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Investigation into the Local Continuous Heating Calibration Process of a 304 Stainless Steel Pipe by Electrically-assisted roll bending 304不锈钢管电助弯辊局部连续加热校准过程的研究
4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-10-27 DOI: 10.1139/tcsme-2023-0102
Zejun Tang, Yucong Ai, Aijun Xu
A promising technology of local continuous heating calibration process (LCHCP) was investigated by applying different parameters of electropulsing on the circumferential arc shell of a 304 stainless steel pipe during roll bending process. In comparison to the cold calibration process, the roundness of the pre-deformed 304 stainless steel pipe was significantly improved as increasing the current density and the electropulsing width. The ring gaps in characterization of the springback possessed the similar response to both the current density and the electropulsing width. Meanwhile, a stress relaxation constitutive model considering the electropulsing was employed to fit the ring gaps greatly.
通过在304不锈钢管卷弯过程中施加不同的电脉冲参数,研究了局部连续加热校准技术。与冷校正过程相比,随着电流密度和电脉冲宽度的增大,预变形304不锈钢管的圆度明显改善。表征回弹的环形间隙对电流密度和电脉冲宽度具有相似的响应。同时,采用考虑电脉冲的应力松弛本构模型对环隙进行了较好的拟合。
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引用次数: 0
Robotic Pick-and-Handover Maneuvers with Camera-based Intelligent Object Detection and Impedance Control 基于摄像头的智能目标检测和阻抗控制的机器人拾取-切换机动
4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-10-26 DOI: 10.1139/tcsme-2022-0176
Qiguang Chen, Lucas Wan, Yajun Pan
A vision-based impedance control method is applied to a 7-degree-of-freedom (7-DOF) Franka Emika (FE) Panda robotic manipulator to complete pick-and-handover tasks with human-like grasping of fruits. The interfaces between different hardware, controller, and path planner are developed using Robot Operating System (ROS). An RGB camera is applied using YOLOv5 (You Only Look Once v5) object detection algorithm, which is trained for various fruits and human hands, and then employed for identifying the location of the targeted objects. A qb-SoftHand robotic hand is used as the end-effector for the grasping tasks. By integrating these components together with ROS, the FE Panda robot successfully achieves autonomous human-like handover tasks as shown in the experimental results.
将一种基于视觉的阻抗控制方法应用于7自由度(7-DOF) Franka Emika (FE) Panda机器人机械臂,以类似人类抓取水果的方式完成拾取和移交任务。利用机器人操作系统(ROS)开发了不同硬件、控制器和路径规划器之间的接口。RGB相机使用YOLOv5 (You Only Look Once v5)目标检测算法,该算法对各种水果和人手进行了训练,然后用于识别目标物体的位置。qb-SoftHand机器人手作为末端执行器执行抓取任务。通过将这些组件与ROS集成,FE Panda机器人成功地完成了类似人类的自主切换任务,如实验结果所示。
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引用次数: 0
Structure design and service performance of bionic conical pick 仿生锥镐的结构设计及使用性能
4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-10-12 DOI: 10.1139/tcsme-2023-0084
Honghong Yan, Longbao Zhang
Heavy equipment such as continuous mining machines and shearers are widely used in coal mining projects, and conical picks are essential cutting tools. During the cutting process, different conical pick structures can have significant impacts on the cutting performance of the equipment, and the wear resistance of the conical picks will directly affect the efficiency and reliability of the equipment. In this paper, a bionic dimple-structured conical pick is designed, and a mathematical model of the dimple structure is established. The cutting performance, self-rotation performance, and wear resistance of dimple-type picks (DTPs) and ordinary-type picks (OTPs) are studied using the discrete element software EDEM and the dynamic analysis software ADAMS. The results show that during the cutting process, the trend of rotational torque over time for both types of conical picks first increases and then decreases, with the maximum rotational torque of DTP being greater than that of OTP, indicating that the self-rotation performance of DTP is superior to OTP. Compared with OTP, DTP exhibits a smaller total wear amount and better wear resistance performance. When comparing end plates equipped with DTP to those with OTP, the end plates with DTP have a smaller load fluctuation coefficient, lower cutting resistance, lower specific energy consumption for cutting, and greater total coal mass.
