion times were investigated by using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The result shows that the growth of Zn–5Al coating is approximately divided into three stages: initial incubation stage, rapid thickening stage and steady detaching stage. The thickening and outbreak of the intermetallic layer is responsible for the thickening of the coating. When immersed into the Zn–Al bath, an Fe–Al intermetallic layer forms on the interface of liquid and steel and prevents the coating growing at the initial time; with the immersion time increasing, the solid-soluble Zn in the Fe–Al intermetallic layer makes the intermetallic layer unstable, the liquid Zn is discharged outward from the intermetallic layer and many pores and cracks occur, making the coating growth enter the rapid thickening stage. As the liquid phase areas keep expanding, the intermetallic layer will start to detach outward and produce a large amount of dross, the coating with linear growth finally enters the steady detaching stage. Increasing the immersion temperature will accelerate the growing rate of the coating and shorten the initial incubation stage of the coating.
采用扫描电子显微镜(SEM)、能谱仪(EDS)和x射线衍射仪(XRD)研究了不同浸浴温度和浸浴时间下钢表面热镀锌Zn-5Al涂层的生长过程和机理。结果表明:Zn-5Al涂层的生长大致分为三个阶段:初始孕育阶段、快速增厚阶段和稳定脱落阶段;金属间层的增厚和爆发是镀层增厚的原因。当浸入Zn-Al液中时,在液与钢的界面上形成Fe-Al金属间层,并在初始阶段阻止涂层的生长;随着浸没时间的增加,Fe-Al金属间层中固溶Zn使金属间层不稳定,液态Zn从金属间层向外排放,出现大量气孔和裂纹,使涂层生长进入快速增厚阶段。随着液相面积的不断扩大,金属间层开始向外分离并产生大量的渣滓,线性生长的涂层最终进入稳定的分离阶段。提高浸泡温度可以加快涂层的生长速度,缩短涂层的初始孕育期。
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引用次数: 0
Effects of PVD deposition method on electrochemical properties and interfacial contact resistance of CrN coated titanium as PEMFC bipolar plate PVD沉积方法对CrN包覆钛作为PEMFC双极板的电化学性能和界面接触电阻的影响
Pub Date : 2023-06-23 DOI: 10.1080/00202967.2023.2222510
Hoseong Heo, Seong-Jong Kim
ABSTRACT In this research, CrN coating was applied to grade 1 titanium as a bipolar plate for PEMFC. The CrN was deposited by ion beam assisted deposition (IBAD) and the arc ion plating method (AIP). The thickness of the coating layer was about 2.5∼3 μm and it was densely deposited on the titanium substrate. The electrochemical experiments were conducted in an aqueous solution of pH 3 (H2SO4 + 0.1 ppm HF, 80°C) determined by DoE. Hydrogen gas and air were bubbled to simulate the anode and cathode environments, respectively. Various analyses (XRD, EDS, FE-SEM), electrochemical experiments (EIS, potentiodynamic polarisation, potentiostatic experiment), and interfacial contact resistance measurement were performed to evaluate the effects of the PVD deposition method. Due to the difference in the PVD method, CrN and Cr2N were formed in the IBAD specimen, whereas CrN phase was observed in the AIP specimen. The CrN coated specimens presented improved interfacial contact resistance compared to the titanium substrate.
在本研究中,将CrN涂层应用于1级钛上作为PEMFC的双极板。采用离子束辅助沉积法(IBAD)和电弧离子镀法(AIP)制备CrN。涂层厚度约为2.5 ~ 3 μm,致密地沉积在钛基板上。电化学实验在DoE测定的pH 3 (H2SO4 + 0.1 ppm HF, 80℃)水溶液中进行。用氢气和空气分别模拟阳极和阴极环境。通过各种分析(XRD, EDS, FE-SEM),电化学实验(EIS,动电位极化,恒电位实验)和界面接触电阻测量来评价PVD沉积方法的效果。由于PVD方法的不同,在IBAD试样中形成CrN和Cr2N相,而在AIP试样中观察到CrN相。与钛基相比,CrN涂层试样的界面接触电阻有所提高。
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引用次数: 1
Characteristics and corrosion resistance of hard-anodised 6061-T6 aluminium alloy 硬阳极氧化6061-T6铝合金的特性及耐蚀性
Pub Date : 2023-06-22 DOI: 10.1080/00202967.2023.2208438
S. H. Mohitfar, M. Etminanfar, S. Mahdavi, J. Khalil-Allafi
ABSTRACT Hard anodic coatings were formed on 6061-T6 aluminium alloy samples using direct current. Surface morphology and cross-section of coatings, as well as their hardness and corrosion behaviour, were studied. It was found that decreasing the applied current density from 55 to 35 mA cm−2 resulted in more uniform coatings with fewer surface defects, lower porosity, and higher hardness values. The optimum electrolyte concentration and hard-anodising time, where less defective coatings were achieved, were found to be 180 g L−1 and 50 min, respectively. The hardness of the optimum film was around 500 HV, and its corrosion current density was 3.2 × 10−9A cm−2. All other samples that were produced at different current densities (30-55 mA cm−2), times (40-100 min), and electrolyte concentrations (25-220 g L−1) had lower hardness and corrosion resistance than the optimum coating. The polarisation resistance of the optimum coating was about 1100 times higher than the bare substrate.