连续采煤机、采煤机等重型设备在煤矿工程中应用广泛,圆锥镐是必不可少的切削工具。在切割过程中,不同的锥镐结构会对设备的切割性能产生显著影响,锥镐的耐磨性将直接影响设备的工作效率和可靠性。本文设计了一种仿生凹窝结构的锥形镐,并建立了凹窝结构的数学模型。采用离散元软件EDEM和动态分析软件ADAMS,研究了韧窝式和普通型截齿的切削性能、自旋转性能和耐磨性。结果表明:在切削过程中,两种圆锥镐的旋转扭矩随时间的变化趋势均呈现先增大后减小的趋势,且DTP的最大旋转扭矩大于OTP,说明DTP的自旋转性能优于OTP;与OTP相比,DTP具有更小的总磨损量和更好的耐磨性能。采用DTP的端板与采用OTP的端板相比,DTP端板的负荷波动系数更小,切割阻力更小,切割比能耗更低,总煤质量更大。
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引用次数: 0
Hardness prediction in Upsetting process of Al%ZrO2 -An approach of Machine Learning using Regression and Classification Models Al%ZrO2镦粗过程硬度预测——一种基于回归和分类模型的机器学习方法
4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-10-04 DOI: 10.1139/tcsme-2023-0063
Chirala Hari Krishna, Ch Nagaraju, N Malleswararao Battina, Obula Reddy Kummitha
The current study focuses on the prediction of metal hardness distribution in the upsetting tests for different compositions of ZrO2 embedded with aluminum matrix using machine learning (ML) algorithms and finite element analysis. The mass fraction of the ZrO2 particles was varied from 4 % to 8% and 3 sets of solid cylindrical rods with Al4%ZrO2, Al6%ZrO2, and Al8%ZrO2 were prepared using the stir casting method. The upsetting process was simulated and an equation for predicting hardness was developed from the equivalent strain distributions. Artificial neural networks(ANN), Multilinear regression (MLR) along with equations developed from FE analysis were used to train the model for regression analysis considering the principal stresses, friction factor, anisotropy ratio, effective strain, and hoop strain as input and the magnitude of hardness as output parameters. Regression analysis reveals that ANN (Tri-layer network), XG Boost, and multilinear-regression algorithms are the best suitable for the given data sets with a root mean square (R2) greater than 0.95. XG Boost, ANN (narrow), and SVM are linear and are the most recommendable classifier algorithms for the current investigation. Hardness data from ring compression tests were used to validate the results obtained from the trained models with the test results
采用机器学习(ML)算法和有限元分析方法,对不同成分ZrO2包埋铝基体镦粗试验中金属硬度分布进行了预测。ZrO2颗粒的质量分数在4% ~ 8%之间,采用搅拌铸造法制备了Al4%ZrO2、Al6%ZrO2和Al8%ZrO2的3组固体圆柱形棒。对镦粗过程进行了模拟,并根据等效应变分布建立了硬度预测方程。以主应力、摩擦系数、各向异性比、有效应变和环向应变为输入参数,硬度大小为输出参数,利用人工神经网络(ANN)、多元线性回归(MLR)和有限元分析推导的方程对模型进行训练,进行回归分析。回归分析表明,对于给定的数据集,当均方根(R2)大于0.95时,ANN (Tri-layer network)、XG Boost和多元线性回归算法是最适合的。XG Boost、ANN (narrow)和SVM是线性的,是当前研究中最值得推荐的分类器算法。利用环压缩试验的硬度数据,将训练模型得到的结果与试验结果进行验证
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引用次数: 0
Anti-slip regulation method for electric vehicles with four in-wheel motors based on the identification of slip ratio 基于滑移率辨识的四轮电机电动汽车防滑调节方法
4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-09-28 DOI: 10.1139/tcsme-2023-0031
Qiping Chen, Wuhao Xu, Zongyu Lv, Dequan Zeng, Chengping Zhong, Xiaochun Zeng
In order to improve the stability and acceleration of electric vehicles with four in-wheel motors under various road conditions, an anti-slip regulation method considering the identification of slip ratio is proposed. In this paper, the model of the whole vehicle is built and the road identifier based on the tire model which established by Burckhardt is designed. Then, an anti-slip controller that utilizes the variable universe fuzzy PID algorithm is established to adjust the driving torques of the four in-wheel motors according to the road conditions. The simulation results show that the designed control strategy can quickly and accurately identify the optimal slip ratio under each typical road condition, and make the tire slip ratio approach the optimal slip ratio in a short time, so as to effectively improve the driving stability and dynamic performance of the vehicle.
为了提高四轮电机电动汽车在各种路况下的稳定性和加速性,提出了一种考虑滑移率辨识的防滑调节方法。本文以Burckhardt建立的轮胎模型为基础,建立了整车模型,并设计了道路标识符。然后,利用变域模糊PID算法建立防滑控制器,根据路况调整四个轮毂电机的驱动转矩。仿真结果表明,所设计的控制策略能够快速准确地识别出各种典型路况下的最优打滑率,并使轮胎打滑率在较短时间内逼近最优打滑率,从而有效地提高车辆的行驶稳定性和动态性能。
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引用次数: 0
An ease-off tooth surface redesign for spiral bevel gears considering misalignment under actual working conditions 考虑实际工作条件下齿面偏差的螺旋锥齿轮缓脱齿面重新设计
4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-09-22 DOI: 10.1139/tcsme-2022-0145
Yanming Mu, Fangxia Xie, Xueming He
To improve the loaded performance of spiral bevel gears, a novel tooth surface redesign method considering misalignment is proposed based on ease-off. First, the digital features of the contact pattern were extracted, and the equivalent misalignment was obtained by an optimal method according to the minimum deviation of the contact path. Second, a pinion target surface whose performance under misalignment was consistent with the original gear in standard position was built, and a pinion surface with good meshing performance under misalignment was redesigned with equivalent misalignment. Third, the flank modification was carried out to cut down on the loaded transmission error of gear under misalignment. Through simulations, it is found the transmission error and the contact path of redesign gear considering misalignment were the same as original gear in standard position. The loaded transmission error amplitude of original gear under misalignment was 43.91% higher than original gear in standard position, and the loaded transmission error amplitude of redesign gear after optimization under misalignment was 44.73% lower than original gear in standard position and 61.60% lower than original gear under misalignment. The tooth surface stress of redesigned gear after optimization under misalignment was also significantly improved. This proposed redesign method, which considers misalignment on the basis of ease-off, can greatly improve the loaded meshing quality of gear under actual working conditions.
为了提高螺旋锥齿轮的加载性能,提出了一种基于缓脱的考虑齿面偏差的齿面重新设计方法。首先,提取接触模式的数字特征,并根据接触路径的最小偏差,采用最优方法获得等效不对中;其次,建立了与原齿轮在标准位置上的啮合性能一致的小齿轮目标曲面,并对其进行了等效失配,重新设计了具有良好啮合性能的小齿轮目标曲面。第三,对齿轮进行了齿面修形,减小了齿轮不对准时的负载传动误差。仿真结果表明,考虑不对准的重新设计齿轮在标准位置上的传动误差和接触轨迹与原齿轮相同。原齿轮在不对准情况下的加载传动误差幅值比标准位置的原齿轮高43.91%,优化后的重新设计齿轮在不对准情况下的加载传动误差幅值比标准位置的原齿轮低44.73%,比偏差情况下的原齿轮低61.60%。优化后重新设计的齿轮在不对中情况下的齿面应力也得到了显著改善。该方法在缓离的基础上考虑了齿轮的不对准问题,在实际工作条件下可大大提高齿轮的加载啮合质量。
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引用次数: 0
A power storage system planning model for the Wolfe Island wind farm Wolfe岛风电场的储能系统规划模型
IF 0.9 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-08-28 DOI: 10.1139/tcsme-2023-0016
Fuwei Rao, Zhong Li
As one of the alternatives to conventional energy sources, wind power is a fast-growing renewable technology. The intermittent characteristic of wind speed leads to unstable wind power production; therefore, a storage system is typically needed at wind power farms to stabilize the power output. This project aims to develop a power storage system planning model to optimize the power transfer between wind turbines and storage devices on an hourly basis to stabilize power output and maximize annual net earnings. The developed model utilizes the dynamic programming technique, and it is applied to a case study of the Wolfe Island Wind Farm in Ontario, Canada, for the year of 2020. Two scenarios with different power output tolerance considerations (i.e., tolerance ranges based on 6- and 8-hour subperiods) are analyzed to compare the fluctuations of power output and the total net earnings. The optimized number of storage devices is also discussed. The developed model can provide technical support for the design and operation of power storage systems at wind power farms.