摘要:采用直流电在6061-T6铝合金表面形成硬质阳极镀层。研究了涂层的表面形貌、截面、硬度和腐蚀性能。结果表明,将外加电流密度从55 mA cm−2降低到35 mA cm−2,镀层更均匀,表面缺陷更少,孔隙率更低,硬度值更高。最佳的电解液浓度和硬阳极氧化时间分别为180 g L−1和50 min,从而减少了涂层的缺陷。最佳腐蚀膜的硬度在500 HV左右,腐蚀电流密度为3.2 × 10−9A cm−2。在不同电流密度(30-55 mA cm−2)、时间(40-100 min)和电解质浓度(25-220 g L−1)下制备的所有其他样品的硬度和耐腐蚀性都低于最佳涂层。该涂层的抗极化性能约为裸基材的1100倍。
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引用次数: 0
Corrosion - theory and practice 腐蚀理论与实践
Pub Date : 2023-06-22 DOI: 10.1080/00202967.2023.2225305
Brenda Peters
This is a very comprehensive book extending to nearly 800 pages. It is the third volume in a series co-written by the authors and follows on from the original two volumes on advanced surface technology. It is well laid out with sections of text interspersed with diagrams and photographs making it easy to read. It is a text book for corrosion engineers and scientists studying to PhD level and would be useful for scientists and engineers to use as a reference manual. The list of contents at the beginning make it easy to navigate through the book to find sections of specific interest. Chapter headings include:
这是一本非常全面的书,将近800页。这是由作者共同撰写的系列的第三卷,并从原来的两卷先进的表面技术。它的布局很好,文字部分穿插着图表和照片,使其易于阅读。开头的内容列表使读者很容易浏览全书,找到自己感兴趣的部分。章节标题包括:
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引用次数: 0
15th International Workshop On Electrodeposited Nanostructures 第十五届电沉积纳米结构国际研讨会
Pub Date : 2023-06-20 DOI: 10.1080/00202967.2023.2225921
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引用次数: 0
Optimisation of a Ce–Mn co-doped SnO2–Sb anode based on a nanotubular TiO2 array for electrochemical decolourisation of wastewater 基于纳米管TiO2阵列的Ce-Mn共掺杂SnO2-Sb阳极对废水电化学脱色的优化研究
Pub Date : 2023-06-16 DOI: 10.1080/00202967.2023.2221131
Shengyan Ge, Mengyao Shao, Xingfu Zhou
ABSTRACT In this study, Ce and Mn co-doped SnO2–Sb electrode was prepared onto a Ti/TiO2 nanotubes surface. The nanostructure of the novel electrode was characterised by scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy dispersive spectroscopy (EDS), and specific techniques were used to study the electrochemical characteristics of the electrode. SEM analysis results showed that TiO2 nanotubes could reduce the crack morphology and provide a larger surface area for loading the electrochemically active material. EDS analysis showed that Ce and Mn were doped into the electrode successfully. Under optimised conditions, the electrode prepared with Sn:Sb:Ce:Mn mole ratio of 100:10:3:3 has the best electrocatalytic performance. Ethylene glycol was used as the solvent in cerium-manganese co-doped Ti/TiO2–NTs/TiO2–SnO2–Sb electrode. Ce–Mn co-doped TiO2NTs/SnO2–Sb electrode has a high oxygen evolution potential of 1.79 V (vs. SCE) and a lower charge transfer resistance. The decolourisation extent of 30 mg L−1 methylene blue wastewater reaches 98.5% within 30 min. Finally, the main intermediates were identified by gas chromatography-mass spectrometer (GC-MS), and possible pathways for dye degradation were proposed. This study opens a door to the rapid electrochemical decoloursation treatment of wastewater by using an easily obtainable multi-metal co-doped electrode.
本研究在Ti/TiO2纳米管表面制备了Ce和Mn共掺杂SnO2-Sb电极。采用扫描电镜(SEM)、x射线衍射(XRD)和能谱(EDS)对新型电极的纳米结构进行了表征,并采用特定技术对电极的电化学特性进行了研究。SEM分析结果表明,TiO2纳米管可以减少裂纹形貌,为负载电化学活性材料提供更大的表面积。EDS分析表明,Ce和Mn成功掺杂到电极中。在优化条件下,Sn:Sb:Ce:Mn摩尔比为100:10:3:3制备的电极电催化性能最好。采用乙二醇作为溶剂,制备了铈锰共掺杂Ti/ TiO2-NTs / TiO2-SnO2-Sb电极。Ce-Mn共掺杂TiO2NTs/ SnO2-Sb电极具有1.79 V的高析氧电位(vs. SCE)和较低的电荷转移电阻。30 mg L−1亚甲基蓝废水在30 min内脱色率达到98.5%。最后,通过气相色谱-质谱联用技术对主要中间体进行了鉴定,并提出了染料降解的可能途径。本研究为使用易于获得的多金属共掺杂电极对废水进行快速电化学脱色处理打开了一扇门。
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引用次数: 0
期刊
Transactions of the IMF
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