作为传统能源的替代品之一,风力发电是一项快速发展的可再生能源技术。风速的间歇性特性导致风力发电不稳定;因此,风力发电厂通常需要一个存储系统来稳定电力输出。本项目旨在建立一个储能系统规划模型,优化风电机组与储能设备之间每小时的电力传输,以稳定发电量,实现年净收益最大化。所开发的模型利用动态规划技术,并将其应用于2020年加拿大安大略省沃尔夫岛风电场的案例研究。分析了具有不同功率输出容差考虑因素的两种情景(即基于6小时和8小时分段的容差范围),以比较功率输出的波动和总净收益。讨论了存储设备的优化数量。该模型可为风电场蓄电系统的设计和运行提供技术支持。
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引用次数: 0
Design and Application of Fault Diagnosis System of Machine Tool Angle Head Based on Boolean Matrix Filtering and Optimized BP Neural Network 基于布尔矩阵滤波和优化BP神经网络的机床角头故障诊断系统设计与应用
IF 0.9 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-08-25 DOI: 10.1139/tcsme-2023-0044
Zeliang Zhang, Jing Chen, Yue Gu, Wanlin He, Jianfei Yao
A fault diagnosis method based on Boolean matrix filtering and optimizing back propagation (BP) neural network is proposed for angle head of computer numerical control (CNC) machine tools in the paper. The matrix filtering is firstly carried out with the fault case database and the fault cause symptom Boolean matrix according to the fault types and characteristics of machine tool angle head. On the basis of the combination of multiple fault causes obtained from the initial filtering, the Euclidean distance method is used to narrow the results of fault causes filtering. The BP neural network model with weight vector is established and optimized to perform the accurate diagnosis. Finally, the fault diagnosis and management system of angle head of CNC machine tool integrating with Boolean matrix filtering method, Euclidean distance method and BP neural network model is developed and implemented with Python language and Qt development framework.
提出了一种基于布尔矩阵滤波和优化BP神经网络的数控机床角头故障诊断方法。首先根据机床角头的故障类型和特点,对故障案例库和故障原因症状布尔矩阵进行矩阵滤波;在初始滤波得到多个故障原因组合的基础上,利用欧几里得距离法对故障原因滤波结果进行缩小。建立了带权向量的BP神经网络模型,并对其进行了优化,实现了准确的诊断。最后,利用Python语言和Qt开发框架,结合布尔矩阵滤波法、欧氏距离法和BP神经网络模型,开发并实现了数控机床角头故障诊断与管理系统。
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引用次数: 0
Photovoltaic Thermoelectric Cooling System for Off-grid Vaccine Refrigerator: An Experimental Study 离网疫苗冰箱光伏热电制冷系统的实验研究
IF 0.9 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-08-18 DOI: 10.1139/tcsme-2023-0003
Nazia Rodoshi Khan, Tasnuva Sharmin, MD Azazul Haque, Md. Hamidur Rahman
The rapidly rising demand for refrigeration technologies, mainly in refrigeration and air conditioning, medical applications and electronic component cooling, produced much more energy than the requirement. Thermoelectric refrigeration is an innovative way to use additional energy to cool and reserve cooling. In this research, a Photovoltaic-thermoelectric refrigeration system capable of sustaining vaccine storage within the limit of 2 to 8 ℃ has been established by experimentally optimizing its volume and performance. The design specification is to cool the volume using forced convection to the desired temperature range in less than thirty minutes and sustain retained heat for at least the next hour. The experimental research is divided into two stages: the first determines the optimal volume of vaccine storage under different testing conditions using only grid power, and the second analyses storage performance using solar energy through PV integration. The solar direct drive and the solar drive with battery support have been timed, revealing a holding period of 4 hours 46 minutes and 5 hours 29 minutes, respectively. The refrigerator's design criteria, prospective characteristics, and final design are all thoroughly highlighted. Finally, we conclude that this research will likely benefit the modelling and analysis of thermoelectric cooling systems.
对制冷技术的需求迅速增长,主要是在制冷和空调、医疗应用和电子元件冷却方面,产生的能源远远超过需求。热电制冷是一种利用额外能源进行冷却和储备冷却的创新方式。在本研究中,通过实验优化其体积和性能,建立了一种能够在2至8℃范围内维持疫苗储存的光伏热电制冷系统。设计规范是使用强制对流在不到三十分钟的时间内将体积冷却到所需的温度范围,并至少在接下来的一个小时内保持余热。实验研究分为两个阶段:第一阶段仅使用电网电力确定不同测试条件下疫苗的最佳储存量,第二阶段通过光伏集成分析使用太阳能的储存性能。太阳能直接驱动和具有电池支撑的太阳能驱动已经被计时,显示出保持时间分别为4小时46分钟和5小时29分钟。冰箱的设计标准、预期特征和最终设计都得到了充分的强调。最后,我们得出结论,这项研究可能有利于热电冷却系统的建模和分析。
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引用次数: 1
Analysis of Rail Corrugation Characteristics in the Vehicle Braking Section of Metro 地铁车辆制动段轨道波纹特性分析
IF 0.9 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-08-16 DOI: 10.1139/tcsme-2023-0078
Z. Wang, Y. Xu
In order to study the evolution characteristics of corrugation in the vehicle braking section of metro, a three-dimensional wheel-rail transient contact finite element model is established, and the contact stick-slip characteristics and rail wear distribution features are analyzed. The results show that, under the braking condition, the interface has the stick-slip motion, indicating that the system is in the state of instability; the longitudinal relative slip is unevenly distributed, the peak position of the initial corrugation has a large longitudinal relative slip, and the transverse relative slip in the initial corrugation area is significantly larger than that in other areas, indicating that the initial corrugation will continue to develop and have a remarkable transverse wear trend. Under the non-braking condition, there is no stick-slip motion at the interface, and the longitudinal and transverse relative slip values are less than the corresponding results under the braking condition. The cause of corrugation in the vehicle braking section is the wheel-rail unstable stick-slip motion triggered by the vehicle braking, and the fixed operating mode of the train provides the wavelength-fixing condition for the development of the initial corrugation, which leads to its continuous deterioration.
为了研究地铁车辆制动段波纹的演化特征,建立了三维轮轨瞬态接触有限元模型,分析了接触粘滑特性和钢轨磨损分布特征。结果表明,在制动条件下,界面发生粘滑运动,表明系统处于不稳定状态;纵向相对滑移分布不均,初始波纹的峰值位置具有较大的纵向相对滑移,初始波纹区域的横向相对滑移明显大于其他区域,表明初始波纹将继续发展,并具有显著的横向磨损趋势。在非制动条件下,界面处没有粘滑运动,纵向和横向相对滑移值小于制动条件下的相应结果。车辆制动段产生波纹的原因是车辆制动引发的轮轨不稳定粘滑运动,而列车的固定运行模式为初始波纹的发展提供了波长固定条件,从而导致其持续恶化。
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引用次数: 0
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Transactions of The Canadian Society for Mechanical Engineering
